Ammonium sulfate purification device
By using the cross-spraying technology of annular steam distribution chamber and a one-way steam spray head in the ammonium sulfate purification device, the problem of uneven heating temperature of the ammonium sulfate solution is solved, and the scraping effect of the scraping stirring assembly is improved The discharge efficiency of ammonium sulfate powder is achieved, and more efficient purification and discharge effects are achieved.
Patent Information
- Application Number
- CN202520009969.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In the existing ammonium sulfate evaporation and crystallization device, since the spiral tube is installed in the lower part of the inner cavity of the reactor body, the heating temperature of the ammonium sulfate solution is uneven, and the purification effect is not good. At the same time, it is difficult to effectively unload the ammonium sulfate powder.
An ammonium sulfate purification device is designed, adopting the structure of an evaporation inner tank and an outer tank of steam. The cross-spray of high-pressure steam is achieved through an annular steam distribution chamber and a one-way steam nozzle to ensure uniform heating of the ammonium sulfate solution. At the same time, the scraping stirring assembly and arc-shaped bent scraping claws are used to achieve efficient scraping and unloading of ammonium sulfate powder.
Through the high-pressure steam technology of cross-spraying, the purification effect of ammonium sulfate solution is improved, and the scraping effect of scraping stirring assembly is significantly improved, and the discharge speed and efficiency of ammonium sulfate powder is avoided and the deposition of powder and difficulty in unloading is avoided. The problem.
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Figure CN222517734U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of evaporation and purification of waste water, in particular to an ammonium sulfate purification device. Background Art
[0002] In the coal chemical production process, a large amount of desulfurization waste liquid is usually discharged. After the desulfurization waste liquid is discharged, it will pollute the surrounding environment. In order to solve the problem of environmental pollution when the desulfurization waste liquid is discharged, certain technical means are usually used to refine the desulfurization waste liquid for multiple times. After multiple refining, ammonium sulfate solution is usually produced as a by-product. As for the ammonium sulfate solution, it is usually purified by evaporation. After purification, the ammonium sulfate aqueous solution is evaporated and crystallized to form ammonium sulfate powder.
[0003] After searching, the Chinese utility model patent with the announcement number CN220345127U discloses an ammonium sulfate evaporation crystallization device, which is used for the evaporation crystallization of ammonium sulfate solution. In the patent, a spiral tube is installed in the reactor body, and the spiral tube passes through the reactor body to connect the air inlet pipe A, and the air inlet pipe A is respectively connected to the air inlet pipe B and the air inlet pipe C, and the air inlet pipe C is connected to the evaporation compressor, and the evaporation compressor is connected to the air outlet pipe E, and the air outlet pipe E is connected to the feed port, and the feed port is fixedly installed on the reactor cover. The middle part of the air outlet pipe E is connected to the air outlet pipe D, and the air outlet pipe D passes through the reactor body to connect the spiral tube.
[0004] Combined with the patent Figure 1-5 As can be seen from the description in paragraph
[0024] of the specification, the heating steam enters the air intake from the air intake pipe B9, passes through the pipe A8 and enters the spiral tube 15 to heat the ammonium sulfate solution.
[0005] It can be seen that in this patent, the ammonium sulfate solution is heated and evaporated by the spiral tube 15 installed in the lower part of the inner cavity of the reactor body 6.
[0006] However, since the spiral tube 15 is installed at the lower part of the inner cavity of the reactor body 6, the heating temperature of the upper and lower layers of the ammonium sulfate solution in the reactor body 6 will be uneven, which will lead to poor effect of heating and purifying the ammonium sulfate solution.
[0007] At the same time, in this patent, Figure 4 As shown, after evaporation and crystallization, the ammonium sulfate solution forms ammonium sulfate powder, which is deposited at the bottom of the inner cavity of the reactor body 6 and is difficult to be effectively discharged through the bottom valve 7.
[0008] Based on this, in order to solve the above technical problems, an ammonium sulfate purification device is now proposed. Utility Model Content
[0009] 1. Technical issues to be resolved
[0010] In view of the deficiencies in the prior art, the utility model provides an ammonium sulfate purification device to solve the following problems proposed in the background technology:
[0011] The Chinese utility model patent with the announcement number CN220345127U discloses an ammonium sulfate evaporation crystallization device. In the patent, since the spiral tube is installed at the lower part of the inner cavity of the reactor body, the heating temperature of the upper and lower layers of the ammonium sulfate solution in the reactor body is uneven, which leads to poor heating and purification effect of the ammonium sulfate solution.
[0012] At the same time, in this patent, after evaporation and crystallization, the ammonium sulfate solution forms ammonium sulfate powder, which is deposited at the bottom of the inner cavity of the reactor body and is difficult to effectively discharge through the bottom valve.
[0013] (II) Technical solution
[0014] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0015] An ammonium sulfate purification device, comprising:
[0016] Evaporation tank assembly, the evaporation tank assembly comprising an evaporation inner tank and a steam outer tank;
[0017] A feed pipe is provided on one side of the top of the evaporation inner tank, and a plurality of discharge pipes are provided at the bottom edge of the evaporation inner tank, and a discharge valve is installed on each of the discharge pipes;
[0018] A plurality of embedding holes are provided on the side wall of the evaporation inner tank, and the plurality of embedding holes are distributed in a circumferential manner from top to bottom on the side wall of the evaporation inner tank;
[0019] The top side of the evaporation inner tank is provided with an exhaust pipe;
[0020] The steam outer tank is fixedly mounted on the outer wall of the evaporation inner tank, a steam inlet pipe is provided on one side of the top of the steam outer tank, and an annular steam distribution chamber is formed between the steam outer tank and the evaporation inner tank;
[0021] The annular steam distribution chamber is connected to the inner cavity of the evaporation inner tank through the embedding hole;
[0022] A motor, wherein the motor is fixedly mounted at the top center of the evaporator inner tank, and an output shaft of the motor passes downward from the top of the evaporator inner tank and extends into the inner cavity of the evaporator inner tank;
[0023] A scraper and stirrer assembly, wherein the scraper and stirrer assembly is rotatably mounted in the inner cavity of the evaporator inner tank, and one end of the top of the scraper and stirrer assembly is connected to the output shaft of the motor;
[0024] A plurality of one-way steam nozzles, each of which can correspond to the embedding hole one by one, and each of which is embedded in the corresponding embedding hole, and after embedding, the air inlet end of each of which is located in the annular steam distribution chamber, and the air discharge end of each of which is located in the inner cavity of the evaporation inner tank;
[0025] A water tank, the water tank is arranged on one side of the evaporation tank body assembly, the top of the water tank is provided with a water tank air inlet pipe; and a steam recovery pipe, one end of the steam recovery pipe is plugged and installed in the exhaust pipe, and the other end of the steam recovery pipe is plugged and installed in the water tank air inlet pipe.
[0026] Preferably, an axial hole is opened at the center of the bottom of the inner cavity of the evaporation inner tank;
[0027] The scraper stirring assembly comprises a main shaft, the bottom of the main shaft has an assembly end, the assembly end is rotatably mounted in the shaft hole, and the top end of the main shaft is fixedly connected to the output shaft end of the motor;
[0028] A shaft sleeve is fixedly installed at one end of the bottom of the main shaft, and a plurality of L-shaped stirring racks are fixedly installed on the side wall of the shaft sleeve, and the plurality of L-shaped stirring racks are distributed circumferentially on the side wall of the shaft sleeve;
[0029] Among them, one end of the bottom of the sleeve can be in sliding contact with the bottom of the inner cavity of the evaporation inner tank, and one end of the bottom of each L-shaped stirring frame can be in sliding contact with the bottom of the inner cavity of the evaporation inner tank.
[0030] Preferably, each of the L-shaped stirring racks has a stirring arm on the upper portion, and each of the stirring arms is provided with a plurality of through holes.
[0031] Preferably, a scraper claw is fixedly mounted on the bottom of the side wall of each L-shaped stirring frame, and the bottom of each scraper claw can be in sliding contact with the bottom of the inner cavity of the evaporation inner tank.
[0032] Preferably, the bottom edge of the evaporation inner tank has a circular arc portion;
[0033] Each of the scraper claws has an arc-shaped bending portion at one end of its outer side, and the outer arc surface of each of the arc-shaped bending portions can fit with the inner arc surface of the circular arc portion, and after fitting, the outer arc surface of each of the arc-shaped bending portions can slide in contact with the inner arc surface of the circular arc portion.
[0034] Preferably, each of the discharge pipes is located at the arc portion, each of the discharge pipes is inclined, and the bottom opening of each of the discharge pipes is inclined downward.
[0035] Preferably, after each of the one-way steam spray heads is embedded in the corresponding embedding hole, each of the one-way steam spray heads is interference fit with the corresponding embedding hole.
[0036] Beneficial effects:
[0037] The utility model provides an ammonium sulfate purification device, which has the following beneficial effects:
[0038] 1. In the utility model, the high-pressure steam generated by the steam boiler (not shown in the figure) can be transported to the annular steam distribution chamber through the steam pipe. After the high-pressure steam enters the annular steam distribution chamber, it can enter each one-way steam nozzle at the same time. Since each one-way steam nozzle is distributed from top to bottom on the side wall of the evaporation inner tank in a circular form, the high-pressure steam can be sprayed in a cross manner at different height layers in the inner cavity of the evaporation inner tank at the same time. When the high-pressure steam is sprayed in a cross manner at different height layers in the inner cavity of the evaporation inner tank, different height layers of the ammonium sulfate solution in the evaporation inner tank can be evaporated and purified at the same temperature, thereby improving the purification effect of the ammonium sulfate solution.
[0039] 2. In the utility model, while the high-pressure steam is evaporating and purifying the ammonium sulfate solution, the motor can drive the scraper and stirring assembly through its output shaft, so that the scraper and stirring assembly rotates at a high speed in the inner cavity of the evaporation inner tank. When the scraper and stirring assembly rotates at a high speed, the ammonium sulfate solution being evaporated and purified can be stirred, and while the scraper and stirring assembly is stirring, it can also continuously scrape the material at the bottom of the inner cavity of the evaporation inner tank.
[0040] 3. In the utility model, after the purification is completed, the ammonium sulfate solution will crystallize and form ammonium sulfate powder. After the ammonium sulfate solution forms ammonium sulfate powder after evaporation and purification, the discharge valve on each discharge pipe is opened at the same time, so that each discharge valve remains in an open state. At this time, the scraper and stirring assembly continues to rotate at a high speed driven by the output shaft of the motor. Since the scraper and stirring assembly can continuously scrape the bottom of the inner cavity of the evaporator inner tank, the ammonium sulfate powder at the bottom of the inner cavity of the evaporator inner tank can be scraped by the scraper and stirring assembly to each discharge pipe and discharged through the discharge pipe. Under the scraping action of the scraper and stirring assembly, the discharge speed and efficiency of the purification device can be improved.
[0041] 4. In the utility model, while the high-pressure steam is purifying the ammonium sulfate solution, in order to avoid the waste of heat of the high-pressure steam, the high-pressure steam in the evaporation inner tank will enter the steam recovery pipe through the exhaust pipe, then enter the water tank air inlet pipe through the steam recovery pipe, and then enter the water tank through the water tank air inlet pipe. When the high-pressure steam enters the water tank, it can heat the water in the water tank. After the water in the water tank is heated by the high-pressure steam, it can be used in other processes in the workshop. The high-pressure steam enters the water tank from the inner cavity of the evaporation inner tank and heats the water in the water tank. This process realizes the secondary utilization of the high-pressure steam and avoids the waste of heat energy.
[0042] 5. In the present invention, when one end of the bottom of each L-shaped stirring frame is in sliding contact with the bottom of the inner cavity of the evaporation inner tank, it is possible to prevent crystallized ammonium sulfate from being deposited on the bottom of the inner cavity of the evaporation inner tank.
[0043] 6. In the utility model, under the action of each through hole, the stirring arm of each L-shaped stirring frame can rotate more smoothly in the ammonium sulfate solution.
[0044] 7. In the utility model, each scraper claw can play the role of scraping, and when unloading, each scraper claw can scrape the ammonium sulfate powder at the bottom of the inner cavity of the evaporator to the discharge pipe when rotating at high speed, so as to accelerate the unloading speed of the purification device. At the same time, it can also avoid the situation where the ammonium sulfate powder cannot be discharged due to being deposited at the bottom of the inner cavity of the evaporator.
[0045] 8. In the utility model, each scraper claw has an arc-shaped bending portion at one end of its outer side, and the outer arc surface of each arc-shaped bending portion can fit with the inner arc surface of the circular arc portion, and after fitting, the outer arc surface of each arc-shaped bending portion can slide in contact with the inner arc surface of the circular arc portion. Since each discharge pipe is installed at the circular arc portion, each arc-shaped bending portion can better assist in unloading, thereby further improving the unloading efficiency of the ammonium sulfate powder in the evaporation inner tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 A three-dimensional schematic diagram of a cross section of the utility model;
[0047] Figure 2 It is a three-dimensional schematic diagram of the utility model;
[0048] Figure 3 It is a three-dimensional schematic diagram of the general assembly of the evaporation tank of the utility model;
[0049] Figure 4 It is a three-dimensional schematic diagram of the cross section of the evaporation tank assembly of the utility model;
[0050] Figure 5It is a three-dimensional schematic diagram of a partial cross section of the utility model;
[0051] Figure 6 It is a three-dimensional schematic diagram of the combination of the motor and the scraper stirring assembly of the utility model;
[0052] Figure 7 for Figure 6 A three-dimensional schematic diagram looking up;
[0053] Figure 8 for Figure 1 A magnified three-dimensional schematic diagram of part A in the middle.
[0054] In the figure: 10, evaporator body assembly; 1001, evaporator inner tank; 10011, feed pipe; 10012, discharge pipe; 10013, shaft hole; 10014, mounting hole; 10015, exhaust pipe; 10016, arc portion; 1002, steam outer tank; 10021, steam inlet pipe; 10022, annular steam distribution chamber; 20, discharge valve; 30, motor; 40, scraper stirring assembly; 4001, main shaft; 40011, assembly end; 4002, shaft sleeve; 4003, L-shaped stirring frame; 40031, through hole; 4004, scraper claw; 40041, arc-shaped bending portion; 50, one-way steam nozzle; 60, water tank; 6001, water tank inlet pipe; 70, steam recovery pipe. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0056] Embodiment 1
[0057] like Figure 1-8 As shown, the utility model provides a technical solution:
[0058] An ammonium sulfate purification device, comprising:
[0059] The evaporation tank body assembly 10 includes an evaporation inner tank 1001 and a steam outer tank 1002;
[0060] A feed pipe 10011 is provided on one side of the top of the evaporation inner tank 1001, and a plurality of discharge pipes 10012 are provided at the bottom edge of the evaporation inner tank 1001, and a discharge valve 20 is installed on each discharge pipe 10012;
[0061] A plurality of embedding holes 10014 are provided on the side wall of the evaporation inner tank 1001. The plurality of embedding holes 10014 are distributed in a circumferential manner from top to bottom on the side wall of the evaporation inner tank 1001.
[0062] An exhaust pipe 10015 is provided on one side of the top of the evaporation inner tank 1001;
[0063] The steam outer tank 1002 is fixedly mounted on the outer wall of the evaporation inner tank 1001. A steam inlet pipe 10021 is provided on one side of the top of the steam outer tank 1002. An annular steam distribution chamber 10022 is formed between the steam outer tank 1002 and the evaporation inner tank 1001.
[0064] The annular steam distribution chamber 10022 is connected to the inner cavity of the evaporation inner tank 1001 through the embedding hole 10014;
[0065] The motor 30 is fixedly mounted at the top center of the evaporator inner tank 1001, and the output shaft of the motor 30 passes downward from the top of the evaporator inner tank 1001 and extends into the inner cavity of the evaporator inner tank 1001;
[0066] The scraper and stirrer assembly 40 is rotatably mounted in the inner cavity of the evaporator inner tank 1001, and one end of the top of the scraper and stirrer assembly 40 is connected to the output shaft of the motor 30;
[0067] A plurality of one-way steam nozzles 50, each of which can correspond to the embedding hole 10014 one by one, and each of which is embedded in the corresponding embedding hole 10014, and after embedding, the air inlet end of each one-way steam nozzle 50 is located in the annular steam distribution chamber 10022, and the jet end of each one-way steam nozzle 50 is located in the inner cavity of the evaporation inner tank 1001;
[0068] A water tank 60, which is disposed on one side of the evaporation tank assembly 10, and has a water tank air inlet pipe 6001 on the top of the water tank 60;
[0069] The water tank 60 is filled with water, and a drain pipe (not shown) with a valve is provided on one side of the bottom of the water tank 60. The water in the water tank 60 can be used by opening the valve of the drain pipe.
[0070] In addition, the water tank 60 also has a pressure relief exhaust port (not shown in the figure), which is used for pressure relief and exhaust when the water tank 60 is working; and a steam recovery pipe 70, one end of the steam recovery pipe 70 is plugged into the exhaust pipe 10015, and the other end of the steam recovery pipe 70 is plugged into the water tank air inlet pipe 6001.
[0071] In this embodiment, one end of the discharge pipe (not shown in the figure) of the ammonium sulfate solution can be plugged into the feed pipe 10011. At the same time, the steam boiler (not shown in the figure) can be arranged on one side of the evaporation tank assembly 10. The steam boiler has a steam pipe (not shown in the figure). One end of the steam pipe is connected to the steam boiler, and the other end can be plugged into the steam inlet pipe 10021 and connected to the steam outer tank 1002 in the evaporation tank assembly 10.
[0072] Among them, the ammonium sulfate solution can be poured into the evaporation inner tank 1001 through the discharge pipe of the ammonium sulfate solution. After the pouring is completed, the high-pressure steam generated by the steam boiler can be transported to the annular steam distribution chamber 10022 through the steam pipeline. After the high-pressure steam enters the annular steam distribution chamber 10022, it can simultaneously enter each one-way steam nozzle 50. Since each one-way steam nozzle 50 is distributed from top to bottom on the side wall of the evaporation inner tank 1001 in a circular form, the high-pressure steam can be sprayed in a cross manner at different height layers in the inner cavity of the evaporation inner tank 1001. When the high-pressure steam is sprayed in a cross manner at different height layers in the inner cavity of the evaporation inner tank 1001, different height layers of the ammonium sulfate solution in the evaporation inner tank 1001 can be evaporated and purified at the same temperature, thereby improving the purification effect of the ammonium sulfate solution;
[0073] At the same time, while the high-pressure steam is evaporating and purifying the ammonium sulfate solution, the motor 30 can drive the scraper and stirrer assembly 40 through its output shaft, so that the scraper and stirrer assembly 40 rotates at a high speed in the inner cavity of the evaporation inner tank 1001. When the scraper and stirrer assembly 40 rotates at a high speed, the ammonium sulfate solution being evaporated and purified can be stirred, and while the scraper and stirrer assembly 40 is stirring, the material can also be continuously scraped at the bottom of the inner cavity of the evaporation inner tank 1001;
[0074] After the purification is completed, the ammonium sulfate solution will crystallize and form ammonium sulfate powder. After the ammonium sulfate solution forms ammonium sulfate powder after evaporation and purification, the discharge valve 20 on each discharge pipe 10012 is opened at the same time, so that each discharge valve 20 remains in an open state. At this time, the scraper and stirring assembly 40 continues to rotate at a high speed driven by the output shaft of the motor 30. Since the scraper and stirring assembly 40 can continuously scrape the bottom of the inner cavity of the evaporator inner tank 1001, the ammonium sulfate powder at the bottom of the inner cavity of the evaporator inner tank 1001 can be scraped by the scraper and stirring assembly 40 to each discharge pipe 10012, and discharged through the discharge pipe 10012. Under the scraping action of the scraper and stirring assembly 40, the discharge speed and efficiency of the purification device can be improved;
[0075] While the high-pressure steam is purifying the ammonium sulfate solution, in order to avoid heat waste of the high-pressure steam, the high-pressure steam in the evaporator inner tank 1001 will enter the steam recovery pipe 70 through the exhaust pipe 10015, and then enter the water tank air inlet pipe 6001 through the steam recovery pipe 70, and then enter the water tank 60 through the water tank air inlet pipe 6001. When the high-pressure steam enters the water tank 60, it can heat the water in the water tank 60. After being heated by the high-pressure steam, the water in the water tank 60 can be used in other processes in the workshop. The high-pressure steam enters the water tank 60 from the inner cavity of the evaporator inner tank 1001 and heats the water in the water tank 60. This process realizes the secondary utilization of the high-pressure steam and avoids the waste of heat energy.
[0076] Embodiment 2
[0077] like Figure 1-8 As shown, based on the first embodiment, the following improvements are made:
[0078] Furthermore, an axial hole 10013 is provided at the center of the bottom of the inner cavity of the evaporation inner tank 1001;
[0079] The scraper stirring assembly 40 includes a main shaft 4001, the bottom of the main shaft 4001 has an assembly end 40011, the assembly end 40011 is rotatably mounted in the shaft hole 10013, and the top end of the main shaft 4001 is fixedly connected to the output shaft end of the motor 30;
[0080] A shaft sleeve 4002 is fixedly installed at one end of the bottom of the main shaft 4001, and a plurality of L-shaped stirring racks 4003 are fixedly installed on the side wall of the shaft sleeve 4002. The plurality of L-shaped stirring racks 4003 are distributed circumferentially on the side wall of the shaft sleeve 4002;
[0081] Among them, one bottom end of the shaft sleeve 4002 can slide in contact with the bottom of the inner cavity of the evaporation inner tank 1001 , and one bottom end of each L-shaped stirring frame 4003 can slide in contact with the bottom of the inner cavity of the evaporation inner tank 1001 .
[0082] In this embodiment, the above is a preferred structure of the scraper stirring assembly 40. The main shaft 4001 can be driven by the output shaft of the motor 30 and rotate at a high speed in the inner cavity of the evaporation inner tank 1001. When the main shaft 4001 rotates at a high speed, it can drive the shaft sleeve 4002 to rotate at a high speed. When the shaft sleeve 4002 rotates at a high speed, it can simultaneously drive multiple L-shaped stirring racks 4003. When the multiple L-shaped stirring racks 4003 rotate at a high speed, the ammonium sulfate solution being evaporated and purified can be stirred.
[0083] Furthermore, when one end of the bottom of each L-shaped stirring frame 4003 is in sliding contact with the bottom of the inner cavity of the evaporation inner tank 1001 , it is possible to prevent crystallized ammonium sulfate from being deposited on the bottom of the inner cavity of the evaporation inner tank 1001 .
[0084] Furthermore, each L-shaped stirring rack 4003 has a stirring arm on the top, and each stirring arm is provided with a plurality of through holes 40031. With the action of each through hole 40031, the stirring arm of each L-shaped stirring rack 4003 can rotate more smoothly in the ammonium sulfate solution.
[0085] Furthermore, a scraper claw 4004 is fixedly mounted on the bottom of the side wall of each L-shaped stirring frame 4003 , and the bottom of each scraper claw 4004 can be in sliding contact with the bottom of the inner cavity of the evaporation inner tank 1001 .
[0086] In this embodiment, each scraper claw 4004 can play the role of scraping, and during unloading, each scraper claw 4004 can scrape the ammonium sulfate powder at the bottom of the inner cavity of the evaporator inner tank 1001 to the discharge pipe 10012 when rotating at a high speed, so as to accelerate the unloading speed of the purification device. At the same time, it can also avoid the situation where the ammonium sulfate powder cannot be discharged due to being deposited at the bottom of the inner cavity of the evaporator inner tank 1001.
[0087] Furthermore, the bottom edge of the evaporation inner tank 1001 has a circular arc portion 10016;
[0088] Each scraper claw 4004 has an arc-shaped bending portion 40041 at one end of its outer side, and the outer arc surface of each arc-shaped bending portion 40041 can fit with the inner arc surface of the circular arc portion 10016, and after fitting, the outer arc surface of each arc-shaped bending portion 40041 can slide in contact with the inner arc surface of the circular arc portion 10016. Since each discharge pipe 10012 is installed at the circular arc portion 10016, each arc-shaped bending portion 40041 can better assist in unloading, thereby further improving the unloading efficiency of the ammonium sulfate powder in the evaporation inner tank 1001.
[0089] Specifically, after each one-way steam nozzle 50 is embedded in the corresponding embedding hole 10014, each one-way steam nozzle 50 is interference fit with the corresponding embedding hole 10014, so there is no gap between the two, thereby preventing the ammonium sulfate solvent in the evaporation purification from leaking through the gap between the one-way steam nozzle 50 and the embedding hole 10014.
[0090] Furthermore, each discharge pipe 10012 is located at the arc portion 10016, each discharge pipe 10012 is inclined, and the bottom opening of each discharge pipe 10012 is inclined downward. Due to the inclined setting of each discharge pipe 10012, the unloading of ammonium sulfate powder can be more convenient.
[0091] In summary, the workflow of the utility model is:
[0092] like Figure 1-8As shown, one end of the discharge pipe (not shown in the figure) of the ammonium sulfate solution can be plugged and installed in the feed pipe 10011. At the same time, the steam boiler (not shown in the figure) can be arranged on one side of the evaporation tank assembly 10. The steam boiler has a steam pipe (not shown in the figure). One end of the steam pipe is connected to the steam boiler, and the other end can be plugged into the steam inlet pipe 10021 and connected to the steam outer tank 1002 in the evaporation tank assembly 10.
[0093] Among them, the ammonium sulfate solution can be poured into the evaporation inner tank 1001 through the discharge pipe of the ammonium sulfate solution. After the pouring is completed, the high-pressure steam generated by the steam boiler can be transported to the annular steam distribution chamber 10022 through the steam pipeline. After the high-pressure steam enters the annular steam distribution chamber 10022, it can simultaneously enter each one-way steam nozzle 50. Since each one-way steam nozzle 50 is distributed from top to bottom on the side wall of the evaporation inner tank 1001 in a circular form, the high-pressure steam can be sprayed in a cross manner at different height layers in the inner cavity of the evaporation inner tank 1001. When the high-pressure steam is sprayed in a cross manner at different height layers in the inner cavity of the evaporation inner tank 1001, different height layers of the ammonium sulfate solution in the evaporation inner tank 1001 can be evaporated and purified at the same temperature, thereby improving the purification effect of the ammonium sulfate solution;
[0094] At the same time, while the high-pressure steam is evaporating and purifying the ammonium sulfate solution, the motor 30 can drive the scraper and stirrer assembly 40 through its output shaft, so that the scraper and stirrer assembly 40 rotates at a high speed in the inner cavity of the evaporation inner tank 1001. When the scraper and stirrer assembly 40 rotates at a high speed, the ammonium sulfate solution being evaporated and purified can be stirred, and while the scraper and stirrer assembly 40 is stirring, the material can also be continuously scraped at the bottom of the inner cavity of the evaporation inner tank 1001;
[0095] After the purification is completed, the ammonium sulfate solution will crystallize and form ammonium sulfate powder. After the ammonium sulfate solution forms ammonium sulfate powder after evaporation and purification, the discharge valve 20 on each discharge pipe 10012 is opened at the same time, so that each discharge valve 20 remains in an open state. At this time, the scraper and stirring assembly 40 continues to rotate at a high speed driven by the output shaft of the motor 30. Since the scraper and stirring assembly 40 can continuously scrape the bottom of the inner cavity of the evaporator inner tank 1001, the ammonium sulfate powder at the bottom of the inner cavity of the evaporator inner tank 1001 can be scraped by the scraper and stirring assembly 40 to each discharge pipe 10012, and discharged through the discharge pipe 10012. Under the scraping action of the scraper and stirring assembly 40, the discharge speed and efficiency of the purification device can be improved;
[0096] While the high-pressure steam is purifying the ammonium sulfate solution, in order to avoid heat waste of the high-pressure steam, the high-pressure steam in the evaporator inner tank 1001 will enter the steam recovery pipe 70 through the exhaust pipe 10015, and then enter the water tank air inlet pipe 6001 through the steam recovery pipe 70, and then enter the water tank 60 through the water tank air inlet pipe 6001. When the high-pressure steam enters the water tank 60, it can heat the water in the water tank 60. After being heated by the high-pressure steam, the water in the water tank 60 can be used in other processes in the workshop. The high-pressure steam enters the water tank 60 from the inner cavity of the evaporator inner tank 1001 and heats the water in the water tank 60. This process realizes the secondary utilization of the high-pressure steam and avoids the waste of heat energy.
[0097] During the stirring process, specifically: the main shaft 4001 can be driven by the output shaft of the motor 30 to rotate at a high speed in the inner cavity of the evaporation inner tank 1001. When the main shaft 4001 rotates at a high speed, it can drive the shaft sleeve 4002 to rotate at a high speed. When the shaft sleeve 4002 rotates at a high speed, it can simultaneously drive multiple L-shaped stirring racks 4003. When the multiple L-shaped stirring racks 4003 rotate at a high speed, the ammonium sulfate solution being evaporated and purified can be stirred;
[0098] Furthermore, when one end of the bottom of each L-shaped stirring frame 4003 is in sliding contact with the bottom of the inner cavity of the evaporation inner tank 1001, it is possible to prevent the crystallized ammonium sulfate from being deposited on the bottom of the inner cavity of the evaporation inner tank 1001;
[0099] Under the action of each through hole 40031, the stirring arm of each L-shaped stirring frame 4003 can rotate more smoothly in the ammonium sulfate solution;
[0100] Each scraper claw 4004 can play the role of scraping, and when discharging, each scraper claw 4004 can scrape the ammonium sulfate powder at the bottom of the inner cavity of the evaporation inner tank 1001 to the discharge pipe 10012 when rotating at a high speed, so as to accelerate the discharging speed of the purification device, and at the same time, it can also avoid the situation that the ammonium sulfate powder cannot be discharged due to being deposited at the bottom of the inner cavity of the evaporation inner tank 1001;
[0101] Each scraper claw 4004 has an arc-shaped bending portion 40041 at one end of its outer side, and the outer arc surface of each arc-shaped bending portion 40041 can fit with the inner arc surface of the circular arc portion 10016, and after fitting, the outer arc surface of each arc-shaped bending portion 40041 can slide in contact with the inner arc surface of the circular arc portion 10016. Since each discharge pipe 10012 is installed at the circular arc portion 10016, each arc-shaped bending portion 40041 can better assist in unloading, thereby further improving the unloading efficiency of the ammonium sulfate powder in the evaporation inner tank 1001.
[0102] The above different embodiments can be combined, replaced and used in conjunction with each other.
[0103] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0104] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ammonium sulfate purification device, characterized in that: include: An evaporation tank assembly (10), wherein the evaporation tank assembly (10) comprises an evaporation inner tank (1001) and a steam outer tank (1002); A feed pipe (10011) is provided on one side of the top of the evaporation inner tank (1001), and a plurality of discharge pipes (10012) are provided at the bottom edge of the evaporation inner tank (1001), and each of the discharge pipes (10012) is provided with a discharge valve (20); A plurality of embedding holes (10014) are provided on the side wall of the evaporation inner tank (1001), and the plurality of embedding holes (10014) are distributed in a circle from top to bottom on the side wall of the evaporation inner tank (1001); The top side of the evaporation inner tank (1001) is provided with an exhaust pipe (10015); The steam outer tank (1002) is fixedly mounted on the outer wall of the evaporation inner tank (1001); a steam inlet pipe (10021) is provided on one side of the top of the steam outer tank (1002); and an annular steam distribution chamber (10022) is formed between the steam outer tank (1002) and the evaporation inner tank (1001); The annular steam distribution chamber (10022) is connected to the inner cavity of the evaporation inner tank (1001) via the embedding hole (10014); a motor (30), the motor (30) being fixedly mounted at the top center of the evaporator inner tank (1001), and an output shaft of the motor (30) passing downward from the top of the evaporator inner tank (1001) and extending into the inner cavity of the evaporator inner tank (1001); a scraper and stirring assembly (40), the scraper and stirring assembly (40) being rotatably mounted in the inner cavity of the evaporator inner tank (1001), and a top end of the scraper and stirring assembly (40) being connected to an output shaft of the motor (30); A plurality of one-way steam nozzles (50), each of the one-way steam nozzles (50) being able to correspond to the embedding holes (10014) one by one, and each of the one-way steam nozzles (50) being embedded in the corresponding embedding holes (10014), and after being embedded, the air inlet end of each of the one-way steam nozzles (50) is located in the annular steam distribution chamber (10022), and the air discharge end of each of the one-way steam nozzles (50) is located in the inner cavity of the evaporation inner tank (1001); A water tank (60), the water tank (60) being arranged on one side of the evaporation tank body assembly (10), the top of the water tank (60) being provided with a water tank air inlet pipe (6001); and a steam recovery pipe (70), one end of the steam recovery pipe (70) being plugged into and installed in the exhaust pipe (10015), and the other end of the steam recovery pipe (70) being plugged into and installed in the water tank air inlet pipe (6001).
2. An ammonium sulfate purification device according to claim 1, characterized in that: An axial hole (10013) is provided at the center of the bottom of the inner cavity of the evaporation inner tank (1001); The scraper stirring assembly (40) comprises a main shaft (4001), the bottom of the main shaft (4001) has an assembly end (40011), the assembly end (40011) is rotatably mounted in the shaft hole (10013), and the top end of the main shaft (4001) is fixedly connected to the end of the output shaft of the motor (30); A shaft sleeve (4002) is fixedly mounted on one end of the bottom of the main shaft (4001), and a plurality of L-shaped stirring racks (4003) are fixedly mounted on the side wall of the shaft sleeve (4002), wherein the plurality of L-shaped stirring racks (4003) are distributed circumferentially on the side wall of the shaft sleeve (4002); One end of the bottom of the shaft sleeve (4002) can be in sliding contact with the bottom of the inner cavity of the evaporation inner tank (1001), and one end of the bottom of each L-shaped stirring frame (4003) can be in sliding contact with the bottom of the inner cavity of the evaporation inner tank (1001).
3. An ammonium sulfate purification device according to claim 2, characterized in that: Each L-shaped stirring frame (4003) has a stirring arm on its upper portion, and each stirring arm is provided with a plurality of through holes (40031).
4. An ammonium sulfate purification device according to claim 2 or 3, characterized in that: A scraping claw (4004) is fixedly mounted on the bottom of the side wall of each L-shaped stirring frame (4003), and the bottom of each scraping claw (4004) is capable of slidingly contacting the bottom of the inner cavity of the evaporation inner tank (1001).
5. An ammonium sulfate purification device according to claim 4, characterized in that: The bottom edge of the evaporation inner tank (1001) has a circular arc portion (10016); Each of the scraper claws (4004) has an arc-shaped bending portion (40041) at one outer end, and the outer arc surface of each of the arc-shaped bending portions (40041) can fit with the inner arc surface of the circular arc portion (10016), and after fitting, the outer arc surface of each of the arc-shaped bending portions (40041) can slide in contact with the inner arc surface of the circular arc portion (10016).
6. An ammonium sulfate purification device according to claim 5, characterized in that: Each of the discharge pipes (10012) is located at the arc portion (10016), each of the discharge pipes (10012) is inclined, and the bottom opening of each of the discharge pipes (10012) is inclined downward.
7. An ammonium sulfate purification device according to claim 1, characterized in that: After each of the one-way steam spray heads (50) is embedded in the corresponding embedding hole (10014), each of the one-way steam spray heads (50) is interference-fitted with the corresponding embedding hole (10014).
Citation Information
Patent Citations
Ammonium sulfate evaporative crystallization device
CN220345127U