Granulator for fertilizer processing
By designing a sorting mechanism in the fertilizer processing and granulator, the separation and screening of powdered fertilizers and granular fertilizers is achieved, and the repeated processing problems caused by the mixing of powdered and granular raw materials in the existing technology are solved, and the work efficiency is improved and convenience of finished product collection.
Patent Information
- Application Number
- CN202420415185.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-05
AI Technical Summary
During the granulation process of existing fertilizer granulators, powdered raw materials and molded pelleted raw materials are mixed together, resulting in the need to re-dip and screening processing, which increases the process and reduces work efficiency.
A fertilizer processing and granulator including a machine shell and a granulation mechanism was designed. By setting a sorting mechanism on the side wall of the machine shell, the cutting cover, inner ring cover and stirring components are used to realize powdered fertilizer and granular Fertilizer separation and screening.
Through the design of this granulator, the raw materials extruded by the granulation mechanism can be screened and processed, and the powder and granular raw materials can be separately cut, which improves the collection convenience of forming granular fertilizers and reduces the second time Processing needs improve work efficiency.
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Figure CN222518514U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer granulation, in particular to a granulator for fertilizer processing. Background Art
[0002] In the manufacturing process of granular fertilizer, the powdered fertilizer raw materials need to be fed into a granulator for granulation so that the powdered fertilizer can be processed into granules.
[0003] In the prior art, a granulator used for fertilizer granulation processing generally comprises two granulation die rollers that can rotate relative to each other, so that the powdered raw materials entering between the two rollers are squeezed into corresponding granular shapes.
[0004] In actual use, after the powdered raw materials are squeezed into granules by the granulation die roller, there are still powdered raw materials that have not been squeezed and granulated, and the powdered raw materials and the formed granular raw materials are mixed together, resulting in the need to be re-dispersed and screened after the fertilizer is granulated, which increases the process and reduces the work efficiency. For this reason, a granulator for fertilizer processing is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a granulator for fertilizer processing to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solutions: a granulator for fertilizer processing, comprising a machine housing and a granulating mechanism arranged above the machine housing, a side wall of the machine housing is provided with a sorting mechanism connected to the granulating mechanism, and the sorting mechanism is used to separate powdered fertilizer and granular fertilizer;
[0007] The sorting mechanism comprises a lower material cover fixed to the side wall of the machine housing, an inner ring cover for filtering powdered fertilizer is fixedly arranged inside the lower material cover, a collecting channel for collecting powdered fertilizer is arranged between the inner ring cover and the lower material cover, and a stirring assembly is arranged inside the inner ring cover.
[0008] Preferably, a discharge nozzle for discharging powdered fertilizer in a collecting channel is fixedly connected to the bottom end of the discharge hood, a discharge channel is fixedly connected to one side of the inner ring hood, one end of the discharge channel extends to the outside of the discharge hood for discharging granular fertilizer, and filter holes for separating granular fertilizer from powdered fertilizer are arranged throughout the bottom of the outer wall of the inner ring hood.
[0009] Preferably, a feeding pipe is fixedly provided inside the machine casing, one end of the feeding pipe is connected to the inner top of the inner ring cover, and the other end of the feeding pipe is fixedly connected to a collecting bucket, and the collecting bucket is located directly below the granulation mechanism.
[0010] Preferably, the stirring assembly includes a material stripper plate which is arranged inside the inner ring cover and can rotate around the axis of the inner ring cover, and a rotating drive device for driving the material stripper plate to rotate is fixedly provided on the outside of the machine housing.
[0011] Preferably, two groups of stopper needles are symmetrically provided on one side of the material stripper plate facing the inner wall of the inner ring cover, and each group of the stopper needles includes a plurality of stopper needles which are arranged in parallel and at intervals.
[0012] Preferably, the granulation mechanism includes a bearing shell arranged at the top of the machine shell and connected to the interior of the machine shell, two rotatable granulation mold rollers are horizontally arranged inside the bearing shell, and a driving motor for driving the granulation mold rollers to rotate is fixedly arranged on the outer wall of the bearing shell, and the other ends of the two granulation mold rollers are provided with transmission gears, and the outer walls of the two transmission gears can mesh.
[0013] Technical effects and advantages of the utility model:
[0014] The utility model can convey the raw materials extruded by the granulating mechanism to the unloading cover for screening and processing, and unload the powdered raw materials and granular raw materials after screening separately, which not only increases the convenience of collecting the formed granular fertilizer, but also eliminates the need for secondary processing, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a front sectional structural schematic diagram of the material discharge cover of the utility model.
[0017] Figure 3 It is a schematic diagram of the top cross-sectional structure of the granulation mechanism of the utility model.
[0018] Figure 4 It is a partial three-dimensional structural schematic diagram of the material-diverting plate of the utility model.
[0019] Figure 5 This is a front structural schematic diagram of the feeding pipeline of the utility model.
[0020] In the figure: 100, machine housing; 200, granulation mechanism; 201, bearing housing; 202, granulation die roller; 203, driving motor; 204, transmission gear; 300, discharge cover; 301, discharge nozzle; 302, inner ring cover; 303, material collection channel; 304, filter hole; 305, material removal plate; 306, discharge channel; 307, feeding pipeline; 308, collecting bucket; 309, stop needle; 310, rotary drive device. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The utility model provides Figure 1-5 The granulator for fertilizer processing shown in the figure comprises a machine housing 100 and a granulating mechanism 200 arranged above the machine housing 100. The granulating mechanism 200 comprises a bearing housing 201 arranged at the top of the machine housing 100 and connected to the inside of the machine housing 100. Two rotatable granulating die rollers 202 are arranged horizontally inside the bearing housing 201. The outer wall of one of the granulating die rollers 202 has a die particle protruding outward, and the outer wall of the other granulating die roller 202 has a die groove that can engage with the die particle. When the two granulating die rollers 202 rotate, the die particle engages with the die groove to achieve extrusion granulation of powdered fertilizer. The outer wall of the bearing housing 201 is fixed with a drive for driving the granulating die roller 202 to rotate. The driving motor 203 is provided, and the other ends of the two granulation die rollers 202 are provided with a transmission gear 204, and the outer walls of the two transmission gears 204 can be meshed. After the driving motor 203 is powered on and started, the granulation die roller 202 connected thereto is driven to rotate. The two granulation die rollers 202 are meshed at one end through the transmission gear 204 to realize reversing transmission, so that when a single granulation die roller 202 rotates, the other granulation die roller 202 can be driven to rotate in the same direction. The powdered fertilizer can be poured in between the two granulation die rollers 202 and extruded and granulated by using the molding position on the granulation die roller 202, so that the powdered fertilizer is processed into granular fertilizer and discharged from the bottom between the two granulation die rollers 202.
[0023] The side wall of the machine housing 100 is provided with a sorting mechanism connected to the granulating mechanism 200, and the sorting mechanism is used to separate the powdered fertilizer and the granulated fertilizer. The fertilizer processed by the granulating mechanism 200 is screened by the sorting mechanism so that the powdered fertilizer and the granulated fertilizer can be sorted out separately; in a preferred embodiment, the sorting mechanism includes a lower material cover 300 fixed to the side wall of the machine housing 100, and an inner ring cover 302 for filtering the powdered fertilizer is fixedly provided inside the lower material cover 300, and the bottom of the outer wall of the inner ring cover 302 is covered with filtering holes 304 for separating the granulated fertilizer and the powdered fertilizer, and the machine A feeding pipe 307 is fixedly provided inside the shell 100 of the device. One end of the feeding pipe 307 is connected to the inner top of the inner ring cover 302. The other end of the feeding pipe 307 is fixedly connected to a collecting bucket 308, and the collecting bucket 308 is located directly below the granulating mechanism 200. A collecting channel 303 for collecting powdered fertilizer is provided between the inner ring cover 302 and the lower material cover 300. A stirring component is provided inside the inner ring cover 302. The fertilizer dropped from the bottom of the granulating mechanism 200 enters the collecting bucket 308 and slides down the slope of the feeding pipe 307 into the inner ring cover 302. At the same time, the stirring component cooperates with the collecting bucket 308 to collect the powdered fertilizer. The fertilizer inside the inner ring cover 302 is stirred so that the powdered fertilizer can be discharged from the filter hole 304 into the lower material cover 300, while the extruded granular fertilizer is retained inside the inner ring cover 302 to achieve a screening effect; wherein, the stirring assembly includes a material transfer plate 305 which is arranged inside the inner ring cover 302 and can rotate around the axis of the inner ring cover 302, and a rotating drive device 310 for driving the material transfer plate 305 to rotate is fixedly provided on the outside of the machine housing 100, and two groups of stop needles 309 are symmetrically provided on one side of the material transfer plate 305 facing the inner wall of the inner ring cover 302, and each group of stop needles 309 is multiple and arranged in a The parallel spacing arrangement and the width between two adjacent stop needles 309 should be smaller than the size of the granular fertilizer, so that the granular fertilizer and the powdered fertilizer can be separated while stirring the fertilizer inside the inner ring cover 302, thereby achieving the function of shifting the granular fertilizer, thereby lifting the granular fertilizer to prepare for the discharge of the granular fertilizer, and at the same time driving the powdered fertilizer to be combed, which helps the powdered fertilizer to be discharged from the filter hole 304 of the inner ring cover 302 into the material collection channel 303. At the same time, with the arc shape of the material collection channel 303, the powdered fertilizer that falls into it can be gathered, which is convenient for the subsequent centralized discharge.
[0024] The bottom end of the discharge cover 300 is fixedly connected with a discharge nozzle 301 for discharging the powdered fertilizer in the material collection channel 303, and one side of the inner ring cover 302 is fixedly connected with a discharge channel 306. One end of the discharge channel 306 extends to the outside of the discharge cover 300 for discharging granular fertilizer. The setting of the discharge nozzle 301 enables the powdered fertilizer entering the material collection channel 303 to be discharged in a centralized manner, and the discharge channel 306 can assist in the discharge of the granular fertilizer lifted by the rotation of the material shifting plate 305. The granular fertilizer lifted by the rotation of the material shifting plate 305 moves to the port position of the discharge channel 306 and enters the discharge channel 306, and slides down along the slope of the discharge channel 306, so as to be discharged from the machine housing 100, thereby achieving the separate discharge of powdered fertilizer and granular fertilizer, which is convenient for subsequent collection.
[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fertilizer processing granulator, comprising a machine housing (100) and a granulating mechanism (200) arranged above the machine housing (100), characterized in that: The side wall of the machine housing (100) is provided with a sorting mechanism connected to the granulating mechanism (200), and the sorting mechanism is used for separating powdered fertilizer and granular fertilizer; The sorting mechanism comprises a material lowering cover (300) fixed to the side wall of the machine housing (100), an inner ring cover (302) for filtering powdered fertilizers is fixedly arranged inside the material lowering cover (300), a material collecting channel (303) for collecting powdered fertilizers is arranged between the inner ring cover (302) and the material lowering cover (300), and a stirring assembly is arranged inside the inner ring cover (302).
2. A granulator for fertilizer processing according to claim 1, characterized in that: The bottom end of the material discharge cover (300) is fixedly connected to a material discharge nozzle (301) for discharging powdered fertilizer in the material collecting channel (303); one side of the inner ring cover (302) is fixedly connected to a material discharge channel (306); one end of the material discharge channel (306) extends to the outside of the material discharge cover (300) for discharging granular fertilizer; and the bottom of the outer wall of the inner ring cover (302) is provided with filter holes (304) for separating granular fertilizer from powdered fertilizer.
3. A granulator for fertilizer processing according to claim 1, characterized in that: A feeding pipe (307) is fixedly provided inside the machine housing (100), one end of the feeding pipe (307) is connected to the inner top of the inner ring cover (302), and the other end of the feeding pipe (307) is fixedly connected to a collecting bucket (308), and the collecting bucket (308) is located directly below the granulation mechanism (200).
4. A granulator for fertilizer processing according to claim 1, characterized in that: The stirring assembly comprises a material shifting plate (305) which is arranged inside the inner ring cover (302) and can rotate around the axis of the inner ring cover (302). A rotating driving device (310) for driving the material shifting plate (305) to rotate is fixedly provided outside the machine housing (100).
5. A granulator for fertilizer processing according to claim 4, characterized in that: Two groups of blocking needles (309) are symmetrically arranged on one side of the material-diverting plate (305) facing the inner wall of the inner ring cover (302), and each group of blocking needles (309) has a plurality of blocking needles (309) which are arranged in parallel and at intervals.
6. A granulator for fertilizer processing according to claim 1, characterized in that: The granulation mechanism (200) comprises a bearing shell (201) arranged at the top of the machine shell (100) and connected to the inside of the machine shell (100); two rotatable granulation mold rollers (202) are horizontally arranged inside the bearing shell (201); a driving motor (203) for driving the granulation mold rollers (202) to rotate is fixedly arranged on the outer wall of the bearing shell (201); a transmission gear (204) is arranged at the other end of the two granulation mold rollers (202), and the outer walls of the two transmission gears (204) are meshable.
Citation Information
Cited By
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