Rapid unfreezing device for euphausia superba

By combining the design of microwave thawing box, flat plate, rake teeth and drying roller in the Antarctic krill thawing device, the problems of uneven thawing and high energy consumption are solved, and a more uniform and efficient thawing process and reduced energy consumption are achieved. Effect.

CN222516097UActive Publication Date: 2025-02-25LUHUA BIOMARINE SHANDONG CO LTD
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Patent Information

Application Number
CN202421336115.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing Antarctic krill thawing method has problems of uneven thawing and high energy consumption, resulting in poor thawing effect at the bottom of frozen shrimps within the same time, and the residual moisture on the conveyor belt after thawing affects the subsequent thawing efficiency.

Method used

A rapid thawing device for Antarctic krill is designed, including setting up a microwave thaw box above the conveyor belt and rotating a drying roller below it. The spreading plate and rake teeth are arranged in the microwave thaw box, and the combined structure of the spreading plate and rake teeth makes the frozen shrimp more evenly distributed, while the drying roller quickly drys the residual moisture, reducing the absorption interference to the microwave.

Benefits of technology

Through this device, the thawing process of Antarctic krill becomes more uniform and efficient, reducing the energy consumption of thawing and reducing the impact of moisture residue on subsequent thawing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick unfreezing device for euphausia superba, and mainly relates to the field of unfreezing of frozen euphausia superba. Comprising a conveying belt, a microwave unfreezing box is arranged above the conveying belt, a flattening plate is slidably connected in the microwave unfreezing box in the transverse direction, a plurality of rake teeth making contact with the top of the conveying belt are arranged at the bottom of the flattening plate, a plurality of drying rollers are rotationally connected to the lower portion of the conveying belt, and the drying rollers make contact with the bottom of the conveying belt in a rolling mode. The antarctic krill unfreezing device has the beneficial effects that the technical problems of non-uniform unfreezing and higher energy consumption in the existing antarctic krill unfreezing process can be solved, so that the frozen antarctic krill is more uniformly distributed in the microwave unfreezing box, the interference of residual moisture on unfreezing is reduced, the unfreezing treatment uniformity and efficiency of the antarctic krill are improved, and the unfreezing quality of the antarctic krill is improved. And the energy consumption of unfreezing treatment is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the field of frozen shrimp thawing, in particular to a rapid thawing device for Antarctic krill. Background Art

[0002] Antarctic krill caught in the open ocean needs to be frozen and then transported to the processing plant. Before extracting shrimp oil from the Antarctic krill, the frozen Antarctic krill needs to be thawed. The existing thawing method has a structure that uses microwave heating for thawing, which can achieve efficient and rapid thawing of frozen Antarctic krill. However, in actual use, it is found that when the frozen shrimp on the conveyor belt are thawed, the frozen shrimp close to the conveyor belt receive less microwaves. Under the same thawing time, the thawing effect of the frozen shrimp at the bottom is not good, which affects the uniformity of thawing. Moreover, after thawing, it is easy for a certain amount of moisture to remain on the conveyor belt. The presence of this moisture will absorb a certain amount of microwaves when the frozen shrimp is subsequently thawed, thereby resulting in a decrease in the number of frozen shrimps receiving microwaves, resulting in a decrease in the efficiency of microwave thawing of the frozen shrimp. It takes a longer time for microwave heating to achieve effective thawing, which increases the energy consumption of the Antarctic krill thawing operation. Utility Model Content

[0003] The utility model aims to provide a rapid thawing device for Antarctic krill, which can solve the technical problems of uneven thawing and high energy consumption in the existing Antarctic krill thawing, so that the distribution of frozen Antarctic krill in a microwave thawing box is more uniform, the interference of residual moisture on thawing is reduced, the uniformity and efficiency of Antarctic krill thawing treatment are improved, and the energy consumption of thawing treatment is greatly reduced.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical solutions:

[0005] A rapid thawing device for Antarctic krill comprises a conveyor belt, a microwave thawing box is arranged above the conveyor belt, a spreading plate is slidably connected in the microwave thawing box in the transverse direction, a plurality of rake teeth in contact with the top of the conveyor belt are arranged at the bottom of the spreading plate, a plurality of drying rollers are rotatably connected at the bottom of the conveyor belt, and the drying rollers are in rolling contact with the bottom of the conveyor belt.

[0006] Furthermore, a frame is provided below the conveyor belt, the drying roller is rotatably connected to the frame, and a heating component used in conjunction with the drying roller is provided on the frame.

[0007] Furthermore, the heating assembly includes a heating tube arranged on the frame, a drying chamber is arranged inside the drying roller, and the drying chamber is rotatably sleeved on the outside of the heating tube.

[0008] Furthermore, the frame is also provided with an air jet pipe, and the top of the air jet pipe is provided with a plurality of air jet nozzles used in conjunction with the bottom of the conveyor belt.

[0009] Furthermore, a water storage tank is provided at the bottom of the conveyor belt, and a plurality of inclined wipers are provided in the water storage tank, and the wipers are in contact with the bottom of the conveyor belt.

[0010] Furthermore, the spreading plate is tilted, and parallel guide rods and screws are provided in the microwave thawing box. The screws penetrate the spreading plate and are threadedly connected thereto, and the guide rods penetrate the spreading plate and are slidably connected thereto.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The structure of the utility model is provided with a microwave thawing box above the conveyor belt, and the frozen Antarctic krill are placed on the conveyor belt and passed through the microwave thawing box, so that the frozen krill are quickly heated and thawed by microwaves, thereby improving the thawing efficiency. At the same time, a spreading plate is provided in the microwave thawing box along the horizontal sliding direction, and a plurality of rake teeth in contact with the top of the conveyor belt are provided at the bottom of the spreading plate. Such a structure uses the spreading plate to spread the frozen shrimps on the conveyor belt, thereby avoiding the situation that the thickness of the frozen shrimps is too thick and causes uneven thawing at the bottom, and the frozen shrimps on the conveyor belt are raked and plowed by the rake teeth, thereby making the distribution of the frozen shrimps on the conveyor belt more uniform, greatly improving the uniformity of thawing at the bottom position;

[0013] 2. A plurality of drying rollers are rotatably arranged under the conveyor belt, and the drying rollers are in rolling contact with the bottom of the conveyor belt. Such a structure makes the conveyor belt contact with the plurality of drying rollers when it rotates to the bottom and returns after thawing the frozen shrimp, so that the residual water stains on the conveyor belt are quickly and automatically dried, so that when the subsequent frozen shrimp are placed on the conveyor belt for thawing, the absorption interference of the microwave by the residual water is reduced, the efficiency of microwave thawing is improved, the energy loss of microwave is reduced, and the energy consumption of microwave thawing is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Attached Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Attached Figure 2 It is a rear view of the utility model.

[0016] Attached Figure 3 It is the attachment of the utility model Figure 2 Cross-sectional view along the AA direction.

[0017] Attached Figure 4 It is the attachment of the utility model Figure 3 Cross-sectional view along the BB direction.

[0018] Numbers shown in the accompanying drawings:

[0019] 1. Conveyor belt; 2. Microwave thawing box; 3. Spreading plate; 4. Rake teeth; 5. Drying roller; 6. Frame; 7. Heating tube; 8. Drying chamber; 9. Jet pipe; 10. Jet nozzle; 11. Water storage tank; 12. Scraper; 13. Guide rod; 14. Screw. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the present application.

[0021] Reference Figure 1 and Figure 2 The utility model is a rapid thawing device for Antarctic krill, the main structure of which includes a conveyor belt 1, the conveyor belt 1 is made of high-temperature resistant polyurethane or Teflon mesh belt to ensure that it is not easy to deteriorate or damage during microwave heating, a microwave thawing box 2 is arranged above the conveyor belt 1, and a microwave heating component is arranged in the microwave thawing box 2, and any microwave generator structure currently available on the market can be used, the front and rear sides of the microwave thawing box 2 are provided with through holes for the frozen Antarctic krill to pass through, and a spreading plate 3 is connected to the microwave thawing box 2 along the transverse sliding direction. With this structure, when the conveyor belt 1 drives the frozen Antarctic krill to enter the microwave thawing box 2, the Antarctic krill placed at a higher height are blocked by the spreading plate 3, and then the raised part is flattened to the rear side as the conveyor belt 1 moves, so that the distribution thickness of the Antarctic krill on the conveyor belt 1 is more uniform, reducing the situation of incomplete thawing at the bottom, and the bottom of the spreading plate 3 is welded or integrally formed with a plurality of fixed parts connected to the top of the conveyor belt 1 The rake teeth 4 contact each other at the bottom. The existence of the rake teeth 4 can rake and plow the frozen Antarctic krill when the conveyor belt 1 moves, so that there is a certain gap between adjacent Antarctic krill, so that the microwaves can reach the bottom position more quickly, thereby improving the contact effect between the microwaves and the frozen shrimps at the bottom, greatly improving the overall thawing efficiency of the Antarctic krill, and improving the uniformity of thawing. A plurality of drying rollers 5 are rotatably connected to the bottom of the conveyor belt 1 through bearings. The drying rollers 5 are heated by any existing heating structure. The drying rollers 5 are in rolling contact with the bottom of the conveyor belt 1. Such a structure makes the conveyor belt 1 that rotates to the bottom and returns after thawing to contact with the plurality of drying rollers 5, so that the residual water on the conveyor belt 1 is quickly evaporated, thereby realizing the rapid drying of the conveyor belt 1, and then when the subsequent frozen shrimps are placed on the conveyor belt 1, the absorption interference of the residual water on the microwave is reduced, the loss of microwave is reduced, the thawing efficiency of the Antarctic krill is improved, and the energy consumption of the thawing operation is greatly reduced.

[0022] Preferably, a frame 6 is provided below the conveyor belt 1, and the frame 6 is used to support the driving structure of the conveyor belt 1. The drying roller 5 is rotatably connected to the frame 6 through a bearing. The frame 6 is provided with a heating component used in conjunction with the drying roller 5. The drying roller 5 is heated by the heating component on the frame 6, so that the drying roller 5 always maintains a certain temperature, thereby enabling the moving conveyor belt 1 to quickly evaporate residual moisture when it contacts it, thereby improving the effect of continuous drying of the conveyor belt 1.

[0023] Preferably, refer to Figure 3 The heating assembly includes a heating tube 7 arranged on the frame 6. The heating tube 7 is generally made of electric heating material and is fixed to the frame 6 by welding or bolts. A drying chamber 8 is provided inside the drying roller 5, so that the drying roller 5 is a hollow structure. The drying chamber 8 is rotatably sleeved on the outside of the heating tube 7. With such a structure, during the process of the conveyor belt 1 and the drying roller 5 rotating and contacting, the heating tube 7 can always maintain the heating operation on the rotating drying roller 5, thereby ensuring that the temperature of the drying roller 5 is maintained within a stable range, avoiding the movement interference of the heating tube 7 and the rotating drying roller 5, and ensuring the effect of maintaining the temperature of the drying roller 5.

[0024] Preferably, the frame 6 is further provided with an air jet pipe 9, and external air or hot air enters the air jet pipe 9. The top of the air jet pipe 9 is provided with a plurality of air jet nozzles 10 used in conjunction with the bottom of the conveyor belt 1. The air or hot air in the air jet pipe 9 is evenly sprayed to the bottom of the conveyor belt 1 through the plurality of air jet nozzles 10, thereby further improving the efficiency of evaporation of water on the conveyor belt 1, further reducing the residual amount of water, and improving the drying effect of the conveyor belt 1.

[0025] Preferably, a water tank 11 is provided at the bottom of the conveyor belt 1. The water tank 11 is a structure with an open top. A plurality of inclined scrapers 12 are welded or bolted inside the water tank 11. The scrapers 12 are in contact with the bottom of the conveyor belt 1. In this structure, before the conveyor belt 1 rotates to the bottom, the plurality of scrapers 12 are used to scrape off the remaining moisture from the conveyor belt 1. The excess moisture falls into the water tank 11 from the opening at the top, thereby ensuring the cleanliness of the thawing environment, reducing the drying pressure of the subsequent drying roller 5 on the conveyor belt 1, and improving the overall drying effect.

[0026] Preferably, refer to Figure 4The spreading plate 3 is tilted, and such a structure makes it easier for thicker frozen Antarctic krill to be spread on the rear side of the conveyor belt 1 after being blocked by the spreading plate 3, thereby avoiding the accumulation of Antarctic krill and improving the spreading effect. Parallel guide rods 13 and screws 14 are arranged in the microwave thawing box 2. The guide rods 13 are welded or bolted to the side walls of the microwave thawing box, and the screws 14 are driven to rotate by a motor. The screws 14 penetrate the spreading plate 3 and are threadedly connected thereto. The guide rods 13 penetrate the spreading plate 3 and are slidably connected thereto. Such a structure utilizes the rotation of the screws 14 to drive the spreading plate 3 threadedly connected thereto to slide back and forth laterally along the guide rods 13, thereby realizing a continuous reciprocating spreading operation of the frozen Antarctic krill and improving the efficiency and convenience of spreading.

[0027] Working principle: The structure of the utility model is provided with a microwave thawing box 2 above the conveyor belt 1, and the frozen Antarctic krill are placed on the conveyor belt 1 and passed through the microwave thawing box 2, so that the krill are quickly heated and thawed by microwaves, thereby improving the thawing efficiency. At the same time, a spreading plate 3 is provided in the microwave thawing box 2 along the horizontal sliding direction, and a plurality of rake teeth 4 in contact with the top of the conveyor belt 1 are provided at the bottom of the spreading plate 3. Such a structure uses the spreading plate 3 to spread the frozen shrimps on the conveyor belt 1, so as to avoid the situation that the thickness of the frozen shrimps is too thick and the thawing at the bottom is uneven, and the rake teeth 4 are used to rake and plow the frozen shrimps on the conveyor belt 1 , so that the distribution of frozen shrimps on the conveyor belt 1 is more uniform, and the uniformity of thawing at the bottom position is greatly improved; a plurality of drying rollers 5 are rotatably arranged below the conveyor belt 1, and the drying rollers 5 are in rolling contact with the bottom of the conveyor belt 1. Such a structure contacts the plurality of drying rollers 5 when the conveyor belt 1 rotates to the bottom and returns after thawing the frozen shrimps, so that the residual water stains on the conveyor belt 1 are quickly and automatically dried, so that when the subsequent frozen shrimps are placed on the conveyor belt 1 for thawing, the absorption interference of residual water on microwaves is reduced, the efficiency of microwave thawing is improved, the energy loss of microwaves is reduced, and the energy consumption of microwave thawing is greatly reduced.

Claims

1. A rapid thawing device for Antarctic krill, comprising a conveyor belt (1), a microwave thawing box (2) being arranged above the conveyor belt (1), characterized in that: A spreading plate (3) is slidably connected in the transverse direction in the microwave thawing box (2); a plurality of rake teeth (4) in contact with the top of the conveyor belt (1) are provided at the bottom of the spreading plate (3); a plurality of drying rollers (5) are rotatably connected below the conveyor belt (1); and the drying rollers (5) are in rolling contact with the bottom of the conveyor belt (1).

2. The rapid thawing device for Antarctic krill according to claim 1, characterized in that: A frame (6) is provided below the conveyor belt (1), the drying roller (5) is rotatably connected to the frame (6), and a heating component used in conjunction with the drying roller (5) is provided on the frame (6).

3. The rapid thawing device for Antarctic krill according to claim 2, characterized in that: The heating assembly comprises a heating tube (7) arranged on a frame (6); a drying chamber (8) is arranged inside the drying roller (5); and the drying chamber (8) is rotatably sleeved on the outside of the heating tube (7).

4. The rapid thawing device for Antarctic krill according to claim 2, characterized in that: The frame (6) is also provided with an air jet pipe (9), and the top of the air jet pipe (9) is provided with a plurality of air jet nozzles (10) for use in conjunction with the bottom of the conveyor belt (1).

5. The rapid thawing device for Antarctic krill according to claim 1, characterized in that: A water storage tank (11) is provided at the bottom of the conveyor belt (1), and a plurality of inclined water scrapers (12) are provided in the water storage tank (11), and the water scrapers (12) are in contact with the bottom of the conveyor belt (1).

6. The rapid thawing device for Antarctic krill according to claim 1, characterized in that: The spreading plate (3) is arranged at an angle, and a parallel guide rod (13) and a screw rod (14) are arranged in the microwave thawing box (2). The screw rod (14) passes through the spreading plate (3) and is threadedly connected thereto, and the guide rod (13) passes through the spreading plate (3) and is slidably connected thereto.