Waterproof roll production equipment with thickness monitoring device
By integrating thickness monitoring devices in waterproof roll production equipment, including winding rollers, fixed cylinders, lift racks and sensors, the problem that existing equipment cannot automatically detect roll thickness is solved, automatic monitoring and adjustment is achieved, and improvement is achieved. Productivity and thickness accuracy.
Patent Information
- Application Number
- CN202420447628.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The existing waterproof coil production equipment does not have the thickness testing of waterproof coils, and requires manual use of testing tools to complete the detection and screening of the thickness of waterproof coils, which wastes time and increases the work intensity of workers.
Design a waterproof coil production equipment with thickness monitoring device, including a fixed seat, a monitoring device body, a winding roller, a fixed cylinder, a telescopic rod, a return spring, a lifting rack, a monitoring roller, a monitoring probe and a sensor. Through the cooperation of these components, real-time monitoring and adjustment of the thickness of the coil is achieved.
Automatic monitoring and adjustment of waterproof coil thickness is realized, the time and strength of manual inspection is reduced, production efficiency is improved, and the accuracy of coil thickness is ensured.
Smart Images
Figure CN222512669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waterproof coiled material production, in particular to waterproof coiled material production equipment with a thickness monitoring device. Background Art
[0002] In actual application, the waterproof membrane has the comprehensive characteristics of anti-aging, high tensile strength, large elongation, construction on wet roofs, no need for protective layer when exposed, easy construction, and no pollution. It is very suitable as a waterproof layer for light energy-saving roofs, large factories and environmentally friendly buildings. It is a new type of waterproof membrane made of thermoplastic polyolefin synthetic resin that combines EPDM rubber and polypropylene with advanced polymerization technology as the base material, with antioxidants, anti-aging agents and softeners added.
[0003] During the production of waterproof membranes, the rotation speed of the oiling roller, the pulling speed of the waterproof membranes, etc. will affect the thickness of the waterproof membranes. In order to ensure the thickness of the produced waterproof membranes, the thickness detection of the waterproof membranes is essential. However, the existing waterproof membrane production equipment does not have the ability to detect the thickness of the waterproof membranes, and manual detection tools are required to complete the detection and screening of the thickness of the waterproof membranes at a later stage, which wastes time and increases the workload of the workers. In response to the above problems, the inventor proposes a waterproof membrane production equipment with a thickness monitoring device to solve the above problems. Utility Model Content
[0004] In order to solve the problem that the existing waterproof membrane production equipment is not capable of detecting the thickness of the waterproof membrane, and that manual detection tools are required to complete the detection and screening of the thickness of the waterproof membrane, which wastes time and increases the workload of workers; the purpose of the utility model is to provide a waterproof membrane production equipment with a thickness monitoring device.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a waterproof coiled material production equipment with a thickness monitoring device, comprising a fixed seat, a monitoring device body is fixedly installed in the middle of the top surface of the fixed seat, the monitoring device body comprises a fixed frame, a winding roller is rotatably installed on the top of the fixed frame, a fixed cylinder is symmetrically installed in the middle of the bottom surface of the fixed frame, the number of the fixed cylinders is two, telescopic rods are sleeved in the two fixed cylinders, a reset spring is fixedly installed in the two fixed cylinders, the bottom ends of the two telescopic rods are fixedly installed with limit rings, the limit rings are slidably installed in the fixed cylinders, the bottom ends of the limit rings are fixedly connected to the top of the reset spring, a lifting frame is fixedly installed on the top ends of the two telescopic rods, a monitoring roller is rotatably installed in the lifting frame, a first monitoring probe is fixedly installed in the middle of the bottom surface of the lifting frame, a first sensor is installed on the top surface of the lifting frame at the bottom of the first monitoring probe, and the first monitoring probe cooperates with the first sensor;
[0006] The coil to be produced is passed through the bottom of the surface of the winding roller. In the initial state, the surface of the monitoring roller is in contact with the surface of the coil of composite thickness of the winding roller. When the thickness of the coil passing through the bottom of the winding roller surface exceeds the maximum thickness of the coil, under the action of the reset spring and the monitoring roller installed in the two fixed cylinders, the two telescopic rods control the lifting frame to descend. When the lifting frame descends, the first monitoring probe is controlled to descend. When the first monitoring probe contacts the first sensor, it means that the thickness of the produced coil is too thick and does not meet the thickness production requirements of the coil. The coil that does not meet the thickness is processed, and the maximum thickness of the coil is monitored through the cooperation of the first sensor and the first monitoring probe (there is a distance between the first sensor and the first monitoring probe in the initial state, and the distance between them is the error range between the specified thickness of the coil and the maximum thickness).
[0007] Preferably, a second monitoring probe is fixedly installed in the middle of the inner bottom surface of the lifting frame, a positioning frame is fixedly installed in the middle of one side of the top surface of the fixed frame, and a second sensor is fixedly installed on the bottom surface of the positioning frame. The second monitoring probe cooperates with the second sensor. When the thickness of the coil passing through the bottom of the winding roller surface exceeds the minimum thickness of the coil, under the action of the reset spring and the monitoring roller installed in the two fixed cylinders, the two telescopic rods control the lifting frame to rise, and the second monitoring probe is controlled to rise when the lifting frame rises. When the second monitoring probe contacts the second sensor, it means that the thickness of the produced coil is thin and does not meet the thickness production requirements of the coil. The coil that does not meet the thickness is processed, and the monitoring of the minimum thickness of the coil is completed through the cooperation of the second sensor and the second monitoring probe (there is a distance between the second monitoring probe and the second sensor in the initial state, and the distance between them is the error range between the specified thickness of the coil and the minimum thickness).
[0008] Preferably, auxiliary frames are symmetrically installed on both sides of the top surface of the fixed seat, and auxiliary rollers are rotatably installed in the two auxiliary frames. There are two auxiliary rollers, and two auxiliary frames are respectively installed on both sides of the fixed frame. The installation of one auxiliary roller is completed through the two auxiliary frames on the adjacent sides. The two auxiliary rollers are respectively installed on both sides of the monitoring device body through the auxiliary frames. The coil to be monitored passes through the upper surface of the auxiliary roller on the left, passes through the bottom of the surface of the winding roller, and finally passes through the upper surface of the auxiliary roller on the right, so that the monitoring device body can monitor the thickness of the coil. Guide buckles are fixedly installed on both sides of the lifting frame, and guide rods are fixedly installed on one side of the two fixed cylinders on the inner bottom surface of the fixed frame. The two guide buckles are respectively slidably sleeved on the surfaces of the two guide rods, and the stability of the lifting frame during lifting is increased through the cooperation of the two guide buckles and the two guide rods.
[0009] Preferably, bearings are provided at both ends of the surface of the winding roller, and the two bearings are respectively fixedly installed on both sides of the fixing frame. While the installation of the winding roller is completed by the two bearings, the winding roller is assisted to rotate, thereby increasing the stability of the winding roller during rotation. Limiting plates are symmetrically installed on both sides of the surface of the winding roller, and the limiting plates cooperate with the winding roller. The two limiting plates installed on both sides of the surface of the winding roller limit the position of the coiled material passing through the surface of the winding roller. Positioning strips are fixedly installed on both sides of the fixing seat, and positioning holes are opened in the two positioning strips. There are two positioning strips. The device is installed in the designated area and fixed by means of three positioning holes respectively opened in the two positioning strips and bolts, thereby completing the thickness monitoring work during the production of the waterproof coiled material.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. In the utility model, when the thickness of the coil passing through the bottom of the winding roller surface exceeds the maximum thickness of the coil, under the action of the reset spring and the monitoring roller installed in the two fixed cylinders, the two telescopic rods control the lifting frame to descend, and the lifting frame controls the first monitoring probe to descend when it descends. When the first monitoring probe contacts the first sensor, it means that the thickness of the produced coil is relatively thick and does not meet the thickness production requirements of the coil. The coil that does not meet the thickness is processed, and the maximum thickness of the coil is monitored through the cooperation of the first sensor and the first monitoring probe. There is no need to complete the detection and screening of the thickness of the waterproof coil manually using the detection tool later, which saves time and labor and reduces the work intensity of workers.
[0012] 2. In the utility model, when the thickness of the coiled material passing through the bottom of the winding roller surface exceeds the minimum thickness of the coiled material, under the action of the reset spring and the monitoring roller installed in the two fixed cylinders, the two telescopic rods control the lifting frame to rise, and when the lifting frame rises, the second monitoring probe is controlled to rise. When the second monitoring probe contacts the second sensor, it indicates that the thickness of the produced coiled material is thin and does not meet the thickness production requirements of the coiled material. The coiled material that does not meet the thickness is processed, and the monitoring of the minimum thickness of the coiled material is completed through the cooperation of the second sensor and the second monitoring probe. There is no need to complete the detection and screening of the thickness of the waterproof coiled material through the use of detection tools manually at a later stage, which saves time and effort and reduces the work intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1This is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 This is a schematic diagram of the structure of the monitoring device of the utility model.
[0016] Figure 3 For this utility model Figure 2 A magnified view of the structure at center.
[0017] Figure 4 It is a schematic diagram of the internal structure of the fixing frame of the utility model.
[0018] In the figure: 1. fixing seat; 11. positioning bar; 111. positioning hole; 2. monitoring device body; 21. fixing frame; 22. winding roller; 221. bearing; 222. limiting plate; 23. fixing cylinder; 231. reset spring; 24. telescopic rod; 241. limiting ring; 25. lifting frame; 251. monitoring roller; 26. first monitoring probe; 261. first sensor; 27. second monitoring probe; 271. second sensor; 28. positioning frame; 29. guide buckle; 291. guide rod; 3. auxiliary frame; 31. auxiliary roller. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Example: Figure 1-4 As shown, the utility model provides a waterproof coiled material production device with a thickness monitoring device, including a fixed seat 1, a monitoring device body 2 is fixedly installed in the middle of the top surface of the fixed seat 1, the monitoring device body 2 includes a fixed frame 21, a winding roller 22 is rotatably installed on the top of the fixed frame 21, and a fixed cylinder 23 is symmetrically installed in the middle of the bottom surface of the fixed frame 21. The number of the fixed cylinders 23 is two, and telescopic rods 24 are sleeved in the two fixed cylinders 23. Reset springs 231 are fixedly installed in the two fixed cylinders 23, and the two telescopic rods 24 are A limit ring 241 is fixedly installed at the bottom end, and the limit ring 241 is slidably installed in the fixed cylinder 23. The bottom end of the limit ring 241 is fixedly connected to the top of the reset spring 231. A lifting frame 25 is fixedly installed at the top of the two telescopic rods 24. A monitoring roller 251 is rotatably installed inside the lifting frame 25. A first monitoring probe 26 is fixedly installed in the middle of the bottom surface of the lifting frame 25. A first sensor 261 is installed at the bottom of the first monitoring probe 26 on the top surface of the lifting frame 25. The first monitoring probe 26 cooperates with the first sensor 261.
[0021] The coil to be produced is passed through the bottom of the surface of the winding roller 22. In the initial state, the surface of the monitoring roller 251 is in contact with the surface of the coil of composite thickness of the winding roller 22. When the thickness of the coil passing through the bottom of the surface of the winding roller 22 exceeds the maximum thickness of the coil, under the action of the reset spring 231 and the monitoring roller 251 installed in the two fixed cylinders 23, the two telescopic rods 24 control the lifting frame 25 to descend. When the lifting frame 25 descends, the first monitoring probe 26 is controlled to descend. When the first monitoring probe 26 contacts the first sensor 261, it means that the thickness of the produced coil is thick and does not meet the thickness production requirements of the coil. The coil that does not meet the thickness is processed. The maximum thickness of the coil is monitored by the cooperation of the first sensor 261 and the first monitoring probe 26 (there is a distance between the first sensor 261 and the first monitoring probe 26 in the initial state, and the distance between them is the error range between the specified thickness of the coil and the maximum thickness).
[0022] A second monitoring probe 27 is fixedly installed in the middle of the inner bottom surface of the lifting frame 25, a positioning frame 28 is fixedly installed in the middle of one side of the top surface of the fixing frame 21, and a second sensor 271 is fixedly installed on the bottom surface of the positioning frame 28. The second monitoring probe 27 and the second sensor 271 cooperate with each other;
[0023] By adopting the above technical solution, when the thickness of the coil passing through the bottom of the surface of the winding roller 22 exceeds the minimum thickness of the coil, under the action of the reset spring 231 and the monitoring roller 251 installed in the two fixed cylinders 23, the two telescopic rods 24 control the lifting frame 25 to rise, and when the lifting frame 25 rises, the second monitoring probe 27 is controlled to rise. When the second monitoring probe 27 contacts the second sensor 271, it means that the thickness of the produced coil is thin and does not meet the thickness production requirements of the coil. The coil that does not meet the thickness is processed, and the monitoring of the minimum thickness of the coil is completed through the cooperation of the second sensor 271 and the second monitoring probe 27 (there is a distance between the second monitoring probe 27 and the second sensor 271 in the initial state, and the distance between them is the error range between the specified thickness of the coil and the minimum thickness).
[0024] The top surface of the fixed seat 1 is symmetrically provided with auxiliary frames 3 on both sides of the fixed frame 21, and auxiliary rollers 31 are rotatably provided in the two auxiliary frames 3, and the number of the auxiliary rollers 31 is two;
[0025] By adopting the above technical solution, two auxiliary frames 3 are respectively installed on both sides of the fixed frame 21, and the installation of an auxiliary roller 31 is completed through the two auxiliary frames 3 on the adjacent side. The two auxiliary rollers 31 are respectively installed on both sides of the monitoring device body 2 through the auxiliary frames 3. The coil to be monitored passes through the upper surface of the auxiliary roller 31 on the left, passes through the bottom of the surface of the winding roller 22, and finally passes through the upper surface of the auxiliary roller 31 on the right, so that the monitoring device body 2 can monitor the thickness of the coil.
[0026] Guide buckles 29 are fixedly installed on both sides of the lifting frame 25, and guide rods 291 are fixedly installed on one side of the two fixing cylinders 23 on the inner bottom surface of the fixing frame 21, and the two guide buckles 29 are respectively slidably sleeved on the surfaces of the two guide rods 291;
[0027] By adopting the above technical solution, the stability of the lifting frame 25 during lifting and lowering is increased through the cooperation of the two guide buckles 29 and the two guide rods 291 .
[0028] Both ends of the surface of the winding roller 22 are sleeved with bearings 221, and the two bearings 221 are fixedly installed in the two sides of the fixing frame 21 respectively;
[0029] By adopting the above technical solution, the winding roller 22 is installed by two bearings 221 , and the winding roller 22 is assisted to rotate, thereby increasing the stability of the winding roller 22 when rotating.
[0030] Limiting plates 222 are symmetrically installed on both sides of the surface of the winding roller 22, and the limiting plates 222 and the winding roller 22 cooperate with each other;
[0031] By adopting the above technical solution, the coil passing through the surface of the winding roller 22 is limited by two limiting plates 222 installed on both sides of the surface of the winding roller 22.
[0032] Positioning bars 11 are fixedly installed on both sides of the fixing seat 1, and positioning holes 111 are opened in the two positioning bars 11;
[0033] By adopting the above technical solution, the number of positioning strips 11 is two, and the device is installed in a designated area and fixed by means of three positioning holes 111 respectively provided in the two positioning strips 11 in combination with bolts, thereby completing the thickness monitoring work during the production of waterproof membranes.
[0034] Working principle: When the thickness of the produced coil needs to be monitored, the coil to be monitored passes through the upper surface of the auxiliary roller 31 on the left, passes through the bottom of the surface of the winding roller 22, and finally passes through the upper surface of the auxiliary roller 31 on the right, so that the monitoring device body 2 can monitor the thickness of the coil. In the initial state, the surface of the monitoring roller 251 and the surface of the coil of the composite thickness of the winding roller 22 are in a state of contact;
[0035] When the thickness of the coil passing through the bottom of the winding roller 22 exceeds the maximum thickness of the coil, under the action of the reset spring 231 and the monitoring roller 251 installed in the two fixed cylinders 23, the two telescopic rods 24 control the lifting frame 25 to descend, and when the lifting frame 25 descends, the first monitoring probe 26 is controlled to descend. When the first monitoring probe 26 contacts the first sensor 261, it indicates that the thickness of the produced coil is too thick and does not meet the thickness production requirements of the coil. The coil that does not meet the thickness is processed, and the maximum thickness of the coil is monitored through the cooperation of the first sensor 261 and the first monitoring probe 26.
[0036] When the thickness of the coil passing through the bottom of the surface of the winding roller 22 exceeds the minimum thickness of the coil, under the action of the reset spring 231 and the monitoring roller 251 installed in the two fixed cylinders 23, the two telescopic rods 24 control the lifting frame 25 to rise, and when the lifting frame 25 rises, it controls the second monitoring probe 27 to rise. When the second monitoring probe 27 contacts the second sensor 271, it means that the thickness of the produced coil is thin and does not meet the thickness production requirements of the coil. The coil that does not meet the thickness is processed, and the monitoring of the minimum thickness of the coil is completed through the cooperation of the second sensor 271 and the second monitoring probe 27.
[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A waterproofing coiled material production device with a thickness monitoring device, comprising a fixing seat (1), characterized in that: A monitoring device body (2) is fixedly mounted in the middle of the top surface of the fixing seat (1), and the monitoring device body (2) comprises a fixing frame (21), a winding roller (22) is rotatably mounted in the top of the fixing frame (21), and a fixing cylinder (23) is symmetrically mounted in the middle of the bottom surface of the fixing frame (21), and there are two fixing cylinders (23), each of which is provided with a telescopic rod (24), and each of which is fixedly mounted with a reset spring (231), and a limiting ring (241) is fixedly mounted at the bottom end of each of the telescopic rods (24), and the limiting ring (241) is slidably mounted in the fixing cylinder (23), and the bottom end of the limiting ring (241) is fixedly connected to the top end of the reset spring (231); A lifting frame (25) is fixedly installed at the top ends of the two telescopic rods (24); a monitoring roller (251) is rotatably installed inside the lifting frame (25); a first monitoring probe (26) is fixedly installed in the middle of the bottom surface of the lifting frame (25); a first sensor (261) is installed on the top surface of the lifting frame (25) at the bottom of the first monitoring probe (26); and the first monitoring probe (26) and the first sensor (261) cooperate with each other.
2. The waterproofing coiled material production equipment with a thickness monitoring device according to claim 1, characterized in that: A second monitoring probe (27) is fixedly installed in the middle of the inner bottom surface of the lifting frame (25), a positioning frame (28) is fixedly installed in the middle of one side of the top surface of the fixing frame (21), a second sensor (271) is fixedly installed on the bottom surface of the positioning frame (28), and the second monitoring probe (27) and the second sensor (271) cooperate with each other.
3. The waterproofing coiled material production equipment with a thickness monitoring device according to claim 1, characterized in that: Auxiliary frames (3) are symmetrically installed on both sides of the top surface of the fixed seat (1) and the fixed frame (21). Auxiliary rollers (31) are rotatably installed in the two auxiliary frames (3), and the number of the auxiliary rollers (31) is two.
4. The waterproofing coiled material production equipment with a thickness monitoring device according to claim 1, characterized in that: Guide buckles (29) are fixedly installed on both sides of the lifting frame (25), and guide rods (291) are fixedly installed on one side of the inner bottom surface of the fixing frame (21) located on the two fixing cylinders (23), and the two guide buckles (29) are respectively slidably sleeved on the surfaces of the two guide rods (291).
5. The waterproof coiled material production equipment with a thickness monitoring device according to claim 1, characterized in that: Both ends of the surface of the winding roller (22) are sleeved with bearings (221), and the two bearings (221) are respectively fixedly mounted on the two sides of the fixing frame (21).
6. The waterproofing coiled material production equipment with a thickness monitoring device according to claim 2, characterized in that: Limiting plates (222) are symmetrically mounted on both sides of the surface of the winding roller (22), and the limiting plates (222) cooperate with the winding roller (22).
7. The waterproofing coiled material production equipment with a thickness monitoring device according to claim 1, characterized in that: Positioning strips (11) are fixedly mounted on both sides of the fixing seat (1), and positioning holes (111) are provided in the two positioning strips (11).