High-speed dispersing device for high-efficiency color spraying pigment production

By adopting biaxial dispersion and unpole variable speed design in the pigment high-speed dispersion device, the problems of unstable dispersion effect and low production efficiency in the prior art are solved, and efficient and uniform pigment dispersion and production quality are achieved.

CN222518312UActive Publication Date: 2025-02-25ZHONGSHAN XIMEIGAO CAR CARE PROD CO LTD
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Patent Information

Application Number
CN202421068035.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-25
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

During the continuous working process of the existing pigment high-speed dispersion device, due to the viscosity, particle size and dispersion speed of the pigment, the dispersion effect is unstable, the dispersion is uneven, and the production efficiency is low.

Method used

Design a high-speed dispersion device for high-efficiency spray pigment production, adopting a dual-axis dispersion and unpole-speed variable design, and drives the dispersion main synchronization wheel and the secondary synchronization wheel through a dispersing power motor to rotate the dispersion blades and dispersion gear discs to realize the pigment Disperse evenly and avoid waste of pigment by scraping blocks.

Benefits of technology

The dispersion efficiency and dispersion uniformity are improved, the production quality is enhanced, and the stable dispersion effect of Wuji variable speed adapted to different pigment characteristics is achieved, and the service life of the device is extended.

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Abstract

The utility model relates to the technical field of pigment production and dispersion production, and discloses a high-speed dispersion device for high-efficiency color spraying pigment production, which comprises a rack, and a dispersion stirring barrel and a stand column are arranged on the rack. The top of the stand column is provided with a dispersion assembly which comprises a dispersion power motor I, the output end of the dispersion power motor I is connected with a dispersion main synchronizing wheel, and the opposite side is provided with a dispersion auxiliary synchronizing wheel; a synchronous belt is arranged between the main and auxiliary synchronous wheels. The output end of the speed reducer is connected with a first spindle belt wheel, a spindle is arranged on the opposite side and sleeved with a second spindle belt wheel, and a spindle belt is arranged between the two belt wheels. The main shaft extends into the stirring barrel and is provided with dispersing blades, and scraping blocks are arranged at the bottoms of the blades. The dispersing power motor I and the dispersing power motor II drive the dispersing blades and the dispersing fluted disc to perform double-shaft dispersing through the main shaft and the auxiliary shaft, so that the dispersing efficiency is improved, the pigment is dispersed more uniformly, and the production quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pigment production and dispersion, in particular to a high-speed dispersion device for efficient color-spraying pigment production. Background Art

[0002] The existing patent application number is 201310085627.7, and the publication number is CN104056564A, which is a Chinese patent for a high-speed pigment dispersion device for pigment processing experiments. The high-speed pigment dispersion device for pigment processing experiments includes a base, a dispersion head fixedly connected to the base through a column, a dispersion head drive motor is provided on one side of the dispersion head, and a container clamp is provided on the base. After the container containing the pigment to be dispersed and water is clamped by the container clamp, the drive motor is started to drive the dispersion head to rotate, thereby achieving dispersion of the pigment in the container, and the structure is simple, easy to operate and control.

[0003] In combination with the above scheme, there are the following problems: although the high-speed pigment dispersion device for pigment processing test can achieve pigment dispersion, during continuous operation, due to factors such as pigment viscosity, particle size and dispersion speed, the rotation speed of the dispersion head may be affected, resulting in unstable dispersion effect. The pigment dispersion method adopts uniaxial dispersion, which has problems such as uneven dispersion and low production efficiency.

[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a high-speed dispersing device for efficient inkjet pigment production. Utility Model Content

[0005] The utility model aims to provide a high-speed dispersing device for producing efficient spray paint, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A technical solution for a high-speed dispersing device for efficient production of inkjet paint, comprising a frame, a dispersing and stirring barrel being arranged on the frame, a column being arranged on the adjacent side of the dispersing and stirring barrel, a dispersing component being arranged on the top of the column, the dispersing component comprising a dispersing power motor 1, an output end of the dispersing power motor 1 being connected to a dispersing main synchronous wheel, an operating dispersing sub-synchronous wheel being arranged on the opposite side of the dispersing main synchronous wheel, a reducer being connected in the shaft hole of the dispersing sub-synchronous wheel via a connecting shaft, a synchronous belt being arranged between the dispersing main synchronous wheel and the dispersing sub-synchronous wheel, a main shaft pulley 1 being connected to the output end of the reducer, a main shaft being arranged on the opposite side of the main shaft pulley 1, a main shaft being arranged in a sleeve shape with a main shaft pulley 2, a main shaft belt being arranged between the main shaft pulley 1 and the main shaft pulley 2, the main shaft extending into the dispersing and stirring barrel, and a dispersing blade being installed on the main shaft, and a scraper being arranged at the bottom of the dispersing blade.

[0008] As a preferred technical solution, a distributed power motor 2 is arranged on an adjacent side of the distributed power motor 1, and the output end of the distributed power motor 2 is connected to a distributed main synchronous wheel, and a distributed auxiliary synchronous wheel is arranged on the opposite side of the distributed main synchronous wheel, and a transmission shaft is arranged in the shaft hole of the distributed auxiliary synchronous wheel, and the distributed main synchronous wheel and the distributed auxiliary synchronous wheel are connected by a synchronous belt.

[0009] As a preferred technical solution, a secondary shaft pulley 1 is arranged on the transmission shaft, a secondary shaft is arranged on the opposite side of the secondary shaft pulley 1, a secondary shaft pulley 2 is arranged on the secondary shaft, and a secondary shaft belt is arranged between the secondary shaft pulley 1 and the secondary shaft pulley 2.

[0010] As a preferred technical solution, the secondary shaft extends into the dispersing and stirring barrel, and a dispersing toothed disc is installed at the bottom end.

[0011] As a preferred technical solution, the dispersion toothed disc is located above the dispersion blades.

[0012] As a preferred technical solution, the first distributed power motor and the second distributed power motor are commonly sleeved with an outer shell.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model is a high-speed dispersion device for efficient inkjet pigment production. The dispersion power motor 1 and the dispersion power motor 2 are arranged to drive the dispersion blades and the dispersion toothed discs through the main shaft and the secondary shaft to perform dual-axis dispersion, thereby improving the dispersion efficiency, making the pigment dispersion more uniform, and improving the production quality. At the same time, the scraper block at the bottom of the dispersion blade can scrape off the pigment attached to the inner wall of the dispersion mixing barrel to avoid waste. In addition, the main shaft pulley 1 and the main shaft pulley 2, and the secondary shaft pulley 1 and the secondary shaft pulley 2 are connected by belts, which can realize stepless speed change, adjust the dispersion speed according to the different characteristics of the pigment, and make the dispersion effect more stable. At the same time, the outer shell can protect the motor to prevent the pigment from damaging it, thereby extending the service life of the device. This solution has more excellent performance and broader application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of a high-speed dispersing device for the production of efficient inkjet pigments;

[0016] Figure 2 The present invention is a schematic diagram of the structure of a dispersing component of a high-speed dispersing device for the production of efficient inkjet pigments.

[0017] In the accompanying drawings, the following are marked: 1. frame; 2. dispersion mixing barrel; 3. column; 31. housing; 32. dispersion power motor 1; 33. dispersion main synchronous wheel; 34. dispersion secondary synchronous wheel; 35. synchronous belt; 36. main shaft pulley 1; 37. main shaft pulley 2; 38. main shaft belt; 39. main shaft; 40. dispersion blade; 41. scraper block; 42. dispersion power motor 2; 43. secondary shaft pulley 1; 44. secondary shaft pulley 2; 45. secondary shaft belt; 46. secondary shaft; 47. dispersion gear disc. DETAILED DESCRIPTION

[0018] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0019] like Figure 1 , Figure 2As shown, the utility model provides a technical solution of a high-speed dispersing device for efficient production of inkjet paint: comprising a frame 1, a dispersing and stirring barrel 2 is arranged on the frame 1, a column 3 is arranged on the adjacent side of the dispersing and stirring barrel 2, a dispersing assembly is arranged on the top of the column 3, the dispersing assembly comprises a dispersing power motor 1 32, a dispersing main synchronous wheel 33 is connected to the output end of the dispersing power motor 1 32, a dispersing sub-synchronous wheel 34 is arranged on the opposite side of the dispersing main synchronous wheel 33, a reducer is connected to the shaft hole of the dispersing sub-synchronous wheel 34 through a connecting shaft, a synchronous belt 35 is arranged between the dispersing main synchronous wheel 33 and the dispersing sub-synchronous wheel 34, a main shaft pulley 1 36 is connected to the output end of the reducer, a main shaft 39 is arranged on the opposite side of the main shaft pulley 1 36, a main shaft 39 is sleeved with a main shaft pulley 2 37, a main shaft belt 38 is arranged between the main shaft pulley 1 36 and the main shaft pulley 2 37, the main shaft 39 extends into the dispersing and stirring barrel 2, and a dispersing leaf 40 is installed on the main shaft 39, and a scraper 41 is arranged at the bottom of the dispersing leaf 40;

[0020] A dispersed power motor 2 42 is arranged on the adjacent side of the dispersed power motor 1 32, and the output end of the dispersed power motor 2 42 is connected to a dispersed main synchronous wheel 33, and a dispersed sub-synchronous wheel 34 is arranged on the opposite side of the dispersed main synchronous wheel 33, and a transmission shaft is arranged in the shaft hole of the dispersed sub-synchronous wheel 34, and the dispersed main synchronous wheel 33 and the dispersed sub-synchronous wheel 34 are connected through a synchronous belt 35, and a secondary shaft pulley 1 43 is arranged on the transmission shaft, and a secondary shaft 46 is arranged on the opposite side of the secondary shaft pulley 1 43, and a secondary shaft pulley 2 44 is arranged on the secondary shaft 46, and a secondary shaft belt 45 is arranged between the secondary shaft pulley 1 43 and the secondary shaft pulley 2 44, and the secondary shaft 46 extends into the dispersed mixing barrel 2, and a dispersed toothed disc 47 is installed at the bottom, and the dispersed toothed disc 47 is located above the dispersed blade 40.

[0021] According to the above scheme, in this embodiment, the dispersion power motor 1 32 and the dispersion power motor 2 42 respectively drive two different dispersion components to achieve high-speed dispersion of the pigment. The main shaft 39 and the secondary shaft 46 respectively drive the dispersion blade 40 and the dispersion toothed disc 47 to rotate, thereby achieving uniform dispersion of the pigment. The scraper 41 at the bottom of the dispersion blade 40 can effectively scrape off the pigment attached to the inner wall of the dispersion mixing barrel 2, thereby avoiding the waste of the pigment. The main shaft pulley 1 36 and the main shaft pulley 2 37, and the secondary shaft pulley 1 43 and the secondary shaft pulley 2 44 are connected by belts, and the speed can be adjusted as needed to achieve stepless speed change to adapt to pigments of different characteristics and ensure the stability of the dispersion effect. In addition, the setting of the housing 31 can effectively protect the dispersion power motor 1 32 and the dispersion power motor 2 42, prevent the pigment from causing damage to them, and extend the service life of the entire device.

[0022] In general, the high-speed dispersing device for efficient inkjet pigment production provided by the utility model improves the dispersing efficiency and uniformity through the design of dual-axis dispersing and infinitely variable speed, and can effectively scrape off the pigment attached to the inner wall to avoid waste. In addition, the protective design of the shell also prolongs the service life of the device, making the device have a wide range of application prospects in inkjet pigment production.

[0023] like Figure 1 , Figure 2 As shown, the distributed power motor 1 32 and the distributed power motor 2 42 are commonly sheathed with a housing 31 .

[0024] According to the above solution, in this embodiment, the housing 31 can be provided to protect the motor, prevent the paint from damaging it, and extend the service life of the device.

[0025] The working principle and use process of the utility model: After the various components of the solution are assembled in sequence, all the working steps can be completed according to the above implementation methods in sequence according to actual needs.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0027] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0029] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the present invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-speed dispersing device for efficient inkjet pigment production, characterized in that: The machine comprises a frame (1), a dispersing and stirring barrel (2) is arranged on the frame (1), a column (3) is arranged on one side adjacent to the dispersing and stirring barrel (2), a dispersing assembly is arranged on the top of the column (3), the dispersing assembly comprises a dispersing power motor (32), an output end of the dispersing power motor (32) is connected to a dispersing main synchronous wheel (33), an operating dispersing auxiliary synchronous wheel (34) is arranged on the opposite side of the dispersing main synchronous wheel (33), a reducer is connected to the shaft hole of the dispersing auxiliary synchronous wheel (34) via a connecting shaft, and the dispersing main synchronous wheel (33) is provided with a dispersing auxiliary synchronous wheel (34). A synchronous belt (35) is arranged between the dispersion auxiliary synchronous wheel (34), the output end of the reducer is connected to a main shaft pulley (36), a main shaft (39) is arranged on the side opposite to the main shaft pulley (36), a main shaft pulley (37) is mounted on the main shaft (39), a main shaft belt (38) is arranged between the main shaft pulley (36) and the main shaft pulley (37), the main shaft (39) extends into the dispersion mixing barrel (2), and a dispersion blade (40) is installed on the main shaft (39), and a scraper (41) is arranged at the bottom of the dispersion blade (40).

2. A high-speed dispersing device for efficient inkjet pigment production according to claim 1, characterized in that: A dispersed power motor 2 (42) is arranged on an adjacent side of the dispersed power motor 1 (32); an output end of the dispersed power motor 2 (42) is connected to a dispersed main synchronous wheel (33); a dispersed auxiliary synchronous wheel (34) is arranged on an opposite side of the dispersed main synchronous wheel (33); a transmission shaft is arranged in an axial hole of the dispersed auxiliary synchronous wheel (34); and the dispersed main synchronous wheel (33) and the dispersed auxiliary synchronous wheel (34) are connected via a synchronous belt (35).

3. A high-speed dispersing device for efficient inkjet pigment production according to claim 2, characterized in that: A secondary shaft pulley (43) is arranged on the transmission shaft, a secondary shaft (46) is arranged on the side opposite to the secondary shaft pulley (43), a secondary shaft pulley (44) is arranged on the secondary shaft (46), and a secondary shaft belt (45) is arranged between the secondary shaft pulley (43) and the secondary shaft pulley (44).

4. A high-speed dispersing device for efficient inkjet pigment production according to claim 3, characterized in that: The secondary shaft (46) extends into the dispersing and stirring barrel (2), and a dispersing toothed disc (47) is installed at the bottom end.

5. A high-speed dispersing device for efficient inkjet pigment production according to claim 4, characterized in that: The dispersion toothed disc (47) is located above the dispersion blades (40).

6. A high-speed dispersing device for efficient inkjet pigment production according to claim 2, characterized in that: The first dispersed power motor (32) and the second dispersed power motor (42) are both covered with a housing (31).

Citation Information

Patent Citations

  • High-speed dispersing device for pigment processing tests

    CN104056564A