Saw dust collecting device for saw cutting of aluminum material

By designing a sawdust collection device for aluminum sawing, using the shielding component to block splash sawdust and slag cleaning component to clean the lubricant sawdust, the problem of difficult to collect sawdust sticking and splashing is solved, and effective recycling and processing of sawdust is achieved Clean environment.

CN222511388UActive Publication Date: 2025-02-21JIANGSU XINGBO LIGHT MATERIAL NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420845408.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-02-21
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

During the aluminum sawing process, sawdust is prone to stick to the saw machine chip removal opening, and splashed sawdust is difficult to collect effectively, resulting in waste accumulation and blockage of chip removal holes.

Method used

A sawdust collection device for aluminum saw cutting is designed, including a saw frame, clamping seat, shading assembly and slag cleaning assembly. The shielding assembly is adapted by the sliding frame and the slide seat, and the shielding plate can be moved to both sides of the sawing position to block splashing sawdust. The slag cleaning assembly effectively cleans and collects lubricant-stained sawdust through conveyor belts and scrapers.

Benefits of technology

It effectively avoids sawdust splashing and adhesion problems, ensures effective collection and recycling of sawdust, and avoids blockage of chip discharge holes and pollution of the processing environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum material processing, in particular to a saw dust collecting device for aluminum material sawing, which comprises a sawing machine frame, clamping seats, a shielding component and a dust removing component, the clamping seats are mounted at the tops of two sides of the sawing machine frame, the shielding component is arranged on the inner side of the bottom of the sawing machine frame, a dust removing hole is formed in the bottom of the sawing machine frame, and the dust removing component is arranged in the dust removing hole. The scrap removing assemblies are arranged on the two sides of the bottom of a scrap discharging hole in the bottom of the sawing machine frame, the shielding assembly comprises a sliding frame, a sliding seat, a stabilizing strip and a shielding plate, and the sliding seat is arranged on the outer side of the top of the sliding frame in a clamped mode. The two ends of the saw cutting position are shielded, saw dust splashing from the two ends of a saw bite is prevented from influencing the machining environment, aluminum waste recycling work is facilitated, waste residues stained with lubricating liquid are effectively discharged through the bottom residue removing assembly and are prevented from being accumulated on the conveying belt, and therefore the ideal cleaning and waste recycling effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material processing, in particular to a sawdust collecting device for aluminum material sawing. Background Art

[0002] In the aluminum parts production process, the purchased aluminum ingots or aluminum bars need to be cut according to the required products. For cutting larger aluminum ingots or aluminum bars, a sawing machine is generally used.

[0003] When sawing aluminum materials, existing sawing machines add a certain amount of lubricant in the processing area in order to reduce the temperature and improve lubrication. This causes the waste chips generated by sawing to be relatively moist, and therefore easily adheres to the chip discharge port of the sawing machine. During the sawing process, the saw blade moves back and forth, and the saw dust is generally discharged from both ends of the saw mouth as the saw blade moves. The saw dust generated in this way will splash to both sides, making it impossible to effectively collect the saw dust. Utility Model Content

[0004] The utility model aims at the defects in the prior art and provides a sawdust collecting device for aluminum material sawing.

[0005] The utility model is realized through the following technical solutions:

[0006] A sawdust collection device for sawing aluminum materials comprises a saw frame, a clamping seat, a shielding assembly and a slag cleaning assembly, wherein the clamping seat is installed on the top of both sides of the saw frame, the shielding assembly is arranged on the inner side of the bottom of the saw frame, a chip removal hole is opened at the bottom of the saw frame, the slag cleaning assembly is arranged on both sides of the bottom of the chip removal hole at the bottom of the saw frame, the shielding assembly comprises a sliding frame, a sliding seat, a stabilizing bar and a shielding plate, the sliding seat is clamped on the outer side of the top of the sliding frame, the stabilizing bar is fixedly arranged on the inner bottom of the sliding seat, and the shielding plate is fixedly arranged on the top of the sliding seat.

[0007] In a preferred embodiment of the utility model, the slag cleaning assembly includes a mounting frame, a rolling shaft, a conveyor belt, a motor, a support frame, a clamping seat and a scraper. The mounting frame is fixedly arranged at the bottom of the sawing machine frame, the rolling shaft is movably installed on the inner side of the mounting frame, the conveyor belt is sleeved on the outer side of the rolling shaft, the motor is installed on the outer side of the mounting frame, the support frame is fixedly arranged at the bottom of the mounting frame, the clamping seat is fixedly arranged on the inner side of the bottom of the support frame, and the scraper is clamped on the inner side of the top of the clamping seat;

[0008] The slag cleaning component is mainly used to clean the fallen sawdust stained with lubricant to avoid the problem of clogging of the chip removal holes and the inability to effectively collect the waste caused by the accumulation of waste.

[0009] In a preferred embodiment of the utility model, the two sides of the sliding frame are provided with sliding grooves cooperating with the stabilizing strips, the sliding frame is located on both sides of the chip removal hole at the bottom of the saw frame, and the top of the shielding plate is provided with a knife groove;

[0010] The shielding plates are mainly set on both sides of the aluminum sawing position to block the flying sawdust generated by sawing and prevent the knife groove from interfering with the cutting saw blade.

[0011] In a preferred embodiment of the utility model, the output end of the motor passes through and extends to the inside of one side of the mounting frame, and the output end is sleeved and fixed with one end of the rolling shaft.

[0012] In a preferred embodiment of the utility model, the slag cleaning assembly is arranged obliquely, and the vertical cross-section of the slag cleaning assembly on both sides of the bottom of the chip removal hole of the saw frame is a V-shaped structure.

[0013] In a preferred embodiment of the utility model, the card seat is located inside the support frame and is inclined, and the end of the scraper is in contact with the bottom surface of the conveyor belt;

[0014] The conveyor belt effectively transports the sawdust to the collection device, and the scraper effectively cleans the sawdust adhering to the surface of the conveyor belt.

[0015] The beneficial effects of the utility model are:

[0016] After the aluminum is clamped, the sawdust collection device for aluminum sawing shields both ends of the sawing position when the saw blade of the sawing machine is used for sawing processing to prevent sawdust splashing from both ends of the saw mouth from affecting the processing environment and is beneficial to the recycling of aluminum waste. The bottom slag cleaning component effectively discharges the waste slag stained with lubricating fluid and avoids accumulation on the conveyor belt, thereby achieving ideal cleaning and waste recycling effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the sawdust collecting device for aluminum material sawing of the utility model;

[0018] Figure 2 It is a side view structural schematic diagram of the sawdust collection device for aluminum material sawing of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the shielding component of the sawdust collection device for aluminum material sawing of the utility model;

[0020] Figure 4 The utility model is a schematic diagram of the structure of the slag cleaning component of the sawdust collection device for aluminum material sawing.

[0021] In the figure: 1. sawing machine frame; 2. clamping seat; 3. shielding assembly; 31. sliding frame; 32. sliding seat; 33. stabilizing bar; 34. shielding plate; 4. slag cleaning assembly; 41. mounting frame; 42. rolling shaft; 43. conveyor belt; 44. motor; 45. support frame; 46. holder; 47. scraper. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the protection scope of the present invention. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., are only for reference to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, rather than to limit the present invention.

[0023] like Figure 1-4 The sawdust collecting device for aluminum sawing shown in the figure includes a saw frame 1, a clamping seat 2, a shielding component 3 and a slag cleaning component 4. The clamping seat 2 is installed on the top of both sides of the saw frame 1, the shielding component 3 is arranged on the inner side of the bottom of the saw frame 1, and a chip removal hole is opened at the bottom of the saw frame 1. The slag cleaning component 4 is arranged on both sides of the bottom of the chip removal hole at the bottom of the saw frame 1. The shielding component 3 includes a sliding frame 31, a sliding seat 32, a stabilizing bar 33 and a shielding plate 34. The sliding seat 32 is clamped on the outer side of the top of the sliding frame 31, the stabilizing bar 33 is fixedly arranged on the inner bottom of the sliding seat 32, and the shielding plate 34 is fixedly arranged on the top of the sliding seat 32.

[0024] Specifically, the slag cleaning component 4 includes a mounting frame 41, a rolling shaft 42, a conveyor belt 43, a motor 44, a support frame 45, a clamping seat 46 and a scraper 47. The mounting frame 41 is fixedly arranged at the bottom of the sawing machine frame 1, the rolling shaft 42 is movably installed on the inner side of the mounting frame 41, the conveyor belt 43 is sleeved on the outer side of the rolling shaft 42, the motor 44 is installed on the outer side of the mounting frame 41, the support frame 45 is fixedly arranged at the bottom of the mounting frame 41, the clamping seat 46 is fixedly arranged on the inner side of the bottom of the support frame 45, the scraper 47 is clamped on the inner side of the top of the clamping seat 46, and the sliding Slide grooves cooperating with the stabilizing bars 33 are provided on both sides of the frame 31, the sliding frame 31 is located on both sides of the chip removal hole at the bottom of the saw frame 1, a knife groove is provided on the top of the baffle plate 34, the output end of the motor 44 passes through and extends to the inside of one side of the mounting frame 41, and its output end is fixedly connected to one end of the rolling shaft 42, the slag cleaning component 4 is inclined, and the vertical section of the slag cleaning component 4 on both sides of the bottom of the chip removal hole of the saw frame 1 is a V-shaped structure, the holder 46 is located on the inner side of the support frame 45 and is inclined, and the end of the scraper 47 contacts the bottom surface of the conveyor belt 43.

[0025] In this embodiment, the aluminum material to be sawed is first clamped. The clamping seat 2 has a clamping seat, a clamping block and a screw. The clamping block is pushed forward by rotating the screw to achieve the effect of clamping the aluminum material with the clamping block and the clamping seat. Then the shielding component 3 is adjusted according to the size of the aluminum material. Since the saw blade of the sawing machine is installed in a fixed position and the saw blade can only move up and down, the knife groove position on the surface of the shielding plate 34 is fixed. The sliding seat 32 is slid on the surface of the sliding frame 31 to move the shielding plate 34 to both sides of the sawing position. The stabilizing bar 33 on the inner side of the sliding seat 32 is clamped in the sliding grooves on both sides of the sliding frame 31. The extended stabilizing bar 33 has a more ideal supporting effect.

[0026] Furthermore, the sawing machine is started, and the saw blade is controlled to reciprocate and move downward to saw the aluminum material. During sawing, the sawdust splashing from both ends of the saw mouth will be blocked by the shielding plate 34 and fall down, thereby avoiding the loss of collected debris. Most of the sawdust will be discharged from the chip discharge hole at the bottom of the sawing machine frame 1 and fall on the surface of the conveyor belt 43. The rotation of the motor 44 drives the rolling shaft 42 to rotate, thereby moving the conveyor belt 43 to the bottom. During movement, the scraper 47 arranged on the inner side of the support frame 45 scrapes off the wet sawdust adhered to the surface of the conveyor belt 43, thereby cleaning the surface of the conveyor belt 43 and effectively collecting the sawdust to ensure the sawdust recovery effect.

[0027] It should be noted that the parts not covered in the present invention are the same as the prior art or can be implemented by the prior art; the various drives in the present invention can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, motors, etc. in combination with connecting rods, guide rods, etc., and are not limited to the description in the specification and the structures in the drawings.

[0028] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A sawdust collection device for aluminum material sawing, comprising a saw bed frame (1), a clamping seat (2), a shielding component (3) and a slag cleaning component (4), characterized in that: The clamping seat (2) is installed on the top of both sides of the sawing frame (1), the shielding component (3) is arranged on the inner side of the bottom of the sawing frame (1), a chip removal hole is opened at the bottom of the sawing frame (1), and the slag cleaning component (4) is arranged on both sides of the bottom of the chip removal hole at the bottom of the sawing frame (1); The shielding assembly (3) comprises a sliding frame (31), a sliding seat (32), a stabilizing bar (33) and a shielding plate (34); the sliding seat (32) is clamped on the outer side of the top of the sliding frame (31); the stabilizing bar (33) is fixedly arranged on the inner bottom of the sliding seat (32); and the shielding plate (34) is fixedly arranged on the top of the sliding seat (32).

2. The sawdust collecting device for aluminum material sawing according to claim 1, characterized in that: The slag cleaning component (4) comprises a mounting frame (41), a rolling shaft (42), a conveyor belt (43), a motor (44), a support frame (45), a clamping seat (46) and a scraper (47); the mounting frame (41) is fixedly arranged at the bottom of the sawing machine frame (1); the rolling shaft (42) is movably installed on the inner side of the mounting frame (41); the conveyor belt (43) is sleeved on the outer side of the rolling shaft (42); the motor (44) is installed on the outer side of the mounting frame (41); the support frame (45) is fixedly arranged at the bottom of the mounting frame (41); the clamping seat (46) is fixedly arranged on the inner side of the bottom of the support frame (45); and the scraper (47) is clamped on the inner side of the top of the clamping seat (46).

3. The sawdust collecting device for aluminum material sawing according to claim 1, characterized in that: Slide grooves cooperating with the stabilizing bar (33) are provided on both sides of the sliding frame (31); the sliding frame (31) is located on both sides of the chip removal hole at the bottom of the sawing machine frame (1); and a knife groove is provided on the top of the shielding plate (34).

4. The sawdust collecting device for aluminum material sawing according to claim 2, characterized in that: The output end of the motor (44) passes through and extends into the interior of one side of the mounting frame (41), and the output end is sleeved and fixed to one end of the rolling shaft (42).

5. The sawdust collecting device for aluminum material sawing according to claim 1, characterized in that: The slag cleaning component (4) is arranged in an inclined manner, and the vertical cross-sections of the slag cleaning components (4) on both sides of the bottom of the chip removal hole of the sawing machine frame (1) are in a V-shaped structure.

6. The sawdust collecting device for aluminum material sawing according to claim 2, characterized in that: The holder (46) is located inside the support frame (45) and is arranged in an inclined manner, and the end of the scraper (47) contacts the bottom surface of the conveyor belt (43).