Fertilizer granulator

By designing the limit cavity and telescopic push rod structure in the fertilizer granulator and supporting the slicing blades, the problem of easy bending of the slicing structure in the prior art is solved, and a more stable and efficient pelletizing process is achieved.

CN222518513UActive Publication Date: 2025-02-25HEBI HUBANG AGRI TECH CO LTD
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Patent Information

Application Number
CN202421090058.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-25
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The split structure of the existing fertilizer granulator lacks side-end auxiliary support, which is prone to bending and deformation, affecting the granulation effect and service life.

Method used

A fertilizer granulator including a conical cylindrical granulator, a fixing plate, a discharge round hole, a first and second telescopic push rod, a limiting ring groove, a limiting plate and a driving motor are designed, through a limiting cavity The telescopic push rod structure assists the slicing blade to avoid deformation.

Benefits of technology

It effectively avoids deformation of the slicing structure, extends service life, and makes the granulation process more stable and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fertilizer pelletizer. The fertilizer pelletizer comprises a pelletizing cylinder, a discharging pipe, supporting legs, a fixing plate, a discharging round hole, a feeding hopper, a cylinder cover, a plurality of first telescopic push rods, an extrusion plate, a fixing ring, a second telescopic push rod, a limiting ring groove, a limiting plate, a limiting cavity formed between the limiting ring groove and the limiting plate, a fixing frame, a driving motor and a cutting blade. According to the fertilizer granulator disclosed by the utility model, not only can the basic requirement of granulating the fertilizer be met, but also the side end of the cutting structure can be supported in an auxiliary manner, so that the cutting structure is effectively prevented from being deformed, the service life of the cutting structure is further prolonged, the cutting structure can continuously and stably cut raw materials, and the production efficiency is improved. And the device can continuously and stably carry out granulation processing on the fertilizer.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fertilizer production, in particular to a fertilizer granulator. Background Art

[0002] In the process of producing fertilizers, it is necessary to granulate the fertilizers. Although the existing fertilizer granulators can meet the basic needs of granulating the fertilizers, after the raw materials are squeezed out of the round hole, when the raw materials are cut by the cutting structure, because the cutting structure used is only connected to the rotating structure in the middle, and other parts of the cutting structure, such as the side ends, are not provided with auxiliary support structures, there is a defect that the cutting structure is easily bent and deformed, which not only affects the service life of the cutting structure, but also affects the effect of cutting the raw materials, which will bring great inconvenience to people's use.

[0003] For example, the utility model with the announcement number CN 217164294 U discloses a fertilizer granulator. In the technical solution of this patent, the raw materials extruded from the circular holes on the fixed plate are cut by a blade connected to the rotating shaft. Since only the middle part of the blade is connected to the rotating shaft, and no auxiliary supporting structure is provided at the side end of the blade, it is easy to cause the blade to bend and deform, thereby affecting the effect of cutting the raw materials and thus affecting the effect of granulating the fertilizer, and cannot fully meet people's usage needs. Utility Model Content

[0004] In view of this, the utility model aims at the deficiencies of the prior art and provides a fertilizer granulator, which can not only meet the basic needs of fertilizer granulation processing, but also provide auxiliary support for the side ends of the cutting structure, thereby effectively avoiding deformation of the cutting structure, thereby extending the service life of the cutting structure, and enabling the cutting structure to continuously and stably cut the raw materials, so that the device can continuously and stably granulate the fertilizer.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a fertilizer granulator, including a granulating cylinder with a conical cylinder shape at the lower end, a discharge pipe is arranged at the bottom of the granulating cylinder, a supporting leg is arranged at the bottom of the discharge pipe, a fixing plate is detachably arranged on the inner side wall of the middle part of the granulating cylinder, a plurality of discharge circular holes are penetrated on the fixing plate, a feed hopper located above the fixing plate is arranged on the upper part of the side end of the granulating cylinder, a cylinder cover is detachably arranged on the top of the granulating cylinder, a plurality of first telescopic push rods whose output shafts extend to the inside of the granulating cylinder are vertically arranged on the top of the cylinder cover, and the lower ends of the output shafts of the plurality of first telescopic push rods are arranged with a contact with the fixing plate. An adaptive extrusion plate, a fixing ring is arranged on the inner side wall of the inner lower end of the granulating cylinder, a plurality of second telescopic push rods with output shafts extending to the top of the fixing ring are vertically arranged at the bottom of the fixing ring, and a limiting ring groove is commonly arranged on the upper ends of the output shafts of the plurality of second telescopic push rods, and a limiting ring groove is detachably arranged on the top of the limiting ring groove and a limiting plate adapted to the cutting blade is detachably arranged, and a limiting cavity is jointly formed between the limiting ring groove and the limiting plate, and a U-shaped fixing frame is arranged at the bottom of the limiting ring groove, and a driving motor with the upper end of the output shaft adapted to the limiting cavity is vertically arranged at the bottom of the fixing frame, and a cutting blade adapted to the limiting cavity is detachably arranged on the output shaft of the driving motor.

[0006] As a further improvement of the utility model, a fixing slot is arranged at the top of the limiting ring groove, a fixing clamping ring matched with the fixing slot is arranged at the bottom of the limiting plate, a countersunk fixing bolt passing through the fixing clamping ring and screwed and fixed with the limiting ring groove is arranged at the top of the limiting plate, a threaded fixing hole matched with the countersunk fixing bolt is arranged on the limiting ring groove, and a first yielding countersunk hole matched with the countersunk fixing bolt is arranged at the top of the limiting plate.

[0007] As a further improvement of the utility model, the bottom of the cutting blade is provided with a connecting cylinder which is clamped and fixed to the upper end of the output shaft of the driving motor, the side end of the connecting cylinder is provided with a connecting bolt for threadedly fixing the output shaft of the driving motor, and the output shaft of the driving motor is provided with a threaded connecting hole which is compatible with the connecting bolt.

[0008] As a further improvement of the utility model, a support ring matched with the fixed plate is arranged on the inner wall of the granulation cylinder, a fastening countersunk bolt for threadedly fixing the support ring is arranged on the fixed plate, a threaded fastening hole matched with the fastening countersunk bolt is arranged on the support ring, and a second yielding countersunk hole matched with the fastening countersunk bolt is arranged on the top of the fixed plate.

[0009] As a further improvement of the utility model, the cylinder cover is fixedly connected to the granulating cylinder, and the cylinder cover is also provided with mounting bolts for threadedly fixing the granulating cylinder, and the granulating cylinder is provided with threaded mounting holes matched with the mounting bolts.

[0010] As a further improvement of the utility model, a handle is also provided on the cylinder cover, and the cylinder cover can be conveniently moved by the handle.

[0011] As a further improvement of the utility model, a transparent observation window for the lower part of the fixing plate is also arranged on the granulating cylinder.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] Firstly, the user can add the raw materials into the granulation barrel through the feed hopper so that the raw materials fall onto the top of the fixed plate, and then the extrusion plate can be moved downward through the multiple first telescopic push rods. Under the extrusion cooperation between the extrusion plate and the fixed plate, the raw materials can pass through the multiple discharge holes and move to a certain distance below the fixed plate. At the same time, the output shaft of the driving motor can be rotated, so that the cutter can cut the raw materials moved to the bottom of the fixed plate, thereby granulating the raw materials. The cut raw materials will move downward in the granulation barrel and leave the granulation barrel through the discharge pipe; the cutting blade is rotating. During the process, the side end of the cutting blade can rotate in the limiting cavity, thereby being limited by the limiting ring groove and the limiting plate, avoiding the cutting blade from being completely deformed, so that the cutting blade can continuously and stably cut and granulate the raw materials; after removing the fixing plate, the limiting ring groove, the fixing plate, the driving motor and the cutting blade can be moved to the top of the granulating barrel through multiple second telescopic push rods, so that the user can easily remove the limiting plate from the limiting ring groove, and conveniently separate the connecting barrel from the output shaft of the driving motor, and then the cutting blade can be conveniently removed for grinding and other processing.

[0014] Secondly, it is only necessary to place the fixing plate on the support ring, and then pass the fastening countersunk bolt through the second offset countersunk hole, the fixing plate and screw it to the threaded fastening hole to achieve flexible fixation of the fixing plate and the support ring; it is only necessary to clamp and fix the connecting tube and the output shaft of the driving motor, and then pass the connecting bolt through the side wall of the connecting tube and screw it to the threaded connecting hole to achieve flexible fixation of the cutting blade and the output shaft of the driving motor; it is only necessary to clamp and fix the fixing clamping ring and the fixing slot, and then pass the countersunk fixing bolt through the first offset countersunk hole and screw it to the threaded fixing hole to achieve detachable fixation of the limit plate and the limit ring groove.

[0015] Thirdly, the cylinder cover and the granulating cylinder can be flexibly fixed by only clamping and fixing the cylinder cover and the upper end of the granulating cylinder, and then passing the mounting bolts through the side wall of the cylinder cover and screwing and fixing them with the threaded mounting holes.

[0016] Fourthly, through the transparent observation window, the user can easily check the situation inside the granulation cylinder below the fixed plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the cylinder cover, the first telescopic push rod, the extrusion plate, and the mounting bolts of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the granulating cylinder, the fixing plate, the discharging circular hole, and the fastening countersunk bolts of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the fixed plate, the discharging circular hole, the fixed ring, the second telescopic push rod, the limit ring groove, the limit cavity, the fixed frame, the drive motor, the cutting blade, the connecting cylinder, the connecting bolts, and the supporting ring of the utility model;

[0022] Figure 5 It is a structural schematic diagram of the limit ring groove, the fixing frame and the fixing slot of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the limit plate, the fixing clamp ring and the countersunk fixing bolt of the utility model.

[0024] In the figure: 101, granulation cylinder; 102, discharge pipe; 103, fixing plate; 104, discharge hole; 105, feed hopper; 106, cylinder cover; 107, first telescopic push rod; 108, extrusion plate; 109, fixing ring; 110, second telescopic push rod; 111, limit ring groove; 112, limit plate; 113, limit cavity; 114, fixing frame; 115, driving motor; 116, cutting blade; 117, connecting cylinder; 118, connecting bolt; 119, mounting bolt; 120, supporting leg; 201, fixing slot; 202, fixing ring; 203, countersunk fixing bolt; 301, supporting ring; 302, fastening countersunk bolt; 303, transparent observation window. DETAILED DESCRIPTION

[0025] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0026] like Figure 1 , 2As shown in Figures 3 and 4, a fertilizer granulator comprises a granulating cylinder 101 with a conical lower end, a discharge pipe 102 is arranged at the bottom of the granulating cylinder 101, a supporting leg 120 is arranged at the bottom of the discharge pipe 102, a fixing plate 103 is detachably arranged on the inner side wall of the middle part of the granulating cylinder 101, a plurality of discharge circular holes 104 are penetrated through the fixing plate 103, a feeding hopper 105 located above the fixing plate 103 is arranged at the upper part of the side end of the granulating cylinder 101, a cylinder cover 106 is detachably arranged on the top of the granulating cylinder 101, a plurality of first telescopic push rods 107 whose output shafts extend to the inside of the granulating cylinder 101 are vertically arranged on the top of the cylinder cover 106, an extrusion plate 108 matched with the fixing plate 103 is arranged at the lower ends of the output shafts of the plurality of first telescopic push rods 107, and the granulating cylinder A fixing ring 109 is arranged on the inner side wall of the inner lower end of 101, and a plurality of second telescopic push rods 110 with output shafts extending to the top of the fixing ring 109 are vertically arranged at the bottom of the fixing ring 109, and a limiting ring groove 111 is commonly arranged at the upper ends of the output shafts of the plurality of second telescopic push rods 110, and a limiting ring groove 111 is detachably arranged at the top of the limiting ring groove 111, and a limiting plate 112 matched with the cutting blade 116 is jointly formed between the limiting ring groove 111 and the limiting plate 112, and a limiting cavity 113 is jointly formed between the limiting ring groove 111 and the limiting plate 112, and a U-shaped fixing frame 114 is arranged at the bottom of the limiting ring groove 111, and a driving motor 115 with the upper end of the output shaft matched with the limiting cavity 113 is vertically arranged at the bottom of the fixing frame 114, and a cutting blade 116 matched with the limiting cavity 113 is detachably arranged on the output shaft of the driving motor 115.

[0027] like Figure 5 , 6 As shown, a fixing slot 201 is arranged at the top of the limiting ring groove 111, a fixing clamping ring 202 matched with the fixing slot 201 is arranged at the bottom of the limiting plate 112, a countersunk fixing bolt 203 passing through the fixing clamping ring 202 and screwed and fixed to the limiting ring groove 111 is arranged at the top of the limiting plate 112, a threaded fixing hole matched with the countersunk fixing bolt 203 is arranged on the limiting ring groove 111, and a first yielding countersunk hole matched with the countersunk fixing bolt 203 is arranged at the top of the limiting plate 112.

[0028] like Figure 4 As shown, a connecting tube 117 which is clamped and fixed to the upper end of the output shaft of the driving motor 115 is provided at the bottom of the cutting blade 116, and a connecting bolt 118 which is used to screw and fix the output shaft of the driving motor 115 is provided at the side end of the connecting tube 117, and a threaded connecting hole which is compatible with the connecting bolt 118 is provided on the output shaft of the driving motor 115.

[0029] like Figure 4As shown, a support ring 301 matched with the fixed plate 103 is arranged on the inner wall of the granulation cylinder 101, a fastening countersunk bolt 302 for threadedly fixing the support ring 301 is arranged on the fixed plate 103, a threaded fastening hole matched with the fastening countersunk bolt 302 is arranged on the support ring 301, and a second yielding countersunk hole matched with the fastening countersunk bolt 302 is arranged on the top of the fixed plate 103.

[0030] like Figure 1 As shown, the barrel cover 106 is fixedly engaged with the granulating barrel 101, and the barrel cover 106 is also provided with a mounting bolt 119 for screwing and fixing the granulating barrel 101, and the granulating barrel 101 is provided with a threaded mounting hole adapted to the mounting bolt 119. The barrel cover 106 is also provided with a handle. The barrel cover 106 can be easily moved by the handle. It is only necessary to make the barrel cover 106 and the upper end of the granulating barrel 101 fixedly engaged, and then make the mounting bolt 119 pass through the side wall of the barrel cover 106 and screw-engage and fix it with the threaded mounting hole, so that the barrel cover 106 and the granulating barrel 101 can be flexibly fixed.

[0031] The user can add raw materials into the granulation barrel 101 through the feed hopper 105 and make the raw materials fall onto the top of the fixed plate 103. After that, the output shafts of the multiple first telescopic push rods 107 can be moved downward by a certain distance, so that the extrusion plate 108 moves downward. Under the extrusion cooperation between the extrusion plate 108 and the fixed plate 103, the raw materials can pass through the multiple discharge holes 104 and move to a certain distance below the fixed plate 103. At the same time, the output shaft of the drive motor 115 can be rotated, so that the cutter can cut the raw materials moved to the bottom of the fixed plate 103, thereby granulating the raw materials. The cut raw materials will move downward in the granulation barrel 101 and leave the granulation barrel 101 through the discharge pipe 102.

[0032] During the rotation of the cutting blade 116, the side end of the cutting blade 116 can rotate in the limiting cavity 113, thereby being limited by the limiting groove 111 and the limiting plate 112, avoiding the cutting blade 116 from being completely deformed, so that the cutting blade 116 can continuously and stably cut and granulate the raw material; after removing the fixing plate 103, the output shafts of the multiple second telescopic push rods 110 can be extended to a certain length, so that the limiting groove 111, the fixing plate 103, the driving motor 115, and the cutting blade 116 are moved to the top of the granulating cylinder 101, so that the user can easily remove the limiting plate 112 from the limiting groove 111, and conveniently separate the connecting cylinder 117 from the output shaft of the driving motor 115, and then the cutting blade 116 can be conveniently removed for grinding and other processing.

[0033] It is only necessary to place the fixing plate 103 on the support ring 301, and then pass the fastening countersunk bolt 302 through the second offset countersunk hole, the fixing plate 103 and screw it to the threaded fastening hole, so that the fixing plate 103 and the support ring 301 can be flexibly fixed; it is only necessary to clamp and fix the connecting tube 117 and the output shaft of the driving motor 115, and then pass the connecting bolt 118 through the side wall of the connecting tube 117 and screw it to the threaded connecting hole, so that the cutting blade 116 and the output shaft of the driving motor 115 can be flexibly fixed; it is only necessary to clamp and fix the fixing clamp ring 202 and the fixing slot 201, and then pass the countersunk fixing bolt 203 through the first offset countersunk hole and screw it to the threaded fixing hole, so that the limit plate 112 and the limit ring slot 111 can be detachably fixed.

[0034] According to another embodiment of the present invention, Figure 1 As shown, the granulation cylinder 101 is also provided with a transparent observation window 303 for the lower part of the fixing plate 103. Through the transparent observation window 303, the user can conveniently check the situation inside the granulation cylinder 101 below the fixing plate 103.

[0035] The above are preferred implementations of the present utility model. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present utility model. These improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A fertilizer granulator, comprising a granulator (101) with a conical lower end, a discharge pipe (102) is arranged at the bottom of the granulator (101), a support leg (120) is arranged at the bottom of the discharge pipe (102), a fixing plate (103) is detachably arranged on the inner side wall of the middle part of the granulator (101), a plurality of discharge circular holes (104) are penetrated on the fixing plate (103), a feed hopper (105) is arranged on the upper side of the granulator (101) and is located above the fixing plate (103), characterized in that: The top of the granulating barrel (101) is detachably provided with a barrel cover (106), and the top of the barrel cover (106) is vertically provided with a plurality of first telescopic push rods (107) whose output shafts extend to the inside of the granulating barrel (101), and the lower ends of the output shafts of the plurality of first telescopic push rods (107) are provided with an extrusion plate (108) adapted to the fixing plate (103), and a fixing ring (109) is provided on the inner side wall of the lower end of the granulating barrel (101), and the bottom of the fixing ring (109) is vertically provided with a plurality of second telescopic push rods (110) whose output shafts extend to the top of the fixing ring (109), and the output shafts of the plurality of second telescopic push rods (110) are provided to the inner side wall of the lower end of the granulating barrel (101). A limiting groove (111) is provided at the upper end of the output shaft, a limiting plate (112) adapted to the cutting blade (116) is detachably provided at the top of the limiting groove (111), a limiting cavity (113) is formed between the limiting groove (111) and the limiting plate (112), a U-shaped fixing frame (114) is provided at the bottom of the limiting groove (111), a driving motor (115) adapted to the limiting cavity (113) is vertically provided at the bottom of the fixing frame (114), and a cutting blade (116) adapted to the limiting cavity (113) is detachably provided on the output shaft of the driving motor (115).

2. The fertilizer granulator according to claim 1, characterized in that: The top of the limiting ring groove (111) is provided with a fixing groove (201), the bottom of the limiting plate (112) is provided with a fixing ring (202) matched with the fixing groove (201), the top of the limiting plate (112) is provided with a countersunk fixing bolt (203) passing through the fixing ring (202) and screwed and fixed to the limiting ring groove (111), the limiting ring groove (111) is provided with a threaded fixing hole matched with the countersunk fixing bolt (203), and the top of the limiting plate (112) is provided with a first yielding countersunk hole matched with the countersunk fixing bolt (203).

3. The fertilizer granulator according to claim 2, characterized in that: A connecting tube (117) is provided at the bottom of the cutting blade (116) and is fixedly connected to the upper end of the output shaft of the driving motor (115); a connecting bolt (118) for threadedly fixing the output shaft of the driving motor (115) is provided at the side end of the connecting tube (117); and a threaded connecting hole matched with the connecting bolt (118) is provided on the output shaft of the driving motor (115).

4. The fertilizer granulator according to claim 3, characterized in that: A support ring (301) matched with the fixing plate (103) is arranged on the inner side wall of the granulation cylinder (101), a fastening countersunk bolt (302) for threadedly fixing the support ring (301) is arranged on the fixing plate (103), a threaded fastening hole matched with the fastening countersunk bolt (302) is arranged on the support ring (301), and a second yielding countersunk hole matched with the fastening countersunk bolt (302) is arranged on the top of the fixing plate (103).

5. The fertilizer granulator according to claim 4, characterized in that: The cylinder cover (106) is fixedly connected to the granulation cylinder (101), and the cylinder cover (106) is also provided with a mounting bolt (119) for threading and fixing the granulation cylinder (101), and the granulation cylinder (101) is provided with a threaded mounting hole matched with the mounting bolt (119).

6. The fertilizer granulator according to claim 5, characterized in that: The cylinder cover (106) is also provided with a handle.

7. The fertilizer granulator according to claim 6, characterized in that: The granulation cylinder (101) is also provided with a transparent observation window (303) below the fixing plate (103).

Citation Information

Patent Citations

  • Fertilizer granulator

    CN217164294U