Combined brake disc structure
By inserting carbon ceramic brake blocks on the cast iron brake disc to form a combined brake disc structure, the existing brake disc has solved the problems of large weight, poor wear resistance and high friction loss, and the lightness of the brake disc is achieved Quantitative and low friction loss effects.
Patent Information
- Application Number
- CN202420434373.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The existing brake discs have problems such as large weight, poor wear resistance and high friction loss in use, and it is difficult to take into account durability, light weight and low friction loss.
Using a combined brake disc structure, an equidistant groove is evenly opened on one side of the cast iron brake disc, and carbon ceramic brake blocks are embedded in the groove through laser welding to form cast iron brake disc and carbon ceramic brake. combination of blocks.
Through the combination of cast iron brake disc and carbon ceramic brake block, the overall mass of the brake disc is reduced and friction loss is reduced, while ensuring braking effect and durability.
Smart Images

Figure CN222502485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake discs, in particular to a combined brake disc structure. Background Art
[0002] As we all know, a brake disc is simply a round plate, which rotates when the car is moving. The brake caliper clamps the brake disc to generate braking force. When you step on the brake, it clamps the brake disc to slow down or stop the car. The brake disc has a good braking effect and is easier to maintain than drum brakes.
[0003] In the prior art, brake discs made of cast iron have the advantages of strong durability and good corrosion resistance when in use, but they also have the disadvantage of being heavy, which increases the load of the vehicle; while brake discs made of carbon ceramics have the advantages of excellent heat dissipation performance and light weight, but they also have the problems of being not wear-resistant and requiring a high replacement frequency; in order to reduce the mass of the brake disc and minimize the friction loss of the brake disc, we propose a combined brake disc structure.
[0004] The above information disclosed in the Background section is only for enhancement of understanding of the background of the present disclosure and therefore it may include information that does not constitute the prior art that is already known to one of ordinary skill in the art. Utility Model Content
[0005] The purpose of the utility model is to provide a combined brake disc structure to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a combined brake disc structure, comprising: a cast iron brake disc, one side of the cast iron brake disc is evenly provided with equidistantly distributed grooves, the interior of the groove is laser welded with a carbon ceramic brake block, the outer edge of the carbon ceramic brake block is kept flush with the cast iron brake disc, the interior of the cast iron brake disc is evenly provided with first heat dissipation holes, and the interior of the carbon ceramic brake block is evenly provided with second heat dissipation holes.
[0007] By adopting the above technical solution, the cast iron brake disc can drive the carbon ceramic brake block to rotate when it rotates under the action of the wheel, and the cast iron brake disc and the carbon ceramic brake block can come into contact with the brake pad at the same time, so that the cast iron brake disc and the carbon ceramic brake block can brake the vehicle through the friction force on the brake pad, and the heat generated during the friction process can be discharged in time through the first heat dissipation hole and the second heat dissipation hole. At the same time, the combination of the cast iron brake disc and the carbon ceramic brake block reduces the overall mass of the brake disc and effectively reduces the friction loss of the brake disc.
[0008] Preferably, a threaded rod is welded to the side of the cast iron brake disc away from the carbon ceramic brake block, a connecting disc is tightly attached to the side of the cast iron brake disc away from the carbon ceramic brake block, and one end of the threaded rod passes through the interior of the connecting disc.
[0009] By adopting the above technical solution, after the connecting disc is tightly attached to one side of the cast iron brake disc, the threaded rod can penetrate the connecting disc, thereby facilitating the fixing of the cast iron brake disc.
[0010] Preferably, the outer side wall of the threaded rod is threadedly connected with a fixing nut.
[0011] By adopting the above technical solution, the fixing nut can be pressed tightly against the connecting disc by tightening the fixing nut on the threaded rod.
[0012] Preferably, the fixing nut is tightly attached to one side of the connecting disc.
[0013] By adopting the above technical solution, the connecting disc can be firmly connected to the cast iron brake disc.
[0014] Preferably, a protective ring body is fixedly connected to one side of the connecting disc, and the protective ring body is arranged outside the threaded rod and the fixing nut.
[0015] By adopting the above technical solution, the tightened fixing nut can be protected, thereby reducing the risk of the fixing nut loosening.
[0016] Preferably, a first positioning hole and a second positioning hole are respectively formed on a side of the connecting disc away from the cast iron brake disc.
[0017] By adopting the above technical solution, the connecting disc can be easily fixed on the wheel hub.
[0018] In summary, the present application includes at least one of the following beneficial technical effects:
[0019] The combined brake disc structure evenly opens grooves on one side of the cast iron brake disc and embeds the carbon ceramic brake block in the groove by laser welding, so that the cast iron brake disc and the carbon ceramic brake block can rub against the brake pad at the same time, thereby effectively reducing the overall weight of the brake disc and reducing the friction loss of the brake disc. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the combined brake disc structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the structure of the connecting disc and the protective ring body in the combined brake disc structure of the utility model;
[0022] Figure 3It is a structural schematic diagram of a cast iron brake disc and a groove in the combined brake disc structure of the utility model;
[0023] Figure 4 It is a structural schematic diagram of a carbon ceramic brake block and a second heat dissipation hole in the combined brake disc structure of the utility model.
[0024] In the figure: 1, cast iron brake disc; 10, groove; 11, first heat dissipation hole; 12, carbon ceramic brake block; 13, second heat dissipation hole; 2, connecting disc; 20, first positioning hole; 22, protective ring body; 23, threaded rod; 24, fixing nut; 25, second positioning hole. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution: a combined brake disc structure, comprising: a cast iron brake disc 1;
[0027] Firstly, in order to enable the cast iron brake disc 1 to drive the carbon ceramic brake block 12 to rotate when it rotates under the action of the wheel, and the cast iron brake disc 1 and the carbon ceramic brake block 12 can come into contact with the brake pad at the same time, so that the cast iron brake disc 1 and the carbon ceramic brake block 12 can brake the vehicle through the friction force on the brake pad, and the heat generated during the friction process can be discharged in time through the first heat dissipation hole 11 and the second heat dissipation hole 13, and at the same time, the combination of the cast iron brake disc 1 and the carbon ceramic brake block 12 reduces the overall mass of the brake disc and effectively reduces the friction loss of the brake disc; one side of the cast iron brake disc 1 is evenly provided with equidistantly distributed grooves 10, the inside of the groove 10 is laser welded with a carbon ceramic brake block 12, the outer edge of the carbon ceramic brake block 12 is kept flush with the cast iron brake disc 1, the inside of the cast iron brake disc 1 is evenly provided with first heat dissipation holes 11, and the inside of the carbon ceramic brake block 12 is evenly provided with second heat dissipation holes 13;
[0028] Secondly, in order to make the connecting disc 2 close to one side of the cast iron brake disc 1, the threaded rod 23 can penetrate the connecting disc 2, so as to facilitate the fixation of the cast iron brake disc 1. A threaded rod 23 is welded on the side of the cast iron brake disc 1 away from the carbon ceramic brake block 12, and the side of the cast iron brake disc 1 away from the carbon ceramic brake block 12 is close to the connecting disc 2, and one end of the threaded rod 23 penetrates the interior of the connecting disc 2; in order to make the fixing nut press against the connecting disc 2 by tightening the fixing nut on the threaded rod 23, the outer wall of the threaded rod 23 is threadedly connected with a fixing nut Fixed nut 24; in order to ensure that the connecting disc 2 can be firmly connected to the cast iron brake disc 1, the fixing nut 24 is tightly attached to one side of the connecting disc 2; in order to protect the fixing nut 24 after tightening, thereby reducing the risk of loosening of the fixing nut 24, a protective ring body 22 is fixedly connected to one side of the connecting disc 2, and the protective ring body 22 is arranged on the outside of the threaded rod 23 and the fixing nut 24; in order to facilitate the fixing of the connecting disc 2 on the wheel hub, a first positioning hole 20 and a second positioning hole 25 are respectively opened on the side of the connecting disc 2 away from the cast iron brake disc 1.
[0029] The working steps of this scheme are summarized and sorted out according to the above technical scheme: when in use, the cast iron brake disc 1 can drive the carbon ceramic brake block 12 to rotate when it rotates under the action of the wheel, and the cast iron brake disc 1 and the carbon ceramic brake block 12 can come into contact with the brake pad at the same time, so that the cast iron brake disc 1 and the carbon ceramic brake block 12 can brake the vehicle through the friction force on the brake pad, and the heat generated during the friction process can be discharged in time through the first heat dissipation hole 11 and the second heat dissipation hole 13. At the same time, the combination of the cast iron brake disc 1 and the carbon ceramic brake block 12 reduces the overall mass of the brake disc and effectively reduces the friction loss of the brake disc.
[0030] In summary: the combined brake disc structure evenly opens a groove 10 on one side of the cast iron brake disc 1, and embeds the carbon ceramic brake block 12 in the groove 10 by laser welding, so that the cast iron brake disc 1 and the carbon ceramic brake block 12 can rub against the brake pad at the same time, thereby effectively reducing the overall weight of the brake disc and reducing the friction loss of the brake disc.
[0031] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A combined brake disc structure, characterized in that: include: A cast iron brake disc (1), wherein one side of the cast iron brake disc (1) is evenly provided with grooves (10) distributed at equal intervals, a carbon ceramic brake block (12) is welded inside the groove (10) by laser, an outer edge of the carbon ceramic brake block (12) is kept flush with the cast iron brake disc (1), a first heat dissipation hole (11) is evenly provided inside the cast iron brake disc (1), and a second heat dissipation hole (13) is evenly provided inside the carbon ceramic brake block (12).
2. A combined brake disc structure according to claim 1, characterized in that: A threaded rod (23) is welded to the side of the cast iron brake disc (1) away from the carbon ceramic brake block (12), and a connecting disc (2) is closely attached to the side of the cast iron brake disc (1) away from the carbon ceramic brake block (12), and one end of the threaded rod (23) passes through the interior of the connecting disc (2).
3. A combined brake disc structure according to claim 2, characterized in that: The outer side wall of the threaded rod (23) is threadedly connected with a fixing nut (24).
4. A combined brake disc structure according to claim 3, characterized in that: The fixing nut (24) is tightly attached to one side of the connecting disc (2).
5. A combined brake disc structure according to claim 2, characterized in that: A protective ring body (22) is fixedly connected to one side of the connecting disc (2), and the protective ring body (22) is arranged outside the threaded rod (23) and the fixing nut (24).
6. A combined brake disc structure according to claim 5, characterized in that: A first positioning hole (20) and a second positioning hole (25) are respectively formed on a side of the connecting disc (2) away from the cast iron brake disc (1).