Automatic rolling device for production of retard-bonded prestressed stranded steel rope
By designing an automatic coiling device including a base, coiling mechanism and rope splitting mechanism, the problem of large stacking and friction during the coiling of steel hinges is solved, and the coiling of steel hinges of different sizes is achieved, improving the coiling of steel hinges of different sizes. Work efficiency and simplify the disassembly of the reel.
Patent Information
- Application Number
- CN202421405702.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing automatic coiling device is prone to stacking steel hinges during coiling, resulting in low working efficiency and high friction, unable to adapt to steel hinges of different sizes, low practicality, and inconvenient reel disassembly.
An automatic coiling device including a base, a coiling mechanism and a rope splitting mechanism is designed. The rope division mechanism realizes limiting and pulling of the steel hinge rope through components such as sliders, connecting frames, pulleys and threaded rods. The coiling mechanism realizes the coiling of the steel hinge rope through components such as motors, transmission rods and reels.
It effectively avoids the accumulation of steel hinge ropes, reduces the friction of rolling, adapts to different sizes of steel hinge ropes, improves work efficiency, and makes the disassembly of the reel more convenient.
Smart Images

Figure CN222512690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel hinge rope production, in particular to an automatic coiling device for producing slow-bonding prestressed steel hinge ropes. Background Art
[0002] Steel rope is an industrial rope made of many steel wires twisted together. It is widely used in various industries, mining and transportation.
[0003] The existing Chinese patent (publication number: CN214243217U) discloses an automatic winding device for the production of slow-bonding prestressed steel hinge ropes, which relates to the field of steel hinge rope processing. In view of the problem that the ropes are easily accumulated during the winding process of the traditional automatic winding device, which reduces the overall work efficiency, the following scheme is proposed, including multiple support legs, the top of the support legs is fixedly connected to a bottom plate, the top of the bottom plate is fixedly connected to a box body, the top of the box body is fixedly connected to a hydraulic cylinder, the output shaft of the hydraulic cylinder is fixedly connected to a heating device body, the bottom of the heating device body is fixedly connected to a high-temperature nozzle, and the front and back walls of the box body are provided with power chambers. Although the above patent solves the problem that the ropes are easily accumulated during the winding process of the steel hinge rope, the friction force of the steel hinge rope passing through the limiting hole and then winding in the above patent is large, which affects the winding work efficiency, cannot adapt to steel hinge ropes of different sizes, and has low practicality, and is not convenient for quickly disassembling the reel for winding the steel hinge rope. Utility Model Content
[0004] To this end, the utility model provides an automatic winding device for the production of slow-bonding prestressed steel hinge ropes to solve the problems of large friction during winding, affecting the winding work efficiency, being unable to adapt to steel hinge ropes of different sizes, having low practicality, and being inconvenient to quickly disassemble the reel for winding the steel hinge rope.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic coiling device for the production of slow-bonding prestressed steel hinge ropes, comprising a base, a coiling mechanism and a rope splitting mechanism are provided on the top of the base;
[0006] The rope-dividing mechanism includes a slider, which is arranged on one side of the base, a connecting frame is fixedly provided on the top of the slider, two first pulleys are connected to the inside of the connecting frame through bearings, a bottom groove is opened inside the connecting frame, two fixing frames are provided inside the bottom groove, one side of the two fixing frames is connected to the second pulley through bearings, a second knob is provided on one side of the connecting frame, a second threaded rod is fixedly connected to one side of the second knob, the second threaded rod passes through the two fixing frames and is connected to the fixing frames through threads, the external spiral threads of the second threaded rod have opposite rotation directions, the second threaded rod passes through the connecting frame and is connected to the connection point of the connecting frame through bearings.
[0007] Preferably, a mounting plate is fixedly provided on one side of the base, a second motor is fixedly provided on one side of the mounting plate, a screw rod is fixedly connected to the output end of the second motor, the screw rod passes through the slider and is threadedly connected to the slider, one side of the screw rod is connected to a support plate through a bearing, the support plate is fixedly connected to the base, a limiting rod is fixedly connected between the mounting plate and the support plate, the limiting rod passes through the slider and is slidably connected to the slider.
[0008] Preferably, the winding mechanism includes a first motor, the first motor is fixedly arranged on one side of the base, the output end of the first motor is fixedly connected to a connecting disk, a transmission rod is fixedly arranged on one side of the connecting disk, a winding disk is arranged on the outside of the transmission rod, and a limiting assembly is arranged on one side of the transmission rod.
[0009] Preferably, a plurality of limiting posts are fixedly connected to one side of the connection disk, a plurality of limiting holes are opened on one side of the reel, and the limiting posts are plugged into the limiting holes.
[0010] Preferably, the limit assembly includes a slide groove, which is opened on one side of the transmission rod, a threaded block is provided inside the transmission rod, a plurality of tooth plates are fixedly connected to the outside of the threaded block, a plurality of connecting shafts are connected to the inside of the slide groove through bearings, a plurality of connecting shafts are fixedly sleeved with gears on the outside, the tooth plates are meshed with the gears, a plurality of connecting shafts are fixedly provided with a stop plate on one side, the stop plate is in contact with the reel, a first threaded rod is connected to the inside of the slide groove through a bearing, the first threaded rod penetrates the threaded block and is threadedly connected to the threaded block, and a first knob is fixedly connected to one end of the first threaded rod.
[0011] Preferably, the threaded block slides inside the sliding groove.
[0012] Preferably, the fixing frame slides inside the bottom groove.
[0013] Preferably, one side of the base is connected to two supporting rollers via bearings, one side of the two supporting rollers is connected to a fixing plate via bearings, and the fixing plate is fixedly connected to the base.
[0014] Preferably, the support roller is in contact with the reel.
[0015] The utility model embodiment has the following advantages:
[0016] The steel hinge rope is passed through the connecting frame, the second threaded rod drives the two fixing frames to move, the fixing frame drives the second pulley to move, so that the two second pulleys limit the steel hinge rope, and the reel rolls the steel hinge rope. At the same time, the second motor controls the screw rod to rotate, the screw rod drives the slider to move, the slider drives the connecting frame to move, the first pulley and the second pulley inside the connecting frame limit the steel hinge rope and pull the steel hinge rope to move, so that the steel hinge rope is prevented from being accumulated when being rolled, and the friction of rolling is reduced. It can adapt to steel hinge ropes of different sizes and has high practicality.
[0017] The reel is placed on the outside of the transmission rod and the limiting post on one side of the connecting disk is inserted into the limiting hole to limit the reel. The movement of the toothed plate is controlled, the toothed plate drives the gear to rotate, the gear drives the connecting shaft to rotate, and the connecting shaft drives the abutment plate to rotate, so that the abutment plate holds the reel to prevent the reel from detaching. The two support rollers support the reel, which facilitates the winding work, improves the work efficiency, makes the winding work more stable, and facilitates the quick disassembly of the reel for winding the steel hinge rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0019] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0020] Figure 1 The overall structural diagram provided by the utility model;
[0021] Figure 2 A three-dimensional diagram of the reel provided by the utility model;
[0022] Figure 3 A three-dimensional diagram of the transmission rod provided by the utility model;
[0023] Figure 4 A three-dimensional diagram of the abutment plate provided by the utility model;
[0024] Figure 5 A three-dimensional diagram of the connecting frame provided by the utility model;
[0025] Figure 6 This is a cross-sectional view of the connecting frame provided by the utility model.
[0026] In the figure: 1. base; 2. support roller; 3. fixed plate; 4. mounting plate; 5. first motor; 6. second motor; 7. reel; 8. screw rod; 9. limit rod; 10. support plate; 11. slider; 12. connecting frame; 13. transmission rod; 14. limit hole; 15. connecting plate; 16. first knob; 17. slide groove; 18. abutment plate; 19. limit column; 20. first threaded rod; 21. threaded block; 22. tooth plate; 23. connecting shaft; 24. gear; 25. second knob; 26. second threaded rod; 27. first pulley; 28. second pulley; 29. bottom groove; 30. fixed frame. DETAILED DESCRIPTION
[0027] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Refer to the attached Figure 1 -Attached Figure 6 The utility model provides an automatic winding device for slow-bonding prestressed steel hinge rope production, comprising a base 1, wherein a winding mechanism and a rope splitting mechanism are arranged on the top of the base 1;
[0029] The rope-dividing mechanism includes a slider 11, which is arranged on one side of the base 1. A connecting frame 12 is fixedly provided on the top of the slider 11. Two first pulleys 27 are connected to the connecting frame 12 through bearings. A bottom groove 29 is provided inside the connecting frame 12. Two fixing frames 30 are provided inside the bottom groove 29. One side of the two fixing frames 30 is connected to a second pulley 28 through a bearing. A second knob 25 is provided on one side of the connecting frame 12. One side of the second knob 25 is fixedly connected to a second threaded rod 26. The second threaded rod 26 passes through the two fixing frames 30 and is connected to the fixing frames 30 through threads. The second threaded rod 26 has an external thread The screw threads are rotated in opposite directions, the second threaded rod 26 penetrates the connecting frame 12 and is connected to the connecting frame 12 through a bearing, a mounting plate 4 is fixedly provided on one side of the base 1, a second motor 6 is fixedly provided on one side of the mounting plate 4, a screw rod 8 is fixedly connected to the output end of the second motor 6, the screw rod 8 penetrates the slider 11 and is threadedly connected to the slider 11, one side of the screw rod 8 is connected to a support plate 10 through a bearing, the support plate 10 is fixedly connected to the base 1, a limiting rod 9 is fixedly connected between the mounting plate 4 and the support plate 10, the limiting rod 9 penetrates the slider 11 and is slidably connected to the slider 11, and the fixing frame 30 slides inside the bottom groove 29;
[0030] In this embodiment, the steel hinge rope is passed through the connecting frame 12, and the distance between the second pulleys 28 on both sides is adjusted according to the size of the steel hinge rope. By rotating the second knob 25, the second knob 25 drives the second threaded rod 26 to rotate, and the second threaded rod 26 drives the two fixing frames 30 to move, and the fixing frames 30 drives the second pulleys 28 to move, so that the two second pulleys 28 limit the steel hinge rope, and start the second motor 6. The second motor 6 controls the screw rod 8 to rotate, the screw rod 8 drives the slider 11 to move, and the slider 11 drives the connecting frame 12 to move. The first pulley 27 and the second pulley 28 inside the connecting frame 12 limit the steel hinge rope and pull the steel hinge rope to move, so that the steel hinge rope is prevented from accumulating when it is rolled.
[0031] Among them, in order to achieve the purpose of winding, the present device is implemented by the following technical scheme: the winding mechanism includes a first motor 5, the first motor 5 is fixedly arranged on one side of the base 1, the output end of the first motor 5 is fixedly connected to a connecting disk 15, one side of the connecting disk 15 is fixedly provided with a transmission rod 13, the outer sleeve of the transmission rod 13 is provided with a reel 7, one side of the transmission rod 13 is provided with a limiting component, one side of the connecting disk 15 is fixedly connected with a plurality of limiting columns 19, one side of the reel 7 is provided with a plurality of limiting holes 14, the limiting columns 19 are plugged into the limiting holes 14, the limiting component includes a slide groove 17, the slide groove 17 is provided on one side of the transmission rod 13, a threaded block 21 is provided inside the transmission rod 13, a plurality of toothed plates 22 are fixedly connected to the outside of the threaded block 21, a plurality of connecting shafts 23 are connected to the inside of the slide groove 17 through bearings, a plurality of connecting shafts 23 are fixedly sleeved with gears 24 on the outside, the toothed plates 22 are meshed with the gears 24, and a plurality of connecting shafts 23 are fixedly provided on one side The push plate 18 is in contact with the reel 7. The inside of the slide groove 17 is connected with a first threaded rod 20 through a bearing. The first threaded rod 20 passes through a threaded block 21 and is threadedly connected to the threaded block 21. One end of the first threaded rod 20 is fixedly connected with a first knob 16. The threaded block 21 slides inside the slide groove 17, and the reel 7 is sleeved on the outside of the transmission rod 13. The limiting column 19 on one side of the connecting disk 15 is inserted into the limiting hole 14 to limit the reel 7, and then the first knob 16 is turned. 6. The first knob 16 drives the first threaded rod 20 to rotate, the first threaded rod 20 drives the threaded block 21 to move, the threaded block 21 drives the toothed plate 22 to move, the toothed plate 22 drives the gear 24 to rotate, the gear 24 drives the connecting shaft 23 to rotate, the connecting shaft 23 drives the abutment plate 18 to rotate, so that the abutment plate 18 abuts the reel 7 to prevent the reel 7 from detaching, the first motor 5 is started, the first motor 5 drives the connecting disk 15 to rotate, the connecting disk 15 drives the transmission rod 13 and the reel 7 to rotate, and the reel 7 reels the steel hinge rope;
[0032] Among them, in order to achieve the purpose of support, the present device is implemented by the following technical scheme: one side of the base 1 is connected to two support rollers 2 through bearings, one side of the two support rollers 2 is connected to a fixed plate 3 through bearings, the fixed plate 3 is fixedly connected to the base 1, the support rollers 2 are in contact with the reel 7, and the two support rollers 2 support the reel 7.
[0033] The use process of the utility model is as follows: when using the utility model, the reel 7 is sleeved on the outside of the transmission rod 13, the limiting column 19 on one side of the connecting disk 15 is inserted into the limiting hole 14 to limit the reel 7, and then the first knob 16 is rotated, the first knob 16 drives the first threaded rod 20 to rotate, the first threaded rod 20 drives the threaded block 21 to move, the threaded block 21 drives the toothed plate 22 to move, the toothed plate 22 drives the gear 24 to rotate, the gear 24 drives the connecting shaft 23 to rotate, the connecting shaft 23 drives the abutment plate 18 to rotate, so that the abutment plate 18 abuts the reel 7 to prevent the reel 7 from detaching, the two supporting rollers 2 support the reel 7, and then the steel hinge rope is passed through the connecting frame 12 and fixed on the reel 7, and the second slide on both sides is adjusted according to the size of the steel hinge rope. The distance between the wheels 28 is controlled by rotating the second knob 25, the second knob 25 drives the second threaded rod 26 to rotate, the second threaded rod 26 drives the two fixing frames 30 to move, the fixing frame 30 drives the second pulley 28 to move, so that the two second pulleys 28 limit the steel hinge rope, start the first motor 5, the first motor 5 drives the connecting disk 15 to rotate, the connecting disk 15 drives the transmission rod 13 and the reel 7 to rotate, the reel 7 reels the steel hinge rope, and at the same time start the second motor 6, the second motor 6 controls the screw rod 8 to rotate, the screw rod 8 drives the slider 11 to move, the slider 11 drives the connecting frame 12 to move, the first pulley 27 and the second pulley 28 inside the connecting frame 12 limit the steel hinge rope and pull the steel hinge rope to move, so as to avoid the accumulation of the steel hinge rope when the steel hinge rope is rolled.
[0034] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. An automatic winding device for producing slow-bonding prestressed steel hinge ropes, comprising a base (1), characterized in that: The top of the base (1) is provided with a winding mechanism and a rope separating mechanism; The rope splitting mechanism comprises a slider (11), the slider (11) being arranged on one side of the base (1), a connecting frame (12) being fixedly arranged on the top of the slider (11), two first pulleys (27) being connected inside the connecting frame (12) via bearings, a bottom groove (29) being arranged inside the connecting frame (12), two fixing frames (30) being arranged inside the bottom groove (29), one side of the two fixing frames (30) being connected to a second pulley (28) via bearings, a second knob (25) being arranged on one side of the connecting frame (12), one side of the second knob (25) being fixedly connected to a second threaded rod (26), the second threaded rod (26) passing through the two fixing frames (30) and being connected to the fixing frames (30) via threads, the external spiral threads of the second threaded rod (26) being rotated in opposite directions, the second threaded rod (26) passing through the connecting frame (12) and being connected to the connecting frame (12) at a connection point via bearings.
2. The automatic coiling device for producing slow-bonding prestressed steel hinge rope according to claim 1 is characterized by: A mounting plate (4) is fixedly provided on one side of the base (1), a second motor (6) is fixedly provided on one side of the mounting plate (4), a screw rod (8) is fixedly connected to the output end of the second motor (6), the screw rod (8) passes through the slider (11) and is connected to the slider (11) via a thread, one side of the screw rod (8) is connected to a support plate (10) via a bearing, the support plate (10) is fixedly connected to the base (1), a limit rod (9) is fixedly connected between the mounting plate (4) and the support plate (10), the limit rod (9) passes through the slider (11) and is slidably connected to the slider (11).
3. The automatic coiling device for producing slow-bonding prestressed steel hinge rope according to claim 1 is characterized by: The winding mechanism comprises a first motor (5), the first motor (5) being fixedly arranged on one side of the base (1), the output end of the first motor (5) being fixedly connected to a connecting disk (15), a transmission rod (13) being fixedly arranged on one side of the connecting disk (15), a winding disk (7) being sleeved on the outside of the transmission rod (13), and a limiting assembly being arranged on one side of the transmission rod (13).
4. The automatic coiling device for producing slow-bonding prestressed steel hinge rope according to claim 3 is characterized by: A plurality of limiting posts (19) are fixedly connected to one side of the connection disk (15), a plurality of limiting holes (14) are opened on one side of the reel (7), and the limiting posts (19) are plugged into the limiting holes (14).
5. The automatic coiling device for producing slow-bonding prestressed steel hinge rope according to claim 3 is characterized by: The limit assembly comprises a slide groove (17), wherein the slide groove (17) is opened on one side of the transmission rod (13), a threaded block (21) is provided inside the transmission rod (13), a plurality of toothed plates (22) are fixedly connected to the outside of the threaded block (21), a plurality of connecting shafts (23) are connected inside the slide groove (17) via bearings, a plurality of connecting shafts (23) are fixedly sleeved with gears (24) on the outside, the toothed plates (22) are meshed with the gears (24), a plurality of connecting shafts (23) are fixedly provided with abutment plates (18) on one side, the abutment plates (18) are in contact with the reel (7), a first threaded rod (20) is connected inside the slide groove (17) via bearings, the first threaded rod (20) passes through the threaded block (21) and is threadedly connected to the threaded block (21), and a first knob (16) is fixedly connected to one end of the first threaded rod (20).
6. The automatic coiling device for producing slow-bonding prestressed steel hinge rope according to claim 5, characterized in that: The threaded block (21) slides inside the slide groove (17).
7. The automatic coiling device for producing slow-bonding prestressed steel hinge rope according to claim 1 is characterized by: The fixing frame (30) slides inside the bottom groove (29).
8. The automatic coiling device for producing slow-bonding prestressed steel hinge rope according to claim 1 is characterized by: One side of the base (1) is connected to two support rollers (2) via a bearing, and one side of the two support rollers (2) is connected to a fixing plate (3) via a bearing, and the fixing plate (3) is fixedly connected to the base (1).
9. The automatic coiling device for producing slow-bonding prestressed steel hinge rope according to claim 8, characterized in that: The support roller (2) is in contact with the reel (7).
Citation Information
Patent Citations
Automatic rolling device for production of retard-bonded prestressed stranded steel rope
CN214243217U