Efficient smashing device for iron runner castable

By designing an efficient crushing device including hammer, impact plate, shear seat and vibrating screen, the problems of long production lines and high equipment investment of traditional iron groove castable crushing devices are solved, and efficient crushing and screening of materials are achieved , reduces production costs.

CN222518729UActive Publication Date: 2025-02-25SHANDONG YANYANG REFRACTORY MATERIALS CO LTD
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Patent Information

Application Number
CN202421127822.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-25
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The production line of traditional iron groove castable crushing equipment is long and the equipment investment is large, resulting in high production costs and low efficiency.

Method used

An efficient crushing device including a rotating spindle, a cross-displacement hammer, a counter plate, a shear seat and a vibrating screen is designed. The hammer hits the material to the impact plate for crushing, the shear seat cuts the unmilled material and screens the vibrating screen to achieve efficient crushing and screening of the material.

Benefits of technology

Through the multiple effects of hitting, shearing and screening, the crushing efficiency of materials is significantly improved, the equipment structure is simplified, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an iron runner castable efficient smashing device which comprises a machine shell, a rotating main shaft is installed in the machine shell, a plurality of beating hammers which are arranged in a crossed and staggered mode are fixedly connected to the main shaft, a first counterattack plate is fixedly installed in the machine shell above the main shaft, and a shearing base is fixedly installed in the machine shell at the bottom end of the first counterattack plate. Through grooves matched with the beating hammers are formed in the shearing base in a linear array mode, and a curved-surface vibrating screen is installed below the main shaft. According to the efficient smashing device for the iron runner castable, materials are beaten to the impact plate through the rotating beating hammer to be smashed, the unsmashed materials are cut up through meshing of the beating hammer and the shearing base, the smashed materials are screened through the vibrating screen, the materials are smashed and screened through beating, shearing and screening, the equipment structure is simple, and the smashing efficiency is high.
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Description

Technical Field

[0001] The utility model relates to refractory material technology, in particular to a high-efficiency crushing device for iron channel casting material. Background Art

[0002] The blast furnace taphole is a channel for leading out high-temperature molten iron or slag, and is an important component of the blast furnace. With the development of blast furnaces towards large-scale, the amount of iron flowing through increases, while the iron flow time is extended and the construction period is shortened, which puts more stringent requirements on the materials used for the blast furnace taphole. In order to meet the requirements of new products, it is necessary to use brown corundum, silicon carbide and Shanxi alumina as the main raw materials for the production of castables.

[0003] For the processing of raw materials, crushing and grinding are required. The traditional production process requires multiple procedures for crushing, secondary crushing, tertiary crushing, etc., and then grinding to achieve the corresponding particle size, which leads to too long production lines and excessive equipment investment, not only high production costs but also low efficiency. Utility Model Content

[0004] The utility model aims to provide an efficient pulverizing device for iron ditch castables, which is used to solve the problems of long production line, large equipment investment, high production cost and low production efficiency of the pulverizing device for iron ditch castables.

[0005] In order to solve the above problems, the utility model provides an efficient crushing device for iron ditch castable materials, including a casing, a rotating main shaft is installed in the casing, a plurality of cross-staggered striking hammers are fixedly connected to the main shaft, a first impact plate is fixedly installed in the casing above the main shaft, a shearing seat is fixedly installed in the casing at the bottom end of the first impact plate, the shearing seat is provided with through grooves matched with the striking hammers arranged in a linear array, and a curved vibrating screen is installed under the main shaft.

[0006] The utility model provides an efficient crushing device for iron ditch casting material, which also has the following technical features:

[0007] Furthermore, the striking hammer is of a crank type, and its opening direction is consistent with the rotation direction of the main shaft.

[0008] Furthermore, a second impact plate is fixedly mounted on the housing in front of the striking hammer directly below the main shaft, and the striking hammer under the main shaft contacts the curved bottom of the vibrating screen.

[0009] Furthermore, a lining plate is fixedly connected to the first impact plate and the second impact plate.

[0010] Furthermore, the shear seat is in contact with the main shaft, and the top surface of the shear seat is a concave surface.

[0011] Furthermore, two spring seats are provided on both sides below the vibration screen, the spring seats are fixedly connected to the outer shell, springs are fixedly connected to the spring seats, the top ends of the springs are fixedly connected to the vibration screen, and a vibration motor is fixedly installed under the vibration screen.

[0012] Furthermore, a motor is fixedly connected to the casing, and a drive shaft of the motor is fixedly connected to the main shaft.

[0013] Furthermore, a feed port is provided on the casing, and a rotating protective plate is provided on the top of the casing inside the feed port.

[0014] The utility model has the following beneficial effects: the high-efficiency crushing device for iron ditch castable material described in the present application utilizes a rotating striking hammer to strike the material onto the impact plate to crush the material, utilizes the engagement of the striking hammer with the shear seat to cut the uncrushed material into pieces, and the vibrating screen screens the crushed material. The material is crushed and screened by striking, shearing and screening, and the equipment has a simple structure and high crushing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a right-side sectional axonometric schematic diagram of a high-efficiency crushing device for iron ditch castables according to an embodiment of the utility model;

[0016] Figure 2 It is an axonometric schematic diagram of a high-efficiency crushing device for iron ditch castables according to an embodiment of the utility model;

[0017] Figure 3 It is a right side cross-sectional schematic diagram of a high-efficiency crushing device for iron ditch castables according to an embodiment of the utility model.

[0018] (1- housing, 2- spindle, 3- hammer, 4- first impact plate, 5- shear seat, 6- through slot, 7- vibrating screen, 8- second impact plate, 9- lining plate, 10- spring seat, 11- spring, 12- vibration motor, 13- motor, 14- feed port, 15- protective plate) DETAILED DESCRIPTION

[0019] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict.

[0020] like Figures 1 to 3 In the embodiment of the utility model of the efficient crushing device for iron ditch castable material shown, the efficient crushing device for iron ditch castable material includes a casing 1, a rotating main shaft 2 is installed in the casing 1, a plurality of cross-staggered striking hammers 3 are fixedly connected to the main shaft 2, a first impact plate 4 is fixedly installed in the casing 1 above the main shaft 2, a shear seat 5 is fixedly installed in the casing 1 at the bottom end of the first impact plate 4, the shear seat 5 is provided with through grooves 6 matched with the striking hammers 3 arranged in a linear array, and a curved vibrating screen 7 is installed under the main shaft 2.

[0021] Specifically, the material to be crushed is thrown into the crushing device, and the rotating main shaft 2 drives the striking hammer 3 to quickly strike the material toward the first impact plate 4. The material breaks into small particles after colliding with the first impact plate 4, and passes through the through slot 6 on the shear seat 5 and falls on the vibrating screen 7. The large particles after crushing cannot pass through the through slot 6 and are sheared and crushed by the striking hammer 3 and the shear seat 5 at the through slot 6, and fall onto the vibrating screen 7. The material particles that fall on the vibrating screen 7 will be screened out by the vibrating screen 7 to meet the requirements, and those that do not meet the requirements will continue to move with the striking hammer 3 until the crushing is completed.

[0022] In one embodiment of the present application, preferably, the striking hammer 3 is of a crank type, and its opening direction is consistent with the rotation direction of the main shaft 2, which makes it easier for the striking hammer 3 to knock the material out, and the consistency with the rotation direction of the main shaft 2 can make it easier for the striking hammer 3 to capture material particles.

[0023] In one embodiment of the present application, preferably, a second impact plate 8 is fixedly installed on the casing 1 in front of the striking hammer 3 just below the main shaft 2, and the striking hammer 3 under the main shaft 2 is in contact with the curved bottom of the vibrating screen 7, so as to scrape away large particles that cannot be screened out by the vibrating screen 7 and strike them onto the second impact plate 8, so that the large particles are split by secondary impact, and the curved vibrating screen 7 makes it easy for large particles to gather at the bottom.

[0024] In one embodiment of the present application, preferably, a lining plate 9 is fixedly connected to the first impact plate 4 and the second impact plate 8 to increase the wear resistance of the impact plates and improve the service life of the device.

[0025] In one embodiment of the present application, preferably, the shear seat 5 is in contact with the main shaft 2, and the top surface of the shear seat 5 is a concave surface to prevent large particles from falling onto the vibrating screen 7 through the gap between the shear seat 5 and the main shaft 2. The curved surface can make the particles to be crushed gather at the concave surface to facilitate shearing and crushing by the striking hammer 3.

[0026] In one embodiment of the present application, preferably, two spring seats 10 are provided on both sides below the vibrating screen 7, the spring seats 10 are fixedly connected to the outer shell 1, a spring 11 is fixedly connected to the spring seat 10, the top of the spring 11 is fixedly connected to the vibrating screen 7, and a vibration motor 12 is fixedly installed under the vibrating screen 7 to vibrate the vibrating screen 7, thereby increasing the screening efficiency and accelerating the large particles to gather to the bottom of the curved screen.

[0027] In one embodiment of the present application, preferably, a motor 13 is fixedly connected to the housing 1 , and a driving shaft of the motor 13 is fixedly connected to the main shaft 2 for driving the main shaft 2 to rotate.

[0028] In one embodiment of the present application, preferably, a feed port 14 is provided on the casing 1, and a rotating protective plate 15 is provided on the top of the casing 1 inside the feed port 14 to prevent high-speed crushed particles from flying out of the feed port 14 during crushing operation. When the filling workload is large, the material can push open the protective plate 15 and rotate it to enlarge the feed port 14.

[0029] In summary, the high-efficiency crushing device for iron ditch castable material in the above embodiment of the utility model, specifically, throws the material to be crushed into the crushing device from the feed port 14, and the rotating main shaft 2 drives the striking hammer 3 to quickly strike the material toward the first impact plate 4. The material collides with the first impact plate 4 and breaks, and the small particles pass through the through slot 6 on the shear seat 5 and fall on the vibrating screen 7. When the large particles cannot pass through the through slot 6, they gather in the concave surface of the top surface of the shear seat 2. The striking hammer 3 and the shear seat 5 work together to shear and crush the large particles, and then they fall onto the vibrating screen 7. The vibration motor 12 is started to vibrate the vibrating screen 7, and the falling particles are crushed. The material particles on the vibrating screen 7 will be screened out by the vibrating screen 7 to meet the requirements, and the particles that do not meet the requirements will gather at the bottom of the curved surface of the vibrating screen 7, and will be scraped off the vibrating screen 7 by the striking hammer 3 and hit the second impact plate 8 to break the particles again and fall back onto the vibrating screen 7 until the crushing is completed. The device uses a rotating striking hammer to hit the material onto the impact plate to crush the material, and uses the engagement of the striking hammer and the shear seat to cut the uncrushed material into pieces. The vibrating screen will screen the crushed material. The material is crushed and screened by hitting, shearing and screening. The equipment has a simple structure and higher crushing efficiency.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An efficient crushing device for iron trough castables, characterized in that: It includes a casing, in which a rotating main shaft is installed, and a plurality of cross-staggered striking hammers are fixedly connected to the main shaft, a first impact plate is fixedly installed in the casing above the main shaft, a shear seat is fixedly installed in the casing at the bottom end of the first impact plate, the shear seat has through grooves matched with the striking hammers arranged in a linear array, and a curved vibrating screen is installed under the main shaft.

2. The high-efficiency crushing device for iron ditch castables according to claim 1 is characterized in that: The striking hammer is of a crank type, and its opening direction is consistent with the rotation direction of the main shaft.

3. The high-efficiency crushing device for iron ditch castables according to claim 2 is characterized in that: A second impact plate is fixedly mounted on the housing in front of the striking hammer just below the main shaft, and the striking hammer under the main shaft contacts the curved bottom of the vibrating screen.

4. The high-efficiency crushing device for iron channel castables according to claim 3 is characterized in that: The first impact plate and the second impact plate are fixedly connected with lining plates.

5. The high-efficiency crushing device for iron ditch castables according to claim 1 is characterized in that: The shear seat is in contact with the main shaft, and the top surface of the shear seat is a concave surface.

6. The high-efficiency crushing device for iron channel castables according to claim 1 is characterized in that: Two spring seats are respectively arranged on both sides below the vibration screen, the spring seats are fixedly connected to the outer shell, a spring is fixedly connected to the spring seat, the top of the spring is fixedly connected to the vibration screen, and a vibration motor is fixedly installed under the vibration screen.

7. The high-efficiency crushing device for iron ditch castables according to claim 1 is characterized in that: The housing is fixedly connected with a motor, and a driving shaft of the motor is fixedly connected to the main shaft.

8. The high-efficiency crushing device for iron ditch castables according to claim 1 is characterized in that: The casing is provided with a feed inlet, and a protective plate is rotatably connected to the top of the casing in the feed inlet.