Automatic cutting device for solar aluminum frame profile machining

Abstract

The utility model relates to the technical field of cutting devices, and discloses an automatic cutting device for solar aluminum frame profile machining, which comprises a collecting box and a support frame fixedly connected to the top of the collecting box, a sliding groove is formed in the bottom of an inner cavity of the support frame, and a second servo motor is fixedly connected to one side of the support frame. After the size of the solar aluminum frame profile is determined, the two sides of the inner wall of the solar aluminum frame profile are preliminarily determined to be limited by adjusting the rotating positions of the two rotating blocks on the two positioning and clamping mechanisms, and then the two sides of the inner wall of the solar aluminum frame profile are limited by starting the second servo motor, so that the two sides of the inner wall of the solar aluminum frame profile can be limited by adjusting the rotating positions of the two rotating blocks on the two positioning and clamping mechanisms. The solar aluminum frame profile is clamped, loosened and taken through forward and reverse rotation of the two-way threaded rod and the four limiting blocks on the four rotating blocks, and when the solar aluminum frame profile is clamped, due to limiting of the four limiting blocks, displacement of the solar aluminum frame profile during cutting machining is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting devices, in particular to an automatic cutting device for processing solar aluminum frame profiles. Background Art

[0002] Solar cell modules are the core and most important part of solar power generation systems. Their function is to convert solar energy into electrical energy, either to be stored in batteries or to drive loads. Existing solar cells need to be encapsulated with aluminum alloy frames to protect the daily operation safety of solar cells.

[0003] Solar aluminum frame profiles need to be cut before assembly. However, existing cutting devices usually use clamps to clamp both sides of the frame when processing solar aluminum frame profiles. However, the cutting device cannot apply a completely vertical force to the edge of the profile during cutting. At the same time, in order to prevent the frame profile from deforming during clamping, the clamping force will not be too large. Therefore, if the cutting part is not on the clamping side, the solar aluminum frame profile is prone to displacement when cutting, and the cutting position needs to be recalibrated, which increases the labor cost of the device during operation, not only affecting the work efficiency of the device during processing, but also easily causing damage to the raw materials during processing.

[0004] Therefore, it is necessary to design an automatic cutting device for processing solar aluminum frame profiles to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic cutting device for processing solar aluminum frame profiles, which is used to solve the technical problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated cutting device for processing solar aluminum frame profiles, comprising a collection box and a support frame fixedly connected to the top of the collection box, the top of the top is provided with a liftable cover, and the top of the inner cavity of the cover is fixedly connected to a liftable cutting device, a slide groove is provided at the bottom of the inner cavity of the support frame, a second servo motor is fixedly connected to one side of the support frame, the output shaft of the second servo motor is fixedly connected to a bidirectional threaded rod, the two ends of the bidirectional threaded rod are threadedly sleeved with threaded sleeve blocks at both ends inside the slide groove, the tops of the two threaded sleeve blocks are fixedly connected to a positioning clamping mechanism, two rotating blocks are rotatably provided in the two positioning clamping mechanisms, the top of one end of the rotating block is rotatably connected to a first rotating shaft, the top of the first rotating shaft is fixedly connected with a second electronic telescopic rod, and the top of the second electronic telescopic rod is fixedly connected to a limiting block.

[0007] Preferably, the positioning and clamping mechanism includes an equipment frame, the two equipment frames are respectively fixed to the tops of the two threaded sleeves, a first servo motor is fixed to the top of the equipment frame, a second rotating shaft is fixed to the output shaft of the first servo motor, another second rotating shaft is arranged for internal rotation of the equipment frame, gears are fixedly sleeved on the two second rotating shafts, and the two gears are meshed with each other, and the two rotating blocks are respectively fixedly sleeved on the outer surfaces of the two second rotating shafts.

[0008] Preferably, a square opening is provided on the top of the support frame, a cover is slidably arranged inside the square opening, a fixing plate is fixedly connected to one side of the support frame and the cover, a first electronic telescopic rod is fixedly connected between the two fixing plates, a plurality of interconnected feed holes are provided on the top of the support frame and the collection box, notches are provided at the bottom of the inner cavities of the two equipment frames, connecting plates are fixedly connected to the two notches, and a plurality of bristles for cleaning the bottom of the support frame are fixedly connected to the bottom of the two connecting plates.

[0009] Preferably, a material taking port is provided on one side of the collecting box, a piston cover plate is provided inside the movable plug of the material taking port, and a handle is fixedly connected to the outer surface of the piston cover plate.

[0010] Preferably, the equipment rack is in a U-shape, and two gears are rotatably arranged inside the U-shape.

[0011] Preferably, the two rotating blocks form a group of two groups, and the two groups of rotating blocks are symmetrically arranged inside the two equipment racks, and one end of the two groups of rotating blocks are rotatably arranged outside the two equipment racks.

[0012] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:

[0013] The utility model uses a positioning clamping mechanism. After the size of the solar aluminum frame profile is determined, the rotation position of the two rotating blocks on the two positioning clamping mechanisms is adjusted to preliminarily determine the limiting of the two sides of the inner wall of the solar aluminum frame profile. Subsequently, by turning on the second servo motor and utilizing the forward and reverse rotation of the bidirectional threaded rod, the four limiting blocks on the four rotating blocks are utilized to realize the clamping and releasing of the solar aluminum frame profile for material removal. When the solar aluminum frame profile is clamped, the limiting of the four limiting blocks avoids displacement of the solar aluminum frame profile during cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the working state structure of the utility model;

[0015] Figure 2 It is an exploded schematic diagram of the cover and the support frame structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the positioning and clamping mechanism structure of the utility model;

[0017] Figure 4 This is an exploded schematic diagram of the piston cover plate and the collection box structure of the utility model;

[0018] Figure 5 It is a three-dimensional schematic diagram of the structure of the cutting device of the utility model;

[0019] In the figure: 1. collecting box; 2. supporting frame; 3. cover; 4. fixing plate; 5. equipment frame; 6. first electronic telescopic rod; 7. first servo motor; 8. piston cover plate; 9. bidirectional threaded rod; 10. second servo motor; 11. gear; 12. rotating block; 13. first rotating shaft; 14. second electronic telescopic rod; 15. limiting block; 16. second rotating shaft; 17. threaded sleeve block; 18. slide groove; 19. material taking port; 20. connecting plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0021] Obviously, many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0022] See also Figure 1-4The utility model provides an automatic cutting device for processing solar aluminum frame profiles, comprising a collection box 1 and a support frame 2 fixedly connected to the top of the collection box 1, characterized in that: a liftable cover 3 is arranged on the top of the 2, and a liftable cutting device is fixedly connected to the top of the inner cavity of the cover 3, a slide groove 18 is opened at the bottom of the inner cavity of the support frame 2, a second servo motor 10 is fixedly connected to one side of the support frame 2, a bidirectional threaded rod 9 is fixedly connected to the output shaft of the second servo motor 10, and the bidirectional threaded rod 9 is threadedly sleeved with threaded sleeves 17 at both ends of the bidirectional threaded rod 9 inside the slide groove 18, and the tops of the two threaded sleeves 17 are fixedly connected with positioning clamping mechanisms, and two rotating blocks 12 are rotatably arranged in the two positioning clamping mechanisms, and the top of one end of the rotating block 12 is rotatably connected to a first rotating shaft 13, and the top of the first rotating shaft 13 is fixedly plugged with a second electronic telescopic rod 14, and the top of the second electronic telescopic rod 14 is fixedly connected with a limiting block 15. When it is necessary to cut the solar aluminum frame profile, according to According to the size of different processed profiles, two positioning and clamping mechanisms are used to adjust the rotation position of the four rotating blocks 12, and the height of the four limit blocks 15 is adjusted by the extension and contraction of the four second electronic telescopic rods 14 to clamp the two sides of the inner wall of the solar aluminum frame profile. When the above work is completed, the second servo motor 10 is turned on, and the rotation of the two-way threaded rod 9 is used to drive the two threaded sleeves 17 to move, and the movement of the two threaded sleeves 17 drives the two equipment racks 5 to move toward or away from each other on the support frame 2. At this time, the position adjustment of the four limit blocks 15 can be automatically set. When the four limit blocks 15 are at the four corners of the inner wall of the solar aluminum frame profile, the inner wall of the solar aluminum frame profile is stably clamped, so that the inner wall of the solar aluminum frame profile will not be displaced during processing. When the cutting work is completed, the four limit blocks 15 are moved together to facilitate the removal of the solar aluminum frame profile. Through the above operation, the inner walls of solar aluminum frame profiles of different sizes can also be clamped. It should be noted that Figure 5 The lifting method of the cutting device in the cover body 3 can be achieved by installing an electric cylinder in the top of the inner cavity and installing the cutting head on the electronic telescopic rod so that the cutting head can be electrically lifted and lowered to facilitate cutting work.

[0023] It should be noted that the positioning and clamping mechanism mentioned in the above description includes an equipment frame 5. When the position of the two rotating blocks 12 on the positioning and clamping mechanism needs to be adjusted, the first servo motor 7 on the top of the equipment frame 5 is turned on, and the first servo motor 7 is used to drive a second rotating shaft 16 to rotate. By opening the second rotating shaft 16, a gear 11 fixedly sleeved on its outer surface is driven to rotate. At this time, another gear 11 meshing with this gear 11 will drive another second rotating shaft 16 to rotate together. At this time, the two rotating blocks 12 fixedly sleeved on the two gears 11 can rotate synchronously.

[0024] Furthermore, when the inner wall of the solar aluminum frame profile is being cut, debris is easily generated. The first electronic telescopic rod 6 fixed between the two fixed plates 4 is extended and retracted to control the lifting and lowering of the cover 3 at the square opening, so that the cover 3 can be used to cover the support frame 2 to avoid the splashing of debris during cutting. When the two equipment frames 5 are provided with connecting plates 20 at the notches and multiple bristles at the bottom of the two connecting plates 20, when the two equipment frames 5 move on the top of the support frame 2, the bristles can be used to clean the debris generated by the cutting. During cleaning, multiple feeding holes connected to each other are opened at the top of the support frame 2 and the collection box 1, and the debris can be sent to the inside of the collection box 1 for collection.

[0025] Furthermore, in order to facilitate the cleaning of the debris collected inside the collection box 1, the debris can be collected by pulling out the piston cover plate 8 through the material taking port 19 opened on one side of the collection box 1 and the piston cover plate 8 movably plugged on the material taking port 19.

[0026] The device rack 5 mentioned in the above description is in a U-shape, so that two rotating and meshing gears 11 are conveniently arranged inside the two device racks 5 and the two gears 11 are protected.

[0027] By rotatably setting two rotating blocks 12 on the two equipment racks 5, the spacing between the four rotating blocks 12 can be adjusted by the displacement of the two equipment racks 5, so that the inner wall of the solar aluminum frame profile can be clamped by the four limit blocks 15.

[0028] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, and these simple modifications all belong to the protection scope of the present invention.

[0029] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model will not further describe various possible combinations.

[0030] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.

Claims

1. An automated cutting device for processing solar aluminum frame profiles, comprising a collection box (1) and a support frame (2) fixedly connected to the top of the collection box (1), characterized in that: A liftable cover (3) is arranged on the top of the (2), and a liftable cutting device is fixedly connected to the top of the inner cavity of the cover (3); a slide groove (18) is provided at the bottom of the inner cavity of the support frame (2); a second servo motor (10) is fixedly connected to one side of the support frame (2); a bidirectional threaded rod (9) is fixedly connected to the output shaft of the second servo motor (10); threaded sleeve blocks (17) are threadedly sleeved at both ends of the bidirectional threaded rod (9) inside the slide groove (18); a positioning clamping mechanism is fixedly connected to the top of the two threaded sleeve blocks (17); two rotating blocks (12) are rotatably arranged in the two positioning clamping mechanisms; a first rotating shaft (13) is rotatably connected to the top of one end of the rotating block (12); a second electronic telescopic rod (14) is fixedly inserted at the top of the first rotating shaft (13); a limit block (15) is fixedly connected to the top of the second electronic telescopic rod (14).

2. The automatic cutting device for processing solar aluminum frame profiles according to claim 1 is characterized in that: The positioning clamping mechanism comprises an equipment frame (5), wherein the two equipment frames (5) are respectively fixedly connected to the tops of two threaded sleeves (17), a first servo motor (7) is fixedly connected to the top of the equipment frame (5), an output shaft of the first servo motor (7) is fixedly connected to a second rotating shaft (16), another second rotating shaft (16) is rotatably arranged inside the equipment frame (5), gears (11) are fixedly sleeved on the two second rotating shafts (16), and the two gears (11) are meshed with each other, and the two rotating blocks (12) are respectively fixedly sleeved on the outer surfaces of the two second rotating shafts (16).

3. The automatic cutting device for processing solar aluminum frame profiles according to claim 2 is characterized in that: The support frame (2) has a square opening at the top, the cover (3) is slidably arranged inside the square opening, a fixing plate (4) is fixedly connected to one side of the support frame (2) and the cover (3), a first electronic telescopic rod (6) is fixedly connected between the two fixing plates (4), a plurality of feeding holes connected to each other are formed at the top of the support frame (2) and the collection box (1), a notch is formed at the bottom of the inner cavity of the two equipment frames (5), a connecting plate (20) is fixedly connected to the two notches, and a plurality of brushes for cleaning the bottom of the support frame (2) are fixedly connected to the bottom of the two connecting plates (20).

4. The automatic cutting device for processing solar aluminum frame profiles according to claim 1 is characterized in that: A material taking port (19) is provided on one side of the collecting box (1), a piston cover plate (8) is provided inside a movable plug of the material taking port (19), and a handle is fixedly connected to the outer surface of the piston cover plate (8).

5. The automatic cutting device for processing solar aluminum frame profiles according to claim 2 is characterized in that: The device frame (5) is in the shape of a U, and two gears (11) are rotatably arranged inside the U.

6. The automatic cutting device for processing solar aluminum frame profiles according to claim 1 is characterized in that: The two rotating blocks (12) form a group, with a total of two groups. The two groups of rotating blocks (12) are symmetrically arranged inside the two equipment racks (5), and one end of the two groups of rotating blocks (12) is rotatably arranged outside the two equipment racks (5).

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