Hydrolysis intensified anaerobic device
By designing a rotatable rotary pipe and aeration system in the hydrolysis device, the problem of insufficient hydrolysis caused by raw material precipitation is solved, and uniform mixing and efficient hydrolysis of raw materials are achieved.
Patent Information
- Application Number
- CN202421017554.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-11
AI Technical Summary
In the existing hydrolysis devices, raw materials are prone to precipitation at the bottom of the tank due to gravity, resulting in insufficient hydrolysis.
A hydrolysis-enhancing anaerobic device is designed, and the tank is equipped with an upward and lower axial and rotatable rotary pipe. A vent hole and an aeration cylinder are provided on the lower side of the rotary pipe. A stirring blade is provided on the rotary pipe, and the rotary pipe is rotated by the rotary pipe. It can be used to stir and aeration of raw materials to prevent precipitation.
It effectively prevents the precipitation of solid matter such as sludge in the raw materials, realizes full mixing and hydrolysis of the raw materials, and improves the efficiency of the hydrolysis reaction.
Smart Images

Figure CN222512860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biogas fermentation, in particular to a hydrolysis enhanced anaerobic device. Background Art
[0002] Anaerobic hydrolysis and acidification is a treatment process for raw materials during biogas fermentation. During anaerobic fermentation, the raw materials will go through the following four stages: hydrolysis stage, acidification stage, acetic acid production stage, and methanogenesis stage. During hydrolysis and acidification, the high molecular or cyclic organic matter in the wastewater is broken or opened under the action of extracellular enzymes, and converted into small molecular organic matter that can pass through the cell membrane and be transferred into the cell. In the acidification stage, the small molecular organic matter that enters the cell is further converted into simpler compounds (organic acids, alcohols, lactic acid, etc.) and secreted outside the cell, thereby facilitating the reaction.
[0003] Most of the existing hydrolysis devices are hydrolysis acidification tanks. When in use, the raw materials are injected into the tank body and hydrolyzed. The hydrolysis acidification tank is equipped with a stirring device to stir the raw materials in the tank so that the hydrolyzing microorganisms and the raw materials can fully contact and react. However, the stirring device can only stir the surroundings of the tank body. Some solids and mud with larger gravity will settle at the bottom of the tank, resulting in insufficient hydrolysis. Utility Model Content
[0004] In view of the above situation, in order to make up for the deficiencies of the prior art, the purpose of the utility model is to provide a hydrolysis enhanced anaerobic device, which effectively solves the problem that materials in the existing hydrolysis tank are easy to sink to the bottom.
[0005] The technical solution is that the utility model includes a tank body with upper and lower axial directions, a rotating tube with upper and lower axial directions and capable of rotation is arranged in the tank body, a plurality of ventilation holes evenly distributed along its circumferential direction are opened on the lower side of the rotating tube, an aeration cylinder with an opening facing inward is arranged in the ventilation hole, a plurality of aeration holes are opened on the upper end of the aeration cylinder, a plurality of stirring blades are arranged on the rotating tube, an air supply pipe inserted into the rotating tube is arranged on the upper end of the tank body, and the air supply pipe is coaxially rotatably connected with the rotating tube.
[0006] Compared with the prior art, the utility model has the following beneficial effects: the raw materials in the feed pool can be hydrolyzed and acidified, so that the small molecular organic matter entering the cells is further converted into simpler compounds (organic acids, alcohols, lactic acid, etc.) and secreted outside the cells, thereby enhancing the effect of anaerobic fermentation; at the same time, the raw materials in the tank body can be stirred and aerated to mix the raw materials evenly, thereby preventing solid matter such as mud in the raw materials from settling to the bottom of the tank body and causing insufficient hydrolysis. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 It is the main axonometric drawing of the utility model.
[0008] Figure 2It is a full-section left-view axonometric drawing of the utility model.
[0009] Figure 3 It is a full-section main axonometric drawing of the utility model.
[0010] Figure 4 It is a full-section top view axonometric drawing of the utility model.
[0011] Reference numerals:
[0012] 1. Tank body; 2. Rotating pipe; 3. Aeration cylinder; 4. Aeration hole; 5. Stirring blade; 6. Air pipe; 7. Transmission gear; 8. Rotating shaft; 9. Driving gear; 10. Motor; 11. Air pump; 12. Test meter; 13. Discharge pipe; 14. Feed pipe. DETAILED DESCRIPTION
[0013] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model. Therefore, the utility model is not limited to the basic implementation disclosed below.
[0014] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0015] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0016] Depend on Figures 1 to 4 A tank body 1 is provided, which includes an upper and lower axial tank body 1, a rotating tube 2 is provided in the tank body 1, a plurality of ventilation holes evenly distributed along its circumferential direction are provided on the lower side of the rotating tube 2, an aeration cylinder 3 with an opening facing inward is provided in the ventilation hole, a plurality of aeration holes 4 are provided on the upper end of the aeration cylinder 3, a plurality of stirring blades 5 are provided on the rotating tube 2, an air supply pipe 6 is provided on the upper end of the tank body 1 and is inserted into the rotating tube 2, and the air supply pipe 6 is coaxially rotatably connected with the rotating tube 2.
[0017] In order to rotate the rotating tube 2, the rotating tube 2 is coaxially connected to the tank body 1 for rotation. A transmission gear 7 located above the tank body 1 is coaxially provided on the rotating tube 2. A rotating shaft 8 located in front of the transmission gear 7 and axially extending in the upper and lower directions is rotatably connected to the upper end of the tank body 1. A driving gear 9 meshing with the transmission gear 7 is coaxially provided on the rotating shaft 8.
[0018] In order to drive the rotating shaft 8 to rotate, a motor 10 is provided at the upper end of the tank body 1 via an L-shaped fixing plate, and the output shaft of the motor 10 is coaxially fixedly connected with the rotating shaft 8 .
[0019] In order to facilitate the input of air, an air pump 11 is provided at the upper end of the tank body 1 and is located behind the rotating tube 2 . The air pump 11 is connected to the air supply pipe 6 .
[0020] In order to facilitate monitoring of the pH value and oxygen content in the tank body 1 , two detection meters 12 are provided at the front end of the tank body 1 .
[0021] In order to facilitate feeding and discharging, a discharging pipe 13 is provided at the upper end of the tank body 1, and a feeding pipe 14 is provided at the right end of the tank body 1.
[0022] When the utility model is used, the material is first transported into the tank body 1 through the feed pipe 14, and then the feed pipe 14 is closed, and then the corresponding strains are added, and at this time the motor 10 is turned on, the microorganisms react and hydrolyze with the raw materials in the tank body 1, the motor 10 drives the driving gear 9 to rotate, the driving gear 9 drives the rotating tube 2 to rotate through the transmission gear 7, and the rotating tube 2 drives the stirring blades 5 thereon and the aeration cylinder 3 at the lower end to rotate, so as to achieve stirring of the raw materials in the tank body 1, so that the strains and the raw materials are fully mixed, and at the same time, the organic matter in the raw materials is evenly distributed, and the hydrolysis is accelerated;
[0023] When the motor 10 drives the rotating tube 2 to rotate through the transmission gear 7, the air pump 11 is turned on. The air pump 11 inputs gas into the rotating tube 2 through the gas pipe 6, and inputs gas into the multiple aeration cylinders 3 through the air holes at the lower end of the rotating tube 2. The gas in the aeration cylinders 3 flows out through the aeration holes 4, generating an aeration effect between the raw materials in the tank body 1, and causing convection of the raw materials to prevent heavy solids such as mud and dirt in the raw materials from settling to the bottom of the tank body 1. Aeration makes the raw materials in the tank body 1 evenly mixed. Combined with the stirring effect of the stirring blades 5, the raw materials can be fully mixed, while preventing the precipitation of solids such as mud and dirt, accelerating the hydrolysis reaction, and improving efficiency.
[0024] When the raw materials in the tank body 1 are hydrolyzed, the operator can observe the data inside the tank body 1 through the detection meter 12 set on the outside, and can accurately understand the oxygen content and pH value in the tank body 1, and can make corresponding adjustments and operations based on these data. When the hydrolysis is completed, the discharge pipe 13 is opened to input the hydrolyzed and acidified raw materials into the anaerobic fermentation tank for fermentation.
[0025] Compared with the prior art, the utility model has the following beneficial effects: the tank body, stirring blades, aeration cylinder, aeration holes, etc. are provided, which can realize the hydrolysis and acidification of the raw materials in the feed tank, so that the small molecular organic matter entering the cells is further converted into simpler compounds (organic acids, alcohols, lactic acid, etc.) and secreted outside the cells, thereby enhancing the effect of anaerobic fermentation; at the same time, the raw materials in the tank body can be stirred and aerated to mix the raw materials evenly, thereby preventing solid matter such as mud in the raw materials from settling to the bottom of the tank body and causing insufficient hydrolysis; the utility model has a simple structure, novel conception, convenient use, and strong practicality.
[0026] It should be pointed out that, according to the needs of implementation, the various components described in the embodiments of the present utility model can be split into more components, or two or more components or parts of components can be combined into new components to achieve the purpose of the embodiments of the present utility model.
[0027] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A hydrolysis enhanced anaerobic device, comprising a tank body (1) with upper and lower axial directions, characterized in that: A rotating tube (2) is provided in the tank body (1) and is axially rotatable. A plurality of ventilation holes are evenly distributed along the circumference of the rotating tube (2) are provided on the lower side. An aeration cylinder (3) with an opening facing inward is provided in the ventilation hole. A plurality of aeration holes (4) are provided at the upper end of the aeration cylinder (3). A plurality of stirring blades (5) are provided on the rotating tube (2). An air supply pipe (6) inserted into the rotating tube (2) is provided at the upper end of the tank body (1). The air supply pipe (6) is coaxially rotatably connected to the rotating tube (2).
2. The hydrolysis enhanced anaerobic device according to claim 1, characterized in that: The rotating tube (2) is coaxially connected to the tank body (1), a transmission gear (7) located above the tank body (1) is coaxially provided on the rotating tube (2), a rotating shaft (8) located in front of the transmission gear (7) and axially arranged in the up-down direction is rotatably connected to the upper end of the tank body (1), and a driving gear (9) meshing with the transmission gear (7) is coaxially provided on the rotating shaft (8).
3. The hydrolysis enhanced anaerobic device according to claim 1, characterized in that: The upper end of the tank body (1) is provided with a motor (10) via an L-shaped fixing plate, and the output shaft of the motor (10) is coaxially fixedly connected to the rotating shaft (8).
4. The hydrolysis enhanced anaerobic device according to claim 1, characterized in that: The upper end of the tank body (1) is provided with an air pump (11) located behind the rotating tube (2), and the air pump (11) is connected to the air delivery pipe (6).
5. The hydrolysis enhanced anaerobic device according to claim 1, characterized in that: Two detection gauges (12) are provided at the front end of the tank body (1).
6. The hydrolysis enhanced anaerobic device according to claim 1, characterized in that: The upper end of the tank body (1) is provided with a discharge pipe (13), and the right end of the tank body (1) is provided with a feed pipe (14).
Citation Information
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