Energy-saving and environment-friendly dust remover

By adopting a multi-layer filter cotton and water filter system in the dust collector, combined with a frequency converter fan and an automatic opening and closing baffle mechanism, the problems of low filtration efficiency and waste of consumables in the existing dust collector are solved, and efficient, energy-saving and environmentally friendly dust removal is achieved. Effects and prevents secondary pollution.

CN222510796UActive Publication Date: 2025-02-21HEBEI KUNGENG ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421009046.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-21
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The filtration efficiency of existing dust collectors is low, and the dust filter and activated carbon filter lack cleaning functions, resulting in waste of consumables, which is not environmentally friendly and energy-saving, and it is easy to cause secondary pollution during the dust removal process.

Method used

A multi-layer filter cotton and water filtration system is adopted, combined with a frequency converter fan and an automatic opening and closing baffle mechanism, to achieve efficient filtration and cleaning, reduce energy consumption and prevent secondary pollution.

Benefits of technology

It significantly improves filtration efficiency, extends the service life of filter materials, saves consumables costs, achieves energy-saving and environmentally friendly dust removal effects, and prevents secondary pollution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222510796U_ABST
    Figure CN222510796U_ABST
Patent Text Reader

Abstract

The utility model provides an energy-saving environment-friendly dust remover, which relates to the technical field of dust removers, and comprises a gas tank and a dust removal mechanism, the lower end of the gas tank is provided with a dust removal tank, the inner side of the gas tank is provided with the dust removal mechanism, the right side of the gas tank is in threaded connection with a water filtering tank, and the right side of the water filtering tank is provided with an air inlet; various filtering modes including water filtration of large-particle pollutants and multi-layer filtering cotton of small particles are adopted, the filtering effect is effectively improved, the service life of a filtering material is prolonged, the cost of consumables is saved, the flusher, the water pump and the water storage tank are combined into a set of cleaning system, the filtering material can be cleaned, and the cleaning efficiency is improved. And waste is further prevented. Besides, the dust remover also adopts an automatic opening and closing mechanism of the frequency conversion fan and the baffle plate, and the working state of the dust remover is adjusted as required, so that the energy consumption is further saved, the possibility of secondary pollution is effectively isolated, and the environment and the air quality of a working place are protected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of dust collectors, in particular to an energy-saving and environment-friendly dust collector. Background Art

[0002] In the context of today's rapid industrial development, the importance of energy-saving and environmentally friendly dust collector technology has become increasingly prominent. This technical background mainly includes advanced filter materials and equipment design to reduce dust emissions and energy consumption. The use of efficient filter media effectively captures dust particles and reduces air pollution. Energy-saving designs such as variable frequency speed regulation can reduce energy consumption and improve equipment operating efficiency. The application of this background technology helps to reduce the adverse effects of industrial production on the environment, improve air quality, and meet the requirements of sustainable development. Therefore, the research, development and promotion of energy-saving and environmentally friendly dust collector technology is of great significance to protecting the environment, improving air quality, and promoting industrial sustainable development.

[0003] According to the retrieval of China Utility Model Publication No.: CN219559034U, an environmentally friendly dust collector is disclosed. Compared with the prior art, this device has a compact structure. Rotating the rotating shaft can rotate the screw, and then the movable cylinder drives the dust hood to move up and down, so as to adjust the dust collection height and adapt to different working conditions. The dust filter net can be combined with the activated carbon filter net to absorb dust and odor in the air to ensure the dust removal effect. The setting of the limit component can facilitate the disassembly and assembly of the filter net, which is convenient for subsequent maintenance and replacement, bringing convenience to people's use.

[0004] However, when implementing the above technical solution, the following problems exist: this device adopts a single filter filtering form of a dust filter net and an activated carbon filter net, the filtration efficiency is low, and the dust filter net and the activated carbon filter net have no cleaning function, which wastes consumables to a certain extent, and is not environmentally friendly and energy-saving. Moreover, during the dust removal process, there is no corresponding anti-convection design, which easily causes secondary pollution. Utility Model Content

[0005] The purpose of the utility model is to provide an energy-saving and environmentally friendly dust collector to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving and environmentally friendly dust collector, comprising an air box and a dust removal mechanism, a dust removal box is installed at the lower end of the air box, a dust removal mechanism is arranged on the inner side of the air box, a water filter box is threadedly connected to the right side of the air box, and an air inlet is opened on the right side of the water filter box.

[0007] Preferably, a drain port is welded on the back of the air box, a water inlet is welded on the right side of the top of the air box, and a drain net is welded in the middle of the interior of the water filter box.

[0008] Preferably, an air pipe is welded on the left side of the top surface of the water filter box, and the shape of the air pipe is "L" shape. The other end of the air pipe is threadedly connected with a clamp block, and one side of the clamp block is fixedly connected with a shaft block. Two groups of shaft blocks are provided, and a socket is opened inside the shaft block, and a baffle is connected to the shaft block through the socket.

[0009] Preferably, the internal thread of the air box is connected with an ash collecting hopper, and the ash collecting hopper is in an "inverted ladder" shape and is hollow inside.

[0010] Preferably, an air outlet is inserted at the top of the air box, and a dust cover is fixedly connected to the inner side of the air outlet.

[0011] Preferably, an observation window is rotatably connected to the back of the air box, a variable frequency fan is installed below the air outlet, and a flusher is installed below the variable frequency fan.

[0012] Preferably, a plurality of layers of filter cotton are clamped below the flusher, a water pump is installed on the right side of the plurality of layers of filter cotton, the water pump pipeline is connected to the flusher, a water storage tank is welded below the water pump, and the water pump pipeline is connected to the water storage tank.

[0013] Preferably, an electrical box is installed on the left side of the multi-layer filter cotton, the electrical box is electrically connected to a variable frequency fan, and the electrical box is electrically connected to a water pump.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] First of all, this product adopts a variety of filtering methods, including water filtration of large particle pollutants and multi-layer filter cotton of small particles, which effectively improves the filtering effect and prolongs the service life of the filter material, thereby saving the cost of consumables. In addition, the cleaning system composed of a flusher, a water pump, and a water storage tank can clean the filter material and further prevent waste. In addition, the dust collector also adopts the automatic opening and closing mechanism of the variable frequency fan and the baffle to adjust the working state of the dust collector according to the needs, further saving energy consumption, and effectively isolating the possibility of secondary pollution, protecting the environment and the air quality of the workplace. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall front structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall back structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the partial internal structure of the air box of the utility model;

[0019] Figure 4 It is a schematic diagram of the dust removal mechanism of the utility model;

[0020] Figure 5 It is an enlarged schematic diagram of the air intake baffle structure of the utility model.

[0021] In the figure: 1. air box; 2. dust removal box; 3. dust removal mechanism; 301. water filter box; 302. air inlet; 303. drain outlet; 304. water inlet; 305. drain net; 306. air pipe; 307. block; 308. shaft block; 309. socket; 310. baffle; 311. ash hopper; 312. air outlet; 313. observation window; 314. dust cover; 315. variable frequency fan; 316. flusher; 317. water pump; 318. water storage tank; 319. multi-layer filter cotton; 320. electrical box. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5The utility model provides an embodiment: an energy-saving and environmentally friendly dust collector, including an air box 1 and a dust removal mechanism 3, a dust removal box 2 is installed at the lower end of the air box 1, the dust removal mechanism 3 is arranged on the inner side of the air box 1, a water filter box 301 is threadedly connected to the right side of the air box 1, and an air inlet 302 is opened on the right side of the water filter box 301.

[0027] Specifically, a drain port 303 is welded on the back of the air box 1, a water inlet 304 is welded on the top right side of the air box 1, and a drain net 305 is welded in the middle of the water filter box 301. Liquid can be added to the water filter box 301 through the water inlet 304 until the height of the drain net 305 is covered. The gas that needs to be dusted can enter from the air inlet (302), pass through the drain net 305 under the liquid to filter large particles, and then enter the air pipe 306. This not only increases the large particle filtration link and enhances the filtration effect, but also plays a certain protective role on the multi-layer filter cotton 319, extending its service life and saving consumables.

[0028] Specifically, an air pipe 306 is welded to the left side of the top surface of the water filter box 301, and the shape of the air pipe 306 is "L" shape. The other end of the air pipe 306 is threadedly connected to a block 307, and one side of the block 307 is fixedly connected to a shaft block 308. Two groups of shaft blocks 308 are provided, and a socket 309 is opened inside the shaft block 308. The shaft block 308 is plugged with a baffle 310 through the socket 309. By inserting the baffle 310, when the variable frequency fan 315 is turned on, a negative pressure is formed inside the air box 1, so that the baffle 310 rotates, the air inlet channel of the air pipe 306 is opened, and the dust removal work is started. When the dust is not removed, the baffle 310 falls naturally, isolating the air circulation and preventing the pollutants during flushing by the flusher 316 from flowing into other working rooms along the air pipe 306, thereby effectively isolating secondary pollution.

[0029] Specifically, the internal thread of the air box 1 is connected with an ash collecting hopper 311, which is in the shape of an "inverted ladder" and is hollow inside, so that pollutants collected during flushing by the flusher 316 can be concentrated and fall along the inner wall of the ash collecting hopper 311 to the ash removal box 2.

[0030] Specifically, an air outlet 312 is plugged into the top of the air box 1, and a dust cover 314 is fixedly connected to the inner side of the air outlet 312, which can effectively prevent dust from flowing back and causing secondary pollution.

[0031] Specifically, an observation window 313 is rotatably connected to the back of the air box 1, a variable frequency fan 315 is installed below the air outlet 312, and a flusher 316 is installed below the variable frequency fan 315. The variable frequency fan 315 can make the air inside the air box 1 flow. The variable frequency fan 315 can select the corresponding power according to the degree of air pollution in the scene, so that the equipment saves energy. The flusher 316 can flush the multiple layers of filter cotton 319.

[0032] Specifically, a multi-layer filter cotton 319 is clamped at the bottom of the flusher 316, a water pump 317 is installed on the right side of the multi-layer filter cotton 319, the water pump 317 pipeline is connected to the flusher 316, a water storage tank 318 is welded at the bottom of the water pump 317, and the water pump 317 pipeline is connected to the water storage tank 318. The water pump 317 can be used to boost pressure and spray water for the flusher 316 to achieve the effect of dust reduction and cleaning the multi-layer filter cotton 319.

[0033] Specifically, an electrical box 320 is installed on the left side of the multi-layer filter cotton 319, and the electrical box 320 is electrically connected to the variable frequency fan 315, and the electrical box 320 is electrically connected to the water pump 317. The electrical box 320 can control the variable frequency fan 315 so that the equipment can perform filtering work, and the electrical box 320 can control the water pump 317 so that the equipment can perform cleaning work.

[0034] Working principle: Pretreatment stage: The gas first enters the gas box 1 and is pretreated through the filter water box 301. In the filter water box 301, liquid is injected through the water inlet 304 until the liquid level covers the drain net 305. After the gas passes through the drain net 305 for large particle water filtration, it enters the air pipe 306, which enhances the filtering effect and protects the multi-layer filter cotton 319.

[0035] Activation of dust removal mechanism: When the variable frequency fan 315 is started, negative pressure is formed inside the air box 1, causing the baffle 310 to rotate, opening the air inlet channel of the air pipe 306, and starting the dust removal work. When dust removal is not needed, the baffle 310 naturally falls to prevent pollutants from flowing into other working rooms along the air pipe 306, effectively isolating secondary pollution.

[0036] Dirt collection: The air box 1 is internally threadedly connected with an ash collecting hopper 311, whose inverted trapezoidal shape is conducive to the collection of dirt, so that the flusher 316 can drop the dirt along the inner wall to the ash removal box 2 to prevent secondary pollution.

[0037] Gas emission: The gas after dust removal is emitted through the gas outlet 312. The dust cover 314 inside the gas outlet 312 prevents dust from flowing back to avoid secondary pollution.

[0038] Cleaning cycle: The variable frequency fan 315 can adjust the power according to the degree of air pollution, so that the equipment can save energy. The flusher 316 cleans the multi-layer filter cotton 319, and the water pump 317 provides pressurized water spray for the flusher 316 to remove dirt and maintain filtering efficiency. The electric box 320 controls the variable frequency fan 315 and the water pump 317, so that the equipment can perform filtering and cleaning work.

[0039] This design not only achieves efficient dust removal operations, but also takes into account the requirements of energy conservation and environmental protection, ensuring the cleanliness of the working environment and the health of personnel.

[0040] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. An energy-saving and environmentally friendly dust collector, comprising an air box (1) and a dust removal mechanism (3), characterized in that: A dust removal box (2) is installed at the lower end of the air box (1), a dust removal mechanism (3) is arranged inside the air box (1), a water filter box (301) is threadedly connected to the right side of the air box (1), an air inlet (302) is opened on the right side of the water filter box (301), an air pipe (306) is welded on the left side of the top surface of the water filter box (301), a clamping block (307) is threadedly connected to the other end of the air pipe (306), a shaft block (308) is fixedly connected to one side of the clamping block (307), and a baffle (310) is plugged into the shaft block (308) through a socket (309), An air outlet (312) is plugged into the top of the air box (1), a variable frequency fan (315) is installed below the air outlet (312), a flusher (316) is installed below the variable frequency fan (315), a multi-layer filter cotton (319) is clamped below the flusher (316), a water pump (317) is installed on the right side of the multi-layer filter cotton (319), the water pump (317) is connected to the flusher (316) through a pipeline, a water tank (318) is welded below the water pump (317), and the water pump (317) is connected to the water tank (318) through a pipeline.

2. The energy-saving and environmentally friendly dust collector according to claim 1, characterized in that: A drain port (303) is welded on the back of the air box (1), a water inlet (304) is welded on the right side of the top of the air box (1), and a drain net (305) is welded in the middle of the interior of the water filter box (301).

3. The energy-saving and environmentally friendly dust collector according to claim 1 is characterized in that: The air pipe (306) is in an "L" shape, and two groups of shaft blocks (308) are provided. A plug hole (309) is provided inside the shaft block (308).

4. The energy-saving and environmentally friendly dust collector according to claim 1, characterized in that: The air box (1) is internally threadedly connected to an ash collecting hopper (311), and the ash collecting hopper (311) is in an "inverted ladder" shape and is hollow inside.

5. The energy-saving and environmentally friendly dust collector according to claim 1 is characterized in that: A dust cover (314) is fixedly connected to the inner side of the air outlet (312).

6. The energy-saving and environmentally friendly dust collector according to claim 1, characterized in that: An observation window (313) is rotatably connected to the back side of the air box (1).

7. The energy-saving and environmentally friendly dust collector according to claim 1, characterized in that: An electrical box (320) is installed on the left side of the multi-layer filter cotton (319), and the electrical box (320) is electrically connected to a variable frequency fan (315), and the electrical box (320) is electrically connected to a water pump (317).

Citation Information

Patent Citations

  • Environment-friendly dust remover

    CN219559034U