Fusion casting device for waste lead storage battery recovery grid
By designing an automatic slag retrieval device for recycling waste lead batteries, using hydraulic telescopic rods and motor-driven gear systems, efficient cleaning of lead liquid impurities is achieved, solving the problem of difficult impurities in the existing technology, and improving the smelting accuracy and work safety.
Patent Information
- Application Number
- CN202421162381.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In the prior art, during the recycling process of waste lead-acid batteries, impurities are difficult to effectively remove, resulting in the performance of metal materials being affected, and the efficiency of artificial slag retrieval is low and there are safety hazards.
A plate grating casting device for recycling waste lead batteries is designed, equipped with hydraulic telescopic rods, motor-driven gears and external gear rings. The slag retrieval device is driven to rotate through hydraulic telescopic rods and motors, and uses a twisted dragon plate and an electric heating rod. Realize automatic cleaning of lead liquid impurities.
It realizes efficient cleaning of lead liquid impurities, reduces labor intensity, improves slag retrieval efficiency, reduces safety hazards, and improves the smelting accuracy of lead grilles.
Smart Images

Figure CN222504915U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grid melting and casting, in particular to a grid melting and casting device for recycling waste lead-acid batteries. Background Art
[0002] After recycling, waste batteries can be melted and re-refined to produce refined lead, soft lead and various lead-based alloys. Recycled lead occupies an important position in the lead industry. It not only reduces the consumption of primary lead ore resources, protects mineral reserves, extends the mining period of lead ore, but also is beneficial to environmental protection. More importantly, compared with primary lead, recycled lead has a high recovery rate, lower energy consumption and cost.
[0003] In the prior art, most companies put high-purity lead grids directly into smelting furnaces for high-temperature smelting. During the smelting process, impurities often appear in the form of slag. If these impurities cannot be cleaned up in time, these residual impurities will affect the performance of the smelted metal materials, thereby resulting in a large amount of waste. However, the existing slag removal process usually involves manually removing the waste slag slowly with filtering equipment, which has low efficiency and manual slag removal has safety hazards. Utility Model Content
[0004] The main purpose of the utility model is to provide a grid melting and casting device for recycling waste lead-acid batteries, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for melting and casting grids for recycling waste lead-acid batteries comprises a gantry, a smelting furnace is fixedly installed in the middle of the gantry, a plurality of hydraulic telescopic rods are fixedly installed on the top wall of the gantry, a furnace cover is fixedly installed on the bottom telescopic ends of the plurality of hydraulic telescopic rods, a rotating hole is opened in the middle of the furnace cover, a mounting plate is rotatably connected in the rotating hole, a turntable is fixedly installed on the top of the mounting plate through the rotating hole, an outer gear ring is fixedly installed on the outer surface of the turntable, a gear is rotatably connected to the upper end of the furnace cover, the gear is meshed with the outer gear ring, a first motor is fixedly installed on the upper end of the furnace cover, an output end of the first motor is fixedly connected to the gear, a slag scooping device is fixedly installed on one side of the bottom of the mounting plate, an electrode is fixedly installed in the middle of the bottom wall of the mounting plate, a discharge pipe is fixedly installed at the bottom of the smelting furnace, and a valve is provided on the discharge pipe.
[0007] Preferably, the slag scooping device comprises a fixed cylinder, the top of the fixed cylinder passes through the mounting plate and the turntable, and the fixed cylinder, the mounting plate and the turntable are fixedly connected, an equipment chamber and a conveying chamber distributed up and down are arranged in the fixed cylinder, a plurality of liquid inlet holes are opened on the bottom wall of the conveying chamber, a rotating shaft rod is rotatably connected between the top wall and the bottom wall of the conveying chamber, an auger plate is fixedly installed on the outer surface of the rotating shaft rod, a second motor is fixedly installed in the equipment chamber, an output end of the second motor is fixedly connected to the rotating shaft rod, a fixing ring is fixedly installed on one side of the outer surface of the fixed cylinder, a conical collecting cylinder is placed in the fixing ring, a filtering hole is opened at the bottom of the conical collecting cylinder, a downwardly inclined liquid outlet pipe is fixedly installed on the outer surface of the fixed cylinder, the liquid outlet pipe is communicated with the conveying chamber, the discharge port of the liquid outlet pipe is located directly above the conical collecting cylinder, and an electric heating rod is fixedly installed inside the rotating shaft rod.
[0008] Preferably, a connecting rod is fixedly installed at the bottom of the rotating shaft rod, and the lower end of the connecting rod passes through the fixed cylinder and is fixedly installed with a stirring blade.
[0009] Compared with the prior art, the utility model has the following beneficial effects:
[0010] The utility model discloses a grid melting and casting device for recycling waste lead-acid batteries, which is provided with a slag scooping device. A rotating shaft rod is driven to rotate by a second motor, and the rotating shaft rod drives an auger plate to rotate, thereby driving lead liquid mixed with impurities to enter a fixed cylinder through a liquid inlet hole, and then discharged from a liquid outlet pipe under the transportation of the auger plate, and the discharged lead liquid falls into a conical collecting cylinder below, and is filtered through a filter hole to separate the impurities and the lead liquid, thereby completing the cleaning work of the lead liquid impurities, without manual slag scooping, reducing the labor intensity of the staff, and having high slag scooping efficiency, while reducing safety hazards; the hydraulic telescopic rod, the first motor, the gear, the outer gear ring, the turntable and the mounting plate arranged at the same time can drive the slag scooping device to move up and down, and rotate in the smelting furnace, thereby expanding the slag scooping range of the slag scooping device, and can clean the impurities in the lead liquid more thoroughly, thereby improving the smelting accuracy of the lead grid. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0012] Figure 2 It is a front cutaway view of the utility model;
[0013] Figure 3 It is a cross-sectional view of the slag scooping device of the utility model.
[0014] In the figure: 1. gantry; 2. smelting furnace; 3. hydraulic telescopic rod; 4. furnace cover; 5. turntable; 6. outer gear ring; 7. first motor; 8. slag scooping device; 9. mounting plate; 10. gear; 11. discharge pipe; 12. valve; 13. electrode; 41. rotating hole; 81. fixing cylinder; 82. second motor; 83. rotating shaft rod; 84. electric heating rod; 85. auger plate; 86. connecting rod; 87. stirring blade; 88. liquid outlet pipe; 89. fixing ring; 810. conical collecting cylinder; 811. filtering hole; 8011. equipment cavity; 8012. conveying cavity; 8013. liquid inlet hole. DETAILED DESCRIPTION
[0015] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0016] like Figure 1-3 As shown, a grid melting and casting device for recycling waste lead-acid batteries comprises a gantry 1, a smelting furnace 2 is fixedly installed in the middle of the gantry 1, a plurality of hydraulic telescopic rods 3 are fixedly installed on the top wall of the gantry 1, a furnace cover 4 is fixedly installed on the bottom telescopic ends of the plurality of hydraulic telescopic rods 3, a rotating hole 41 is opened in the middle of the furnace cover 4, a mounting plate 9 is rotatably connected in the rotating hole 41, a rotating plate 5 is fixedly installed on the top of the mounting plate 9 through the rotating hole 41, an outer gear ring 6 is fixedly installed on the outer surface of the rotating plate 5, a gear 10 is rotatably connected to the upper end of the furnace cover 4, the gear 10 is meshed with the outer gear ring 6, a first motor 7 is fixedly installed on the upper end of the furnace cover 4, and the output end of the first motor 7 is fixedly connected to the gear 10 The slag scooping device 8 is fixedly installed on one side of the bottom of the installation plate 9. The hydraulic telescopic rod 3 drives the furnace cover 4 to move downward, and the slag scooping device 8 can be driven to be located at different heights, so as to clean impurities at different depths of the molten lead, thereby improving the cleaning effect of impurities. The first motor 7 drives the gear 10 to rotate, and the gear 10 drives the outer gear ring 6 to rotate, thereby driving the turntable 5 to rotate, thereby driving the installation plate 9 to rotate, thereby driving the slag scooping device 8 to rotate in the smelting furnace 2, while cleaning the impurities in the molten lead, stirring the molten lead, and improving the smelting efficiency. An electrode 13 is fixedly installed in the middle of the bottom wall of the installation plate 9, and a feed pipe 11 is fixedly installed at the bottom of the smelting furnace 2, and a valve 12 is provided on the feed pipe 11.
[0017] The slag scooping device 8 comprises a fixed cylinder 81, the top of which passes through the mounting plate 9 and the turntable 5, and the fixed cylinder 81, the mounting plate 9 and the turntable 5 are fixedly connected, an equipment chamber 8011 and a conveying chamber 8012 distributed up and down are arranged in the fixed cylinder 81, a plurality of liquid inlet holes 8013 are provided on the bottom wall of the conveying chamber 8012, a rotating shaft rod 83 is rotatably connected between the top wall and the bottom wall of the conveying chamber 8012, an auger plate 85 is fixedly installed on the outer surface of the rotating shaft rod 83, a second motor 82 is fixedly installed in the equipment chamber 8011, and an output end of the second motor 82 is fixedly connected to the rotating shaft rod 83, a fixing ring 89 is fixedly installed on one side of the outer surface of the fixed cylinder 81, a conical collecting cylinder 810 is placed in the fixing ring 89, a filtering hole 811 is provided on the bottom of the conical collecting cylinder 810, and the lead liquid and impurities are separated by the filtering hole 811, and a downward-moving cylinder 82 is fixedly installed on the outer surface of the fixed cylinder 81 The inclined liquid outlet pipe 88 is communicated with the conveying cavity 8012, and the discharge port of the liquid outlet pipe 88 is located just above the conical collecting cylinder 810. An electric heating rod 84 is fixedly installed inside the rotating shaft rod 83. The rotating shaft rod 83 and the auger plate 85 are both made of high-temperature resistant metal. The heat generated by the electric heating rod 84 is transferred to the rotating shaft rod 83 and the auger plate 85 to prevent the lead liquid from solidifying on the surface of the rotating shaft rod 83 and the auger plate 85 after cooling down. When in use, the second motor 82 drives the rotating shaft rod 83 to rotate, and the rotating shaft rod 83 drives the auger plate 85 to rotate, thereby driving the lead liquid mixed with impurities to enter the fixed cylinder 81 through the liquid inlet hole 8013, and then discharged from the liquid outlet pipe 88 under the conveyance of the auger plate 85. The discharged lead liquid falls into the conical collecting cylinder 810 below, and is filtered through the filter hole 811 to separate the impurities and the lead liquid, thereby completing the cleaning work of the lead liquid impurities, without the need for manual slag scavenging, the slag scavenging efficiency is high, and the safety hazards are reduced.
[0018] A connecting rod 86 is fixedly installed at the bottom of the rotating shaft rod 83, and the lower end of the connecting rod 86 passes through the fixed cylinder 81 and is fixedly installed with a stirring blade 87. When the rotating shaft rod 83 rotates, the stirring blade 87 is driven to rotate through the connecting rod 86, so as to stir the lead liquid in the smelting furnace 2, improve the smelting efficiency of the lead grid, and also break large impurities, so that the impurities can enter the fixed cylinder 81 through the liquid inlet hole 8013, clean the impurities more cleanly, and improve the efficiency of slag removal.
[0019] The working principle of the utility model is as follows: when working, the lead grid is placed in the smelting furnace 2 for smelting. During the smelting process, the second motor 82 drives the rotating shaft rod 83 to rotate, and the rotating shaft rod 83 drives the auger plate 85 to rotate, thereby driving the lead liquid mixed with impurities to enter the fixed cylinder 81 through the liquid inlet hole 8013, and then discharged from the liquid outlet pipe 88 under the transportation of the auger plate 85. The discharged lead liquid falls into the conical collecting cylinder 810 below, and is filtered through the filter hole 811 to separate the impurities and the lead liquid, thereby completing the cleaning work of the lead liquid impurities. The hydraulic telescopic rod 3 can drive the slag scooping device 8 to move up and down to clean the impurities of the lead liquid at different depths. At the same time, the first motor 7 drives the gear 10 to rotate, and the gear 10 drives the outer gear ring 6 to rotate, thereby driving the turntable 5 to rotate, thereby driving the mounting plate 9 to rotate, thereby driving the slag scooping device 8 to rotate in the smelting furnace 2, expanding the slag scooping range of the slag scooping device 8, and can clean the impurities in the lead liquid more thoroughly, thereby improving the smelting accuracy of the lead grid.
[0020] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A grid casting device for recycling waste lead-acid batteries, characterized in that: The invention comprises a gantry (1), a smelting furnace (2) is fixedly installed in the middle of the gantry (1), a plurality of hydraulic telescopic rods (3) are fixedly installed on the top wall of the gantry (1), a furnace cover (4) is fixedly installed at the bottom telescopic ends of the plurality of hydraulic telescopic rods (3), a rotating hole (41) is opened in the middle of the furnace cover (4), a mounting plate (9) is rotatably connected in the rotating hole (41), a rotating plate (5) is fixedly installed on the top of the mounting plate (9) through the rotating hole (41), and an outer gear ring (10) is fixedly installed on the outer surface of the rotating plate (5). 6), the upper end of the furnace cover (4) is rotatably connected to a gear (10), the gear (10) is meshed with an outer gear ring (6), a first motor (7) is fixedly installed on the upper end of the furnace cover (4), the output end of the first motor (7) is fixedly connected to the gear (10), a slag scooping device (8) is fixedly installed on one side of the bottom of the mounting plate (9), an electrode (13) is fixedly installed in the middle of the bottom wall of the mounting plate (9), and a discharge pipe (11) is fixedly installed at the bottom of the smelting furnace (2), and a valve (12) is provided on the discharge pipe (11).
2. A grid melting and casting device for recycling waste lead-acid batteries according to claim 1, characterized in that: The slag scooping device (8) comprises a fixed cylinder (81), the top of which passes through the mounting plate (9) and the rotating plate (5), and the fixed cylinder (81), the mounting plate (9) and the rotating plate (5) are fixedly connected, an equipment chamber (8011) and a conveying chamber (8012) which are distributed up and down are arranged in the fixed cylinder (81), a plurality of liquid inlet holes (8013) are opened on the bottom wall of the conveying chamber (8012), a rotating shaft rod (83) is rotatably connected between the top wall and the bottom wall of the conveying chamber (8012), an auger plate (85) is fixedly installed on the outer surface of the rotating shaft rod (83), and a second motor is fixedly installed in the equipment chamber (8011). (82), the output end of the second motor (82) is fixedly connected to the rotating shaft rod (83), a fixing ring (89) is fixedly installed on one side of the outer surface of the fixing cylinder (81), a conical collecting cylinder (810) is placed in the fixing ring (89), a filtering hole (811) is opened at the bottom of the conical collecting cylinder (810), a downwardly inclined liquid outlet pipe (88) is fixedly installed on the outer surface of the fixing cylinder (81), the liquid outlet pipe (88) is connected to the conveying cavity (8012), the liquid discharge port of the liquid outlet pipe (88) is located directly above the conical collecting cylinder (810), and an electric heating rod (84) is fixedly installed inside the rotating shaft rod (83).
3. A grid melting and casting device for recycling waste lead-acid batteries according to claim 2, characterized in that: A connecting rod (86) is fixedly mounted on the bottom of the rotating shaft rod (83), and a stirring blade (87) is fixedly mounted on the lower end of the connecting rod (86) which passes through the fixed cylinder (81).
Citation Information
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