Fermented soya bean sun-curing and drying device
By designing a dual filtration system and a rotary transmission rack during the processing of fermented black beans, the pollution and uneven drying problems caused by circulating high-temperature air drying are solved, and a higher quality and consistent production of fermented black beans is achieved.
Patent Information
- Application Number
- CN202421314563.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the processing of existing fermented black beans, drying of circulating high-temperature air causes external dust and bacterial contamination, and the fermented black beans close to the vents are excessively dried, resulting in a large deviation in batch production quality.
A drying device for drying and fermented black beans was designed, using a dual filtration system (filter cotton and filter) to block dust and bacteria, and a rotating transmission rack prevents the drying tray from being roasted by high-temperature air for a long time.
Effectively block external dust and bacteria, ensure the production quality of fermented black beans, and prevent uneven drying through rotating transmission racks, improving the quality of fermented black beans and the consistency of batch production.
Smart Images
Figure CN222504803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermented black beans processing, in particular to a fermented black beans sun-drying device. Background Art
[0002] Douchi is a traditional Chinese fermented bean seasoning. Douchi uses black beans or soybeans as the main raw materials. It uses the action of Mucor, Aspergillus or bacterial proteases to decompose soybean protein. When it reaches a certain level, it is made by adding salt, wine, drying, etc. to inhibit the activity of the enzyme and delay the fermentation process. Douchi has the effects of soothing the stomach, eliminating restlessness, and removing cold, and it is also helpful in reducing blood cholesterol and lowering blood pressure. Douchi is often used as medicine. Due to different processing methods, the effects are also different. The medicinal properties of Douchi made with Artemisia annua and mulberry leaves are cold; the medicinal properties of Douchi made with Patchouli, Perilla frutescens, Perilla frutescens, and Ephedra chinensis are warm; the medicinal properties of Douchi made without other drugs are very weak, and if it is to work, it still needs to rely on Ephedra chinensis and Perilla frutescens.
[0003] Select soybeans with full grains and no pests and diseases, and soak them in clean water. Depending on the season and climate, the soaking time is generally between 10-12 hours. The purpose of this step is to allow the soybeans to fully absorb water and swell, and prepare for subsequent steaming. Put the soaked soybeans into the steamer for steaming. The cooking time and temperature should be adjusted according to the variety and state of the soybeans to ensure that the soybeans are cooked and not rotten. After the steaming is completed, the soybeans are quickly cooled to maintain their original taste and flavor. The cooled soybeans are placed in a fermentation barrel, and appropriate amounts of microorganisms such as Aspergillus and yeast are added. The temperature and humidity are adjusted to allow the soybeans to ferment under suitable conditions. In this process, microorganisms will decompose the protein and sugars in the soybeans to produce the unique aroma and taste of fermented black beans. After the fermentation is completed, the fermented black beans are dried to a certain dryness and humidity and stored for sale. The drying time and degree will also affect the taste and quality of the fermented black beans. The aroma and taste of the fermented black beans that have been properly dried and stored will be more intense and unique.
[0004] After fermentation, the fermented black beans need to be air-dried to increase the storage time of the black beans. However, the air-drying process of industrial black beans is generally carried out by circulating high-temperature air. The circulating air can easily bring external dust and bacteria into the drying room, affecting the production quality of the black beans. The position of the high-temperature air drying vents is fixed, which can easily cause the black beans in the black bean drying tray near the vents to be over-dried, resulting in large deviations in batch production quality. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a fermented black bean drying device, which aims to improve the problem in the prior art that the fermented black bean processing process has been affected by dust and bacteria in the external air and the fermented black bean near the ventilation area is over-dried.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a drying device for black bean curd, comprising a drying room, a plurality of drying components are placed inside the drying room, a heating room is fixedly connected to the left end of the drying room, a heating component is placed inside the heating room, a filter cotton is fixedly connected to the middle of the left end of the heating room, a filter is fixedly connected to the middle of the left end of the drying room, a ventilation pipe is fixedly connected to the front, middle and rear parts of the top of the right end of the drying room, a ventilation motor is arranged in the middle of the inner side of the ventilation pipe, a ventilation fan blade is fixedly connected to the middle of the left end of the ventilation motor, a base is fixedly connected to the bottom end of the drying component, a pillar is fixedly connected to the middle of the top end of the base, fixed frames are evenly distributed up and down on the outside of the pillar, a rotating shaft is rotatably connected to the middle of the left and right sides of the fixed frame, a rotating disk is evenly fixedly connected to the outside of the rotating shaft, a lifting chain is rotatably connected to the middle of the outer side of the rotating disk, a lifting rod is evenly fixedly connected to the lower outer side of the lifting chain, and a lifting ring is fixedly connected to the middle of the bottom end of the lifting rod.
[0007] As a further description of the above technical solution:
[0008] Support rods are fixedly connected on the left and right sides between the outer side of the ventilation motor and the inner side of the ventilation pipe.
[0009] As a further description of the above technical solution:
[0010] The bottom end of the heating component is fixedly connected to a heater seat, a heating rod is evenly distributed in the middle of the top end of the heater seat, heating fins are evenly distributed up and down the outer side of the heating rod, and a heating cover is fixedly connected to the top end of the heating rod.
[0011] As a further description of the above technical solution:
[0012] A ventilation hole is provided in the middle of the left end of the drying room and the heating room.
[0013] As a further description of the above technical solution:
[0014] The filter cotton and the filter are fixed at the ventilation hole by a stainless steel fixing strip, and the fixing strip is fixed by a brass dovetail nail.
[0015] As a further description of the above technical solution:
[0016] A rotating motor is fixedly connected to the middle portion of the top end of the rotating shaft.
[0017] As a further description of the above technical solution:
[0018] A chain groove is provided in the middle of the outer side of the rotating disk.
[0019] As a further description of the above technical solution:
[0020] A hook is placed in the lifting ring, a connecting block is fixedly connected to the middle of the bottom end of the hook, connecting ropes are fixedly connected to the four corners of the bottom end of the connecting block, and a drying tray is fixedly connected to the bottom end of the connecting rope.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, when high-temperature air passes through the vents, dust and bacteria are blocked outside the drying room by the high-efficiency barrier cotton and paper filters, thereby ensuring the production quality of fermented black beans.
[0023] 2. In the utility model, the fermented black beans drying tray is circulated by rotating the transmission rack, thereby ensuring that the drying tray will not be roasted by the high-temperature air from the vents for a long time, thereby preventing the fermented black beans from being dried unevenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional diagram of a device for drying fermented black beans proposed by the utility model;
[0025] Figure 2 This is a structural schematic diagram of an air heating mechanism of a fermented black bean drying device proposed by the utility model;
[0026] Figure 3 This is a structural schematic diagram of a rotary drying mechanism of a fermented black bean drying device proposed by the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of a rotating chain of a fermented black bean drying device proposed by the utility model;
[0028] Figure 5 This is a schematic diagram of the structure of a drying tray of a fermented black bean drying device proposed by the utility model;
[0029] Figure 6 The utility model discloses a structural schematic diagram of a ventilation fan of a device for drying fermented black beans.
[0030] Legend:
[0031] 1. Drying room; 2. Filter cotton; 3. Ventilation duct; 4. Heating room; 5. Filter; 6. Heater seat; 7. Heating fins; 8. Heating rod; 9. Heating cover; 10. Ventilation motor; 11. Ventilation fan blades; 12. Support rod; 13. Lifting chain; 14. Lifting rod; 15. Lifting ring; 16. Hook; 17. Connecting block; 18. Connecting rope; 19. Drying tray; 20. Base; 21. Pillar; 22. Rotating motor; 23. Rotating shaft; 24. Rotating tray; 25. Fixed frame; 26. Drying assembly; 27. Heating assembly. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Reference Figure 1-Figure 2 and Figure 6 The utility model provides an embodiment: a drying device for black bean curd, comprising a drying room 1, a plurality of drying components 26 are placed inside the drying room 1, a heating room 4 is fixedly connected to the left end of the drying room 1, a heating component 27 is placed inside the heating room 4, a filter cotton 2 is fixedly connected to the middle of the left end of the heating room 4, a filter 5 is fixedly connected to the middle of the left end of the drying room 1, a ventilation pipe 3 is fixedly connected to the front, middle and rear parts of the top of the right end of the drying room 1, a ventilation motor 10 is arranged in the middle of the inner side of the ventilation pipe 3, and the ventilation motor 10 is fixedly connected to the middle of the left end A ventilation fan blade 11 is connected, and the filter cotton 2 and the filter 5 are fixed at the ventilation hole through a stainless steel fixing strip, and the fixing strip is fixed with a brass dovetail nail. Before drying the fermented black beans, the ventilation motor 10 is started to drive the ventilation fan blade 11 to rotate, and the air in the drying room 1 is discharged to form a negative pressure, which prompts the air to inhale high-temperature air through the ventilation holes of the heating room 4 and the drying room 1. The inhaled air is double-filtered by the filter cotton 2 and the filter 5 to remove debris and bacteria in the air. At the same time, the high temperature in the heating room 4 removes some of the bacteria.
[0034] Reference Figure 1 and Figure 3-Figure 5 The bottom end of the drying component 26 is fixedly connected to a base 20, a pillar 21 is fixedly connected to the middle of the top of the base 20, and fixed frames 25 are evenly distributed on the upper and lower sides of the outer side of the pillar 21. The middle of the left and right sides of the fixed frame 25 are rotatably connected to the rotating shaft 23. The outer side of the rotating shaft 23 is evenly fixedly connected to a rotating disk 24. The middle of the outer side of the rotating disk 24 is rotatably connected to a lifting chain 13. The lower part of the outer side of the lifting chain 13 is evenly fixedly connected to a lifting rod 14. The middle of the bottom end of the lifting rod 14 is fixedly connected to a lifting ring 15. The middle of the top of the rotating shaft 23 is fixedly connected to a rotating motor 22. A chain groove is provided in the middle of the outer side of the turntable 24, a hook 16 is placed in the lifting ring 15, a connecting block 17 is fixedly connected to the middle of the bottom end of the hook 16, connecting ropes 18 are fixedly connected to the four corners of the bottom end of the connecting block 17, and a drying tray 19 is fixedly connected to the bottom end of the connecting rope 18. The worker adds the fermented black beans evenly to the drying tray 19, starts the rotating motor 22, drives the lifting chain 13 to start rotating, and the lifting chain 13 starts to rotate slowly and evenly. The hook 16 on the drying tray 19 is hung in the lifting ring 15 to prevent the drying tray 19 from being baked at the vent for a long time, which affects the quality of the fermented black beans.
[0035] Reference Figure 1-Figure 2 A support rod 12 is fixedly connected on both sides between the outside of the ventilation motor 10 and the inside of the ventilation pipe 3. A heater seat 6 is fixedly connected to the bottom of the heating component 27. A heating rod 8 is evenly distributed in the middle of the top of the heater seat 6. Heating fins 7 are evenly distributed on the outside of the heating rod 8. A heating cover 9 is fixedly connected to the top of the heating rod 8. Ventilation holes are opened in the middle of the left end of the drying room 1 and the heating room 4. The heating rod 8 of the heating room 4 starts to heat, and increases the contact area with the air through the heating fins 7 to improve the heating efficiency.
[0036] Working principle: before drying the fermented black beans, the worker starts the ventilation motor 10, drives the ventilation fan blades 11 to rotate, discharges the air in the drying room 1, forms negative pressure, and causes the air to inhale high-temperature air through the ventilation holes of the heating room 4 and the drying room 1. The inhaled air is double filtered by the filter cotton 2 and the filter 5 to remove debris and bacteria in the air. At the same time, the high temperature in the heating room 4 removes some of the bacteria. The heating rod 8 in the heating room 4 starts to heat and increases the contact area with the air through the heating fins 7 to improve the heating efficiency. Subsequently, the worker evenly adds the fermented black beans to the drying tray 19, starts the rotating motor 22, drives the hoisting chain 13 to start rotating, and the hoisting chain 13 starts to rotate slowly and evenly. The hook 16 on the drying tray 19 is hung in the hoisting ring 15 to prevent the drying tray 19 from being baked at the vent for a long time, which affects the quality of the fermented black beans.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for drying fermented black beans, comprising a drying room (1), characterized in that: A plurality of drying components (26) are placed inside the drying room (1); a heating room (4) is fixedly connected to the left end of the drying room (1); a heating component (27) is placed inside the heating room (4); a filter cotton (2) is fixedly connected to the middle of the left end of the heating room (4); a filter (5) is fixedly connected to the middle of the left end of the drying room (1); a ventilation pipe (3) is fixedly connected to the front, middle and rear parts of the top of the right end of the drying room (1); a ventilation motor (10) is arranged in the middle of the inner side of the ventilation pipe (3); a ventilation fan blade (11) is fixedly connected to the middle of the left end of the ventilation motor (10); and the drying components (26) are fixedly connected to the middle of the left end of the heating room (4); and a plurality of ...1); and a plurality of drying components (26) are fixedly connected to the middle of the left end of the heating room (1); and a plurality of drying components (26) are fixedly connected to the middle of the left end 26) The bottom end is fixedly connected to a base (20), the middle part of the top of the base (20) is fixedly connected to a pillar (21), the outer side of the pillar (21) is evenly distributed with a fixing frame (25) up and down, the middle part of the left and right sides of the fixing frame (25) is rotatably connected to a rotating shaft (23), the outer side of the rotating shaft (23) is evenly fixedly connected to a rotating disk (24) up and down, the middle part of the outer side of the rotating disk (24) is rotatably connected to a lifting chain (13), the lower part of the outer side of the lifting chain (13) is evenly fixedly connected to a lifting rod (14), and the middle part of the bottom end of the lifting rod (14) is fixedly connected to a lifting ring (15).
2. The device for drying fermented black beans according to claim 1, characterized in that: Support rods (12) are fixedly connected on the left and right sides between the outside of the ventilation motor (10) and the inside of the ventilation pipe (3).
3. The device for drying fermented black beans according to claim 1, characterized in that: The bottom end of the heating assembly (27) is fixedly connected to a heater seat (6), a heating rod (8) is evenly distributed in the middle of the top end of the heater seat (6), heating fins (7) are evenly distributed on the upper and lower sides of the outer side of the heating rod (8), and a heating cover (9) is fixedly connected to the top end of the heating rod (8).
4. The device for drying fermented black beans according to claim 1, characterized in that: A ventilation hole is provided in the middle of the left end of the drying room (1) and the heating room (4).
5. The device for drying fermented black beans according to claim 1, characterized in that: The filter cotton (2) and the filter (5) are fixed at the ventilation hole by a stainless steel fixing strip, and the fixing strip is fixed by a brass dovetail nail.
6. The device for drying fermented black beans according to claim 1, characterized in that: A rotating motor (22) is fixedly connected to the middle portion of the top end of the rotating shaft (23).
7. The device for drying fermented black beans according to claim 1, characterized in that: A chain groove is provided in the middle of the outer side of the rotating disk (24).
8. The device for drying fermented black beans according to claim 1, characterized in that: A hook (16) is placed in the lifting ring (15), a connecting block (17) is fixedly connected to the middle of the bottom end of the hook (16), connecting ropes (18) are fixedly connected to the four corners of the bottom end of the connecting block (17), and a drying tray (19) is fixedly connected to the bottom end of the connecting rope (18).