Injection machine device for injecting starch

Abstract

The utility model discloses an injection machine device for injecting starch, which belongs to the technical field of meat product processing and comprises a saline injection machine, the saline injection machine comprises a saline water tank, and the saline water tank comprises a cylinder and a funnel communicated with the bottom of the cylinder; a stirring mechanism is arranged on the cylinder body and extends into the cylinder body and the funnel body; and the bottom of the funnel body is communicated with a water inlet pipe. The saline water injection machine is specially designed for injecting saline water for barbecue products, the saline water tank of the saline water injection machine is redesigned according to the scheme, and starch is prevented from precipitating through continuous stirring and bottom water inlet impact action, so that the starch is fully and uniformly dispersed and does not precipitate in the saline water tank, and uniform injection feed liquid is provided for product injection.

Description

Technical Field

[0001] The utility model relates to the technical field of meat product processing, in particular to an injection machine device for injecting starch. Background Art

[0002] Low-temperature barbecued meat products belong to the high-end category of low-temperature meat products. The basic production process of the products is: raw meat → trimming → injection → tumbling → marinating → baking → packaging → sterilization → finished product.

[0003] Due to the particularity of their product shape and texture, low-temperature grilled meat products are only suitable for storage at low temperatures of 0-4°C. Any slight fluctuation in the storage temperature will cause water leakage, and water leakage during storage of low-temperature grilled meat products will lead to customer returns, greatly affecting the sales of low-temperature grilled meat products. Therefore, the problem of water leakage from low-temperature grilled meat products is currently a headache for meat companies.

[0004] The brine injection machine is an essential facility for the production of barbecue products. Its working principle is to inject brine, starch and auxiliary materials into the meat for full pickling. Relying on advanced technology and using mechanical devices, the pickling agent is injected into the product through an injection needle, so that it is evenly distributed in the fully automatic brine injection machine to achieve the purpose of rapid pickling, increasing seasoning, maintaining meat nutrition and enhancing taste.

[0005] Among them, starch is an excellent water-retaining substance in meat processing. The moderate addition of starch can not only improve the texture, organizational state and adhesion of meat products, but also fundamentally solve the problem of water discharge of low-temperature barbecued meat products, improve product yield, reduce production costs and increase product added value.

[0006] However, due to the special properties of starch itself, it is insoluble in water and is very easy to precipitate. It is dispersed very unevenly in the brine pool of the brine injection machine, resulting in the starch content in the slurry being too low during the injection process, which makes it impossible to solve the problem of low starch content and water discharge in the product, or the starch content in the slurry is too high, which leads to the problem of clogging the injection needle. Utility Model Content

[0007] In view of the above-mentioned deficiencies in the prior art, the utility model provides an injection machine device for injecting starch; the injection machine device for injecting starch is specially designed for injecting brine into barbecue products. The solution redesigns the brine pool of the brine injection machine, and prevents starch precipitation through continuous stirring and bottom water impact, so that the starch is fully and evenly dispersed in the brine pool without precipitation, thereby providing uniform injection liquid for product injection.

[0008] In order to solve the above technical problems, the utility model provides an injection machine device for injecting starch, including a brine injection machine, the brine injection machine includes a brine pool, the brine pool includes a cylinder and a funnel body connected to the bottom of the cylinder; a stirring mechanism is provided on the cylinder, and the stirring mechanism extends into the cylinder and the funnel body; the bottom of the funnel body is connected to a water inlet pipe.

[0009] In a further improvement of the utility model, the stirring mechanism includes a bracket detachably connected to the port of the cylinder, a motor is arranged on the bracket, the motor is connected to a rotating shaft, and the rotating shaft is connected to a stirring shaft; an upper agitator and a lower agitator are arranged on the stirring shaft, the upper agitator is located in the cylinder, and the lower agitator is located in the funnel.

[0010] Through the above design, this solution can make stirring of the stirring mechanism more convenient.

[0011] In a further improvement of the utility model, the bracket includes a cylindrical frame threadedly connected to the port of the cylindrical body, the inner wall of the cylindrical frame is connected to a cross, and a bearing is embedded in the middle of the cross; the rotating shaft passes through the bearing and is connected to the stirring shaft; and the motor is connected to the cross.

[0012] Through the above design, this solution can more easily provide power for stirring.

[0013] In a further improvement of the utility model, the upper stirrer adopts a columnar stirrer adapted to the shape of the cylinder, and the lower stirrer adopts a conical stirrer adapted to the shape of the funnel.

[0014] Through the above design, this solution can more easily stir the liquid in the cylinder and the funnel.

[0015] In a further improvement of the utility model, four supporting legs are evenly arranged on the outer wall of the funnel body in the circumferential direction, and a universal wheel is arranged at the bottom of each supporting leg.

[0016] Through the above design, this solution can make the movement of the device more convenient.

[0017] In a further improvement of the utility model, the universal wheel is a brake universal wheel.

[0018] Through the above design, this solution can be more convenient for stable stopping and placement of the device.

[0019] In a further improvement of the utility model, a water inlet valve is arranged on the water inlet pipe.

[0020] Through the above design, this solution can more easily control water inflow.

[0021] Compared with the prior art, the utility model has the following beneficial effects:

[0022] The utility model is specially designed for injecting brine into grilled meat products. The solution redesigns the brine pool of the brine injection machine. Through continuous stirring and the impact of water inlet at the bottom, starch precipitation is prevented, so that the starch is fully and evenly dispersed in the brine pool without precipitation, providing uniform injection liquid for product injection. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the background technology or the technical solution of the utility model, the following is a brief introduction to the drawings used in conjunction with the prior art or specific implementation methods; obviously, the structures, proportions, sizes, etc. illustrated in the drawings of the specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the restrictive conditions for the implementation of the utility model, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model.

[0024] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model.

[0025] As shown in the figure: 1. Cylinder; 2. Funnel; 3. Water inlet pipe; 4. Cylinder frame; 5. Motor; 6. Rotating shaft; 7. Stirring shaft; 8. Upper stirrer; 9. Lower stirrer; 10. Bearing; 11. Support leg; 12. Universal wheel; 13. Water inlet valve. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative work should fall within the scope of protection of the present invention.

[0027] At the same time, the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like cited in this specification indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.

[0028] At the same time, in the description of this specification, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood by specific circumstances.

[0029] Due to the particularity of starch itself, it is insoluble in water and very easy to precipitate. It is dispersed very unevenly in the brine pool of the brine injection machine, resulting in the starch content in the liquid being too low during injection, which makes it impossible to solve the problem of low starch content and water discharge in the product, or the starch content in the liquid being too high, which causes the injection needle to be blocked.

[0030] In order to solve the above problems, the applicant considered the following ideas to enable starch to be smoothly injected into the raw meat through the injection machine:

[0031] 1. Increase the density of brine: The density of starch is generally 1.6g / cm3, while the density of meat brine is generally 1.1-1.2g / cm3, and the concentration of saturated brine is only 1.33g / cm3. This method is not feasible.

[0032] 2. Increase the viscosity of the brine and improve the suspension effect: By adding colloidal substances to increase the viscosity of the brine, starch can be dispersed and suspended in the brine to a certain extent, but excessive viscosity directly affects the injection effect and function of the injection machine. At the same time, because the colloidal substances lock water, the texture of the product cross-section becomes strip-like, which directly affects the sensory perception of the cross-section. This method is not advisable.

[0033] 3. In normal saline, starch precipitation can be prevented by continuous stirring. This method is feasible, but the injection salt water pool needs to be modified. At present, the injection machine salt water pool is basically a square pool, and the water inlet method is side suction. Only adding a stirring mechanism to mix the starch evenly is not very effective.

[0034] like Figure 1 As shown, the present application provides an injection machine device for injecting starch, including a brine injection machine, the brine injection machine includes a brine pool, the brine pool includes a cylinder 1 and a funnel 2 connected to the bottom of the cylinder 1; a stirring mechanism is provided on the cylinder 1, and the stirring mechanism extends into the cylinder 1 and the funnel 2; the bottom (the lowest point) of the funnel 2 is connected to a water inlet pipe 3.

[0035] Among them, the stirring mechanism includes a bracket detachably connected to the port of the cylindrical body 1, and a motor 5 is arranged on the bracket, the motor 5 is connected to a rotating shaft 6, and the rotating shaft 6 is connected to a stirring shaft 7; an upper stirrer 8 and a lower stirrer 9 are arranged on the stirring shaft 7, the upper stirrer 8 is located in the cylindrical body 1, and the lower stirrer 9 is located in the funnel body 2.

[0036] When in use, the motor 5 drives the stirring shaft 7 to rotate through the rotating shaft 6, and then drives the upper stirrer 8 and the lower stirrer 9 on the stirring shaft 7 to rotate and stir in the cylindrical body 1 and the funnel body 2 respectively.

[0037] The bracket includes a cylinder frame 4 threadedly connected to the end of the cylinder body 1, the inner wall of the cylinder frame 4 is connected with a cross, and a bearing 10 is embedded in the middle of the cross; the rotating shaft 6 passes through the bearing 10 and is connected to the stirring shaft 7; the motor 5 is connected to the cross.

[0038] An internal thread is arranged on the inner wall of the port of the cylinder 1, and an external thread which is threadably connected to the internal thread of the inner wall of the port of the cylinder 1 is arranged on the outer wall of the cylinder frame 4. When in use, the cylinder frame 4 can be directly screwed onto the port of the cylinder 1.

[0039] The cylinder frame 4 is welded to the cross, a through hole is arranged in the middle of the cross, and the through hole is connected to the bearing 10; the motor 5 is threadedly connected or welded to the cross.

[0040] The upper agitator 8 is a columnar agitator adapted to the shape of the cylindrical body 1 , and the lower agitator 9 is a conical agitator adapted to the shape of the funnel body 2 .

[0041] The setting of the columnar agitator and the conical agitator can better adapt to the shape of the cylinder 1 and the funnel 2, and further improve the stirring effect. The columnar agitator and the conical agitator can use a spiral agitator or other types of agitators, but the overall shape is recommended to be adapted to the shape of the cylinder 1 and the funnel 2.

[0042] The outer wall of the funnel body 2 is evenly provided with four legs 11 in the circumferential direction, and a universal wheel 12 is provided at the bottom of each leg 11; wherein the universal wheel 12 is a brake universal wheel.

[0043] The four legs 11 are made of steel pipes and can be welded to the outer wall of the funnel body 2 and the universal wheels 12 respectively. When in use, the device can be moved by pushing the cylinder body 1. The setting of the brake universal wheels is more conducive to stopping stability.

[0044] Among them, a water inlet valve 13 is arranged on the water inlet pipe 3; when in use, the water inlet can be controlled by switching the water inlet valve 13, and a water inlet pump can also be arranged on the water inlet pipe 3 to better enhance the water inlet impact effect and facilitate the stirring of starch; the lower part of the cylindrical body 1 is connected with a water outlet pipe, and a water outlet valve and a water outlet pump are arranged on the water outlet pipe. After the stirring mechanism stirs the starch evenly, the water outlet valve and the water outlet pump can be opened to introduce the slurry into the injection machine for injection into the meat product.

[0045] This application mainly redesigns the existing injection machine brine pool, designs the original square brine pool into a cylindrical + conical shape (i.e., cylinder 1 + funnel 2), and adds a brine agitator. The cylinder 1 has a diameter of 80 cm and a height of 60 cm. The funnel 2 has a diameter of 80 cm and a bottom angle of 60 degrees.

[0046] The present application redesigns the salt water pool structure, and prevents starch precipitation through continuous stirring and bottom water impact, so that the starch is fully and evenly dispersed in the salt water pool without precipitation, providing uniform injection liquid for product injection. The product has uniform shape after injection, excellent water retention performance, tender, crisp and elastic taste, and is suitable for storage conditions such as room temperature and low temperature.

[0047] Although the present invention has been described in detail with reference to the accompanying drawings and in combination with preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, ordinary technicians in the field can make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions should all be within the scope of the present invention. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present invention, which should all be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An injection machine device for injecting starch, comprising a brine injection machine, the brine injection machine comprising a brine pool, characterized in that: The salt water pool comprises a cylinder and a funnel connected to the bottom of the cylinder; a stirring mechanism is arranged on the cylinder, and the stirring mechanism extends into the cylinder and the funnel; and a water inlet pipe is connected to the bottom of the funnel.

2. The injection machine device for injecting starch according to claim 1, characterized in that: The stirring mechanism comprises a bracket detachably connected to the port of the cylinder, a motor is arranged on the bracket, the motor is connected to a rotating shaft, and the rotating shaft is connected to a stirring shaft; an upper stirrer and a lower stirrer are arranged on the stirring shaft, the upper stirrer is located in the cylinder, and the lower stirrer is located in the funnel.

3. The injection machine device for injecting starch according to claim 2, characterized in that: The bracket comprises a cylinder frame threadedly connected to the cylinder port, the inner wall of the cylinder frame is connected with a cross, and a bearing is embedded in the middle of the cross; the rotating shaft passes through the bearing and is connected to the stirring shaft; and the motor is connected to the cross.

4. The injection machine device for injecting starch according to claim 2, characterized in that: The upper stirrer is a columnar stirrer adapted to the shape of a cylinder, and the lower stirrer is a conical stirrer adapted to the shape of a funnel.

5. The injection machine device for injecting starch according to claim 1, characterized in that: The outer wall of the funnel body is evenly provided with four supporting legs in the circumferential direction, and a universal wheel is respectively provided at the bottom of each supporting leg.

6. The injection machine device for injecting starch according to claim 5, characterized in that: The universal wheel is a brake universal wheel.

7. The injection machine device for injecting starch according to claim 1, characterized in that: The water inlet pipe is provided with a water inlet valve.

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