Cotton guide device of carding machine
By introducing guide components and splitting components into the carding cotton guide device, the problem of lack of guidance and manual segmentation of cotton fibers by the carding machine is solved, the work efficiency and carding quality are improved, and labor intensity is reduced.
Patent Information
- Application Number
- CN202421323776.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The cotton guide device of the existing card machine lacks guidance when the cotton fiber carding, resulting in the shift of the cotton fiber affecting the working quality. The cotton fiber carding needs to be manually divided after the cotton fiber is carded, which increases the labor intensity.
A cotton guide device including a guide assembly and a split assembly is designed. The guide assembly guides the cotton fibers through the first guide wheel, the second guide wheel and the third guide wheel to ensure that they maintain the correct orientation during the carding process. The partition assembly uses a threaded rod and a splitter to automatically divide the cotton fibers after the carding cotton.
Through the guidance of the guide components, the working efficiency of the carding machine is improved, the cotton fiber offset is reduced, and the carding quality is improved. The use of segmented components reduces the need for manual segmentation and reduces the labor intensity of workers.
Smart Images
Figure CN222513007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton carding machines, in particular to a cotton guiding device of a cotton carding machine. Background Art
[0002] The working principle of the carding machine is to open, comb and remove impurities from the cotton (fiber) rolls sent from the previous process or the oil cotton (chemical fiber) layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. In the process, the broken seeds, impurities and short fibers left over from the cotton cleaning process are removed, and then cotton strips of a certain specification are integrated and then reeled up through a reeling device for use in the drawing process.
[0003] At present, the cotton guiding device of the carding machine does not guide the cotton fibers when combing them, so that the cotton fibers will deviate during the carding process, affecting the working quality of the carding machine, resulting in low working efficiency of the cotton guiding device. At the same time, the cotton fibers need to be manually split after the carding work is completed, resulting in high labor intensity for the operators.
[0004] In this regard, the utility model provides a cotton guiding device for a cotton carding machine to solve the problem. Utility Model Content
[0005] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0006] To this end, an object of the utility model is to provide a cotton guiding device of a cotton carding machine, comprising a base plate, one side of the base plate is fixedly connected to a cotton carding machine body, one side of the cotton carding machine body is fixedly connected to a control panel, one side of the base plate is fixedly connected to a collecting box, one side of the collecting box is fixedly connected to a guiding assembly, one side of the collecting box is fixedly connected to a collecting assembly, one side of the collecting box is fixedly connected to a dividing assembly, the guiding assembly comprises two first fixed plates, two second fixed plates and two third fixed plates, one side of the two first fixed plates are fixedly connected to one side of the cotton carding machine body, and the two first fixed plates are internally rotatably connected to a first guide wheel.
[0007] The technical effect achieved by adopting the above solution is: the cotton fibers produced from the carding machine body are guided by the first guide wheel.
[0008] Preferably, one side of the two second fixing plates and the two third fixing plates is fixedly connected to one side of the collecting box, and a second guide wheel is rotatably connected inside the two second fixing plates.
[0009] Preferably, any of the above schemes is that a round rod is fixedly connected to one side of the second guide wheel, and a first pulley is fixedly connected to the outside of the round rod.
[0010] Preferably, any of the above schemes is that the outside of the first pulley is rotatably connected to a second pulley via a belt, the inside of the second pulley is fixedly connected to a rotating rod, and one side of the rotating rod is fixedly connected to a third guide wheel.
[0011] Preferably, any of the above schemes is that the outside of the third guide wheel is rotatably connected to the inside of the two third fixed plates, the outside of the rotating rod is rotatably connected to a support plate, and one side of the support plate is fixedly connected to one side of the collection box.
[0012] Preferably, any of the above schemes is that a third pulley is fixedly connected to the outside of the rotating rod, and a fourth pulley is rotatably connected to the outside of the third pulley via a pulley.
[0013] Preferably, any of the above schemes comprises a connecting plate, one side of the connecting plate is fixedly connected to one side of the collecting box, one side of the connecting plate is fixedly connected to a first motor, and an output end of the first motor is fixedly connected to a rotating shaft.
[0014] The technical effect achieved by adopting the above solution is: the output end of the first motor drives the rotating shaft to rotate inside the collection box, so that the rotating shaft drives the fourth pulley to rotate.
[0015] Preferably, any of the above schemes is that the outside of the rotating shaft is rotatably connected to the inside of the collecting box, the outside of the rotating shaft is fixedly connected to the inside of the fourth pulley, and a winding roller is fixedly mounted on the outside of the rotating shaft.
[0016] Preferably, any of the above schemes comprises a second motor, one side of the second motor is fixedly connected to one side of the collecting box, an output end of the second motor is fixedly connected to a threaded rod, and the outside of the threaded rod is rotatably connected to the inside of the collecting box.
[0017] Preferably, any of the above schemes has two connecting blocks threadedly connected to the outer surface of the threaded rod, a dividing knife is fixedly connected to one side of the two connecting blocks, a limiting rod is fixedly connected to one side of the two connecting blocks, a limiting shell is slidably connected to the outside of the two limiting rods, and one side of the limiting shell is fixedly connected to one side of the collection box.
[0018] The technical effect achieved by adopting the above solution is: the stability of the connecting block during movement is improved by the cooperation between the outside of the limiting rod and the inside of the limiting shell.
[0019] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0020] A guiding component is provided, through which the cotton fibers can be guided when combing, thereby solving the problem that the cotton fibers are not guided when the cotton carding machine is combing, causing the cotton fibers to deviate during the combing process and affecting the working quality of the cotton carding machine, which is beneficial to improving the working efficiency of the cotton guiding device; a splitting component is also provided, through which the cotton fibers can be split after the cotton carding work is completed, thereby solving the problem that the cotton fibers need to be manually split after the cotton carding work is completed, which is beneficial to reducing the labor intensity of the operators.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0023] Figure 1 It is a schematic diagram of the structure according to the first viewing angle of an embodiment of the utility model;
[0024] Figure 2 It is a schematic diagram of the structure of the second viewing angle according to an embodiment of the utility model;
[0025] Figure 3 It is a schematic diagram of a first partial structure according to an embodiment of the utility model;
[0026] Figure 4 It is a schematic diagram of a second partial structure according to an embodiment of the utility model.
[0027] In the figure: 1-bottom plate, 101-collection box, 2-carding machine body, 201-control panel, 3-guide assembly, 301-first fixed plate, 302-second fixed plate, 303-third fixed plate, 304-first guide wheel, 305-second guide wheel, 306-round rod, 307-first pulley, 308-second pulley, 309-rotating rod, 310-third guide wheel, 311-support plate, 312-third pulley, 313-fourth pulley, 4-collection assembly, 401-connecting plate, 402-first motor, 403-rotating shaft, 404-winding roller, 5-splitting assembly, 501-second motor, 502-threaded rod, 503-connecting block, 504-splitting knife, 505-limiting rod, 506-limiting shell. DETAILED DESCRIPTION
[0028] Embodiment 1: Figures 1 to 4As shown, a cotton guiding device of a cotton carding machine comprises a base plate 1, and a cotton carding machine body 2 is fixedly connected to one side of the base plate 1. The cotton carding machine body 2 is a well-known technology, and those skilled in the art can and should be clear about its specific functions and structures. The present invention has not been improved, so it is not described here. A control panel 201 is fixedly connected to one side of the cotton carding machine body 2, a collecting box 101 is fixedly connected to one side of the base plate 1, a guiding assembly 3 is fixedly connected to one side of the collecting box 101, a collecting assembly 4 is fixedly connected to one side of the collecting box 101, and a dividing assembly 5 is fixedly connected to one side of the collecting box 101. The guiding assembly 3 comprises two first fixed plates 301, two second fixed plates 302 and two third fixed plates 303, one side of the two first fixed plates 301 are fixedly connected to one side of the cotton carding machine body 2, and a first guide wheel 304 is rotatably connected inside the two first fixed plates 301, and the cotton fibers produced from the cotton carding machine body 2 are guided by the first guide wheel 304, and at this time, the cotton fibers pass from under the first guide wheel 304.
[0029] One side of the two second fixed plates 302 and the two third fixed plates 303 are fixedly connected to one side of the collecting box 101, and the two second fixed plates 302 are internally rotatably connected to a second guide wheel 305. The cotton fibers pass from under the first guide wheel 304 to reach the second guide wheel 305, and at this time, the cotton fibers pass from above the second guide wheel 306.
[0030] A round rod 306 is fixedly connected to one side of the second guide wheel 305 , and a first belt pulley 307 is fixedly connected to the outside of the round rod 306 . The first belt pulley 307 rotates synchronously with the second belt pulley 308 via a belt.
[0031] The outside of the first pulley 307 is rotatably connected to a second pulley 308 via a belt, the inside of the second pulley 308 is fixedly connected to a rotating rod 309, and one side of the rotating rod 309 is fixedly connected to a third guide wheel 310. The cotton fiber passes from above the second guide wheel 305 to reach the third guide wheel 310. At this time, the cotton fiber passes from above the third guide wheel 310 to connect to the outside of the winding roller 404.
[0032] The outside of the third guide wheel 310 is rotatably connected to the inside of the two third fixing plates 303 , and the outside of the rotating rod 309 is rotatably connected to a supporting plate 311 , and one side of the supporting plate 311 is fixedly connected to one side of the collecting box 101 .
[0033] The outside of the rotating rod 309 is fixedly connected to a third pulley 312, and the outside of the third pulley 312 is rotatably connected to a fourth pulley 313 through a pulley. The third pulley 312 rotates synchronously with the fourth pulley 313 through a belt. When the cotton guiding device is working, the output end of the first motor 402 of the collecting assembly 4 drives the rotating shaft 403 to rotate, so that the fourth pulley 313 rotates with the rotating shaft 403, and then the fourth pulley 313 drives the third pulley 312 to rotate through the belt. At this time, the third pulley 312 drives the rotating rod 30 9 is rotated, so that the rotating rod 309 drives the second pulley 308 and the third guide wheel 310 to rotate, and then the second pulley 308 drives the first pulley 307 to rotate synchronously through the belt, and when the first pulley 307 rotates, it will drive the round rod 306 to rotate, so that the round rod 306 drives the second guide wheel 305 to rotate. In summary, when the cotton guiding device is working, the collecting component 4 works to drive the winding roller 404 and the third guide wheel 308 and the second guide wheel 305 to rotate, so that the cotton fibers are moved and collected on the outside of the winding roller 404.
[0034] The collecting assembly 4 includes a connecting plate 401, one side of the connecting plate 401 is fixedly connected to one side of the collecting box 101, one side of the connecting plate 401 is fixedly connected to a first motor 402, the output end of the first motor 402 is fixedly connected to a rotating shaft 403, and the output end of the first motor 402 drives the rotating shaft 403 to rotate inside the collecting box 101, so that the rotating shaft 403 drives the fourth pulley 313 to rotate.
[0035] The outside of the rotating shaft 403 is rotatably connected to the inside of the collecting box 101, and the outside of the rotating shaft 403 is fixedly connected to the inside of the fourth pulley 313. A winding roller 404 is fixedly installed on the outside of the rotating shaft 403. The rotating shaft 403 rotates inside the collecting box 101, so that the rotating shaft 403 drives the winding roller 404 to rotate to collect the cotton fibers.
[0036] The splitting assembly 5 includes a second motor 501, one side of the second motor 501 is fixedly connected to one side of the collecting box 101, the output end of the second motor 501 is fixedly connected to a threaded rod 502, the outside of the threaded rod 502 is rotatably connected to the inside of the collecting box 101, and the output end of the second motor 501 drives the threaded rod 502 to rotate inside the collecting box 101, so that the connecting block 403 moves along the threaded rod 502.
[0037] The outer surface of the threaded rod 502 is threadedly connected to two connecting blocks 503, and the threads inside the two connecting blocks 503 are in opposite directions, so that when the threaded rod 502 is rotated, the two connecting blocks 503 will move in opposite directions along the threaded rod 502, thereby driving the two cutting knives 504 to move in opposite directions synchronously. One side of the two connecting blocks 503 is fixedly connected to a cutting knife 504, and one side of the two connecting blocks 503 is fixedly connected to a limiting rod 505. The outside of the two limiting rods 505 is slidably connected to a limiting shell 506, and one side of the limiting shell 506 is fixedly connected to one side of the collecting box 101. The stability of the connecting block 503 when moving is improved by the cooperation between the outside of the limiting rod 505 and the inside of the limiting shell 506. After the cotton fiber is collected on the winding roller 404, the threaded rod 502 is rotated to make the two cutting knives 504 move toward the cotton fiber together to cut it.
[0038] The first motor 402, the second motor 501, etc. that appear in the utility model are all connected to the external main controller and the 220V AC power through a transformer, and the main controller can be a conventional known device that controls a computer, etc. The electrical components provided by the utility model are only used for the technical solution according to the structural characteristics of the product. The product will be adjusted and modified after purchase to make it more matching and in line with the technical solution of the utility model. It is a technical solution for the best application of the technical solution. The model of the product can be replaced and modified according to the required technical parameters. It is well known to the technical personnel in this field. Therefore, the technical personnel in this field can clearly obtain the corresponding use effect through the technical solution provided by the utility model.
[0039] Embodiment 2: Based on Embodiment 1, a reminder component can be provided, and when a failure occurs in the cotton guiding device, the reminder component can promptly remind the operator to perform inspection and maintenance, which is beneficial to improving the practical performance of the cotton guiding device.
[0040] A cotton guiding device of a carding machine, the working principle is as follows:
[0041] When the cotton guiding device of the cotton carding machine is used, the cotton fibers produced from the cotton carding machine body 2 are guided by the first guide wheel 304. At this time, the cotton fibers pass from the bottom of the first guide wheel 304, and the cotton fibers pass from the bottom of the first guide wheel 304 to the second guide wheel 305. At this time, the cotton fibers pass from the top of the second guide wheel 306, and the cotton fibers pass from the top of the second guide wheel 305 to the third guide wheel 310. At this time, the cotton fibers pass from the top of the third guide wheel 310 and are connected to the outside of the winding roller 404. When the cotton guiding device is working, the output of the first motor 402 of the collecting component 4 The output end drives the rotating shaft 403 to rotate, so that the fourth pulley 313 rotates along with the rotating shaft 403, and then the fourth pulley 313 drives the third pulley 312 to rotate through the belt. At this time, the third pulley 312 drives the rotating rod 309 to rotate, so that the rotating rod 309 drives the second pulley 308 and the third guide wheel 310 to rotate, and then the second pulley 308 drives the first pulley 307 to rotate synchronously through the belt. When the first pulley 307 rotates, it drives the round rod 306 to rotate, so that the round rod 306 drives the second guide wheel 305 In summary, when the cotton guiding device is working, the collecting component 4 works to drive the winding roller 404, the third guide wheel 308 and the second guide wheel 305 to rotate, so that the cotton fibers are moved and collected outside the winding roller 404, and the collecting component 4 drives the rotating shaft 403 to rotate inside the collecting box 101 through the output end of the first motor 402, so that the rotating shaft 403 drives the winding roller 404 to rotate to collect the cotton fibers, and the segmentation component 5 drives the threaded rod 502 to rotate inside the collecting box 101 through the output end of the second motor 501, so that the connection The block 403 moves along the threaded rod 502, and the threads inside the two connecting blocks 503 are in opposite directions, so that when the threaded rod 502 rotates, the two connecting blocks 503 will move in opposite directions along the threaded rod 502, thereby driving the two segmentation knives 504 to move in opposite directions synchronously, and the stability of the connecting block 503 during movement is improved by cooperating between the outside of the limiting rod 505 and the inside of the limiting shell 506. After the cotton fibers are collected on the winding roller 404, the threaded rod 502 is rotated to make the two segmentation knives 504 move toward the cotton fibers together to segment them.
[0042] Compared with the prior art, the present invention has the following beneficial effects:
[0043] A guiding component 3 is provided, through which the cotton fibers can be guided when combing, thereby solving the problem that the cotton fibers are not guided when combing by the carding machine, causing the cotton fibers to deviate during the carding process and affecting the working quality of the carding machine, which is beneficial to improving the working efficiency of the cotton guiding device. A splitting component 5 is also provided, through which the cotton fibers can be split after the cotton fiber carding work is completed, thereby solving the problem that the cotton fibers need to be manually split after the carding work is completed, which is beneficial to reducing the labor intensity of the operators.
Claims
1. A cotton guiding device for a carding machine, characterized in that: The invention comprises a bottom plate (1), one side of the bottom plate (1) is fixedly connected to a carding machine body (2), one side of the carding machine body (2) is fixedly connected to a control panel (201), one side of the bottom plate (1) is fixedly connected to a collecting box (101), one side of the collecting box (101) is fixedly connected to a guiding assembly (3), one side of the collecting box (101) is fixedly connected to a collecting assembly (4), one side of the collecting box (101) is fixedly connected to a dividing assembly (5), the guiding assembly (3) comprises two first fixing plates (301), two second fixing plates (302) and two third fixing plates (303), one side of the two first fixing plates (301) is fixedly connected to one side of the carding machine body (2), and the two first fixing plates (301) are internally rotatably connected to a first guiding wheel (304).
2. A cotton guiding device for a carding machine according to claim 1, characterized in that: One side of the two second fixing plates (302) and the two third fixing plates (303) are fixedly connected to one side of the collection box (101), and a second guide wheel (305) is rotatably connected inside the two second fixing plates (302).
3. A cotton guiding device for a carding machine according to claim 2, characterized in that: A round rod (306) is fixedly connected to one side of the second guide wheel (305), and a first pulley (307) is fixedly connected to the outside of the round rod (306).
4. A cotton guiding device for a carding machine according to claim 3, characterized in that: The outside of the first pulley (307) is rotatably connected to a second pulley (308) via a belt, the inside of the second pulley (308) is fixedly connected to a rotating rod (309), and one side of the rotating rod (309) is fixedly connected to a third guide wheel (310).
5. A cotton guiding device for a carding machine according to claim 4, characterized in that: The outside of the third guide wheel (310) is rotatably connected to the inside of the two third fixed plates (303), and the outside of the rotating rod (309) is rotatably connected to a support plate (311), and one side of the support plate (311) is fixedly connected to one side of the collection box (101).
6. A cotton guiding device for a carding machine according to claim 5, characterized in that: The outside of the rotating rod (309) is fixedly connected to a third belt pulley (312), and the outside of the third belt pulley (312) is rotatably connected to a fourth belt pulley (313) via a belt pulley.
7. A cotton guiding device for a carding machine according to claim 6, characterized in that: The collecting assembly (4) comprises a connecting plate (401), one side of the connecting plate (401) is fixedly connected to one side of the collecting box (101), one side of the connecting plate (401) is fixedly connected to a first motor (402), and an output end of the first motor (402) is fixedly connected to a rotating shaft (403).
8. A cotton guiding device for a carding machine according to claim 7, characterized in that: The outside of the rotating shaft (403) is rotatably connected to the inside of the collecting box (101), the outside of the rotating shaft (403) is fixedly connected to the inside of the fourth pulley (313), and a winding roller (404) is fixedly installed on the outside of the rotating shaft (403).
9. A cotton guiding device for a carding machine according to claim 8, characterized in that: The splitting assembly (5) comprises a second motor (501), one side of the second motor (501) is fixedly connected to one side of the collection box (101), an output end of the second motor (501) is fixedly connected to a threaded rod (502), and the outside of the threaded rod (502) is rotatably connected to the inside of the collection box (101).
10. A cotton guiding device for a carding machine according to claim 9, characterized in that: The outer surface of the threaded rod (502) is threadedly connected to two connection blocks (503), one side of each of the two connection blocks (503) is fixedly connected to a dividing knife (504), one side of each of the two connection blocks (503) is fixedly connected to a limiting rod (505), the outside of the two limiting rods (505) is slidably connected to a limiting shell (506), and one side of the limiting shell (506) is fixedly connected to one side of the collection box (101).