Automatic color measuring equipment
By designing automatic color measurement equipment, the automatic loading, scanning, testing and unloading of mobile phone diaphragms is solved, and the problems of low detection accuracy, high labor cost, low efficiency and missed inspection risks in the existing technology are solved, achieving high efficiency , accurate automatic detection.
Patent Information
- Application Number
- CN202421033596.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the prior art, the color difference detection of mobile phone diaphragms mainly relies on handheld colorimeters, resulting in low detection accuracy, high labor cost, low detection efficiency, and a risk of missed detection.
Design an automatic color measurement device, including machine, flow device, transplanting device, positioning device, code scanning device, detection device and sorting and collecting device, to realize automatic loading, automatic code scanning, automatic detection and intelligent product Cut off.
It realizes the automation of inspection, saves manpower and material resources, unify the detection and judgment standards, improves the detection efficiency and accuracy, and avoids missed inspections.
Smart Images

Figure CN222519222U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of color detection, and in particular to an automatic color measurement device and a color measurement method. Background Art
[0002] Colorimeter is currently widely used in the fields of printing, spraying, coating, etc. to detect color deviation caused by product appearance dyeing.
[0003] For example, after the mobile phone film used for the mobile phone shell is printed, the printed mobile phone film needs to be tested for color difference. However, the current color difference detection of mobile phone films mainly uses a handheld colorimeter, which leads to the fact that most of this detection process is currently done manually. The manual handheld colorimeter detects the parameters of the product to be tested, and compares the obtained data with the standard value to draw a test conclusion for the product. This method has the defects of low precision, high labor cost, and low detection efficiency, and there is also a risk of missed detection. Utility Model Content
[0004] In order to overcome the above-mentioned shortcomings, the purpose of this application is to provide an automatic color measurement device and a color measurement method to realize automatic loading, automatic code scanning, automatic detection and intelligent unloading of products, save a lot of manpower and material resources, and unify the detection and judgment standards to improve the detection efficiency and detection accuracy.
[0005] In order to achieve the above objectives, this application adopts the following technical solutions:
[0006] An automatic color measuring device, the detection device comprising:
[0007] A machine platform, wherein a plurality of workstations are arranged on the machine platform, and the plurality of workstations include a loading station, a code scanning station, a detection station and a unloading station;
[0008] A circulation device is arranged on the machine platform, and a plurality of carriers are arranged on the circulation device, and the circulation device is used to drive the carriers to circulate in sequence among the plurality of workstations according to a preset circulation direction;
[0009] A transplanting device, arranged at the loading station, for transporting the product to be tested to the carrier in place;
[0010] A positioning device is arranged at the loading station and is located upstream of the transplanting device, the positioning device is used to limit the object to be tested to a set position, and the transplanting device is used to transplant the object to be tested at the set position to a carrier located at the loading station;
[0011] A code scanning device, arranged at the code scanning station, is used to scan and collect the codes of the products to be tested that have been transferred to the designated location;
[0012] A detection device is provided at the detection station and is used to perform color difference detection on the products to be tested that have been transferred to the detection station;
[0013] A sorting and collecting device is arranged at the unloading station and is used to sort and collect the products to be tested that have been transferred to the right place;
[0014] The control device is electrically connected to the circulation device, the transplanting device, the positioning device, the code scanning device and the detection device respectively.
[0015] In one embodiment, the circulation device comprises: a rotating disk and a rotating drive member;
[0016] The rotating disk is arranged at the output end of the rotating driving member, and a plurality of carriers are distributed on the surface of the rotating disk, and the carriers are used to fix the product to be tested;
[0017] The rotating disk is driven to rotate based on the driving of the rotating driving member, thereby driving the carrier on the rotating disk to circulate among multiple workstations in sequence according to a preset flow direction.
[0018] In one embodiment, the plurality of carriers are evenly distributed along the circumference of the rotating disk.
[0019] In one embodiment, each of the carriers is provided with a positioning structure, and the positioning structure includes a vacuum adsorption platform.
[0020] In one embodiment, each of the carriers is provided with an identification sensor, and the identification sensor is used to identify whether there is a product to be tested when the carrier is located at the loading station.
[0021] In one embodiment, the positioning device comprises:
[0022] A positioning platform, wherein a plurality of placement stations are arranged on the positioning platform, and a positioning portion is provided around each of the placement stations, and the positioning portion is used to limit the object to be tested to a set position of the placement station;
[0023] The transmission mechanism is arranged at the bottom of the positioning platform and is in transmission connection with the positioning parts, and the transmission mechanism is used to drive the plurality of positioning parts to synchronously move away from or approach the set position.
[0024] In one embodiment, the positioning portion includes at least one first positioning member, at least one second positioning member, at least one third positioning member and at least one fourth positioning member, the first positioning member and the second positioning member are respectively distributed on opposite sides of the length direction of the placement station, and the third positioning member and the fourth positioning member are respectively distributed on opposite sides of the width direction of the placement station;
[0025] The transmission mechanism includes a first transmission group and a second transmission assembly. The first transmission assembly is used to drive the first positioning member and the second positioning member to move along the width direction of the placement station, and the first positioning member and the second positioning member move synchronously and in opposite directions. The second transmission assembly is used to drive the third positioning member and the fourth positioning member to move along the length direction of the placement station, and the third positioning member and the fourth positioning member move synchronously and in opposite directions.
[0026] In one embodiment, the code scanning device includes:
[0027] An XY moving assembly, wherein a moving end of the XY moving assembly is provided with a fine-tuning fixing member;
[0028] A code scanner, arranged on the fine-tuning fixture, for acquiring a two-dimensional code image on the object to be tested;
[0029] The XY moving component drives the barcode scanner located on the fine-tuning fixture to move along two directions of X and Y.
[0030] In one embodiment, the detection device includes: a bracket, an XYZ axis moving module and a color difference tester group, wherein the XYZ axis moving module is arranged on the bracket, and the color difference tester group is arranged at the moving end of the XYZ axis moving module;
[0031] The color difference tester group includes a third base arranged at the moving end of the XYZ axis moving module, a plurality of color difference testers arranged on the third base, and the third base is also equipped with a pressure sensor device.
[0032] In one embodiment, the feeding device is arranged on the machine platform and is located upstream of the positioning device.
[0033] The feeding device comprises a loading mechanism and a storage mechanism, and the loading mechanism is used to transport the test object in the storage mechanism to the positioning device.
[0034] Beneficial Effects
[0035] This application can realize automatic loading, automatic code scanning, automatic detection and intelligent unloading of products, saving a lot of manpower and material resources, and unifying the detection and judgment standards, improving the detection efficiency and detection accuracy, and preventing missed detections.
[0036] The rotary assembly line inspection of products is realized through the circulation device, making the production line more compact and helping to save equipment space. At the same time, the present application pre-positions the products by setting a positioning device, which on the one hand helps the transplanting device to accurately and smoothly adsorb the products, and on the other hand ensures that the subsequent inspection device or scanning device can accurately locate and inspect the products, thereby improving the inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The accompanying drawings are used to provide an understanding of the technical solution of the present disclosure and constitute a part of the specification. Together with the embodiments of the present disclosure, they are used to explain the technical solution of the present disclosure and do not constitute a limitation on the technical solution of the present disclosure. The shapes and sizes of the components in the accompanying drawings do not reflect the actual proportions and are only intended to illustrate the content of the present application.
[0038] Figure 1 A schematic diagram of the structure of an automatic color measurement device is provided for an embodiment of the present application;
[0039] Figure 2 Provide an internal top view of an automatic color measurement device for an embodiment of the present application;
[0040] Figure 3 A schematic diagram of the structure of the blowing part is provided for the embodiment of the present application;
[0041] Figure 4 A schematic diagram of the structure of a material storage mechanism is provided for an embodiment of the present application;
[0042] Figure 5 A schematic diagram of the structure of a feeding mechanism is provided for the embodiment of the present application;
[0043] Figure 6 A schematic diagram of the structure of a transplanting device and a positioning device provided in an embodiment of the present application;
[0044] Figure 7 for Figure 6 The enlarged schematic diagram of part D in the middle;
[0045] Figure 8 A schematic diagram of the structure of a circulation device provided in an embodiment of the present application;
[0046] Fig. 9 A schematic diagram of the structure of a code scanning device provided in an embodiment of the present application;
[0047] Fig.10 A schematic diagram of the structure of a detection device provided in an embodiment of the present application;
[0048] Fig.11 A schematic diagram of the structure of the first material receiving bin provided in an embodiment of the present application;
[0049] Fig.12 A schematic diagram of the colorimetric method flow chart provided in an embodiment of the present application. DETAILED DESCRIPTION
[0050] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the present application and are not limited to the scope of the present application. The implementation conditions adopted in the examples can be further adjusted as the conditions of the specific manufacturer, and the unspecified implementation conditions are usually the conditions in conventional experiments.
[0051] Unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present disclosure should be understood by people with ordinary skills in the field to which the present application belongs. The "first", "second" and similar words used in the embodiments of the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "include" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. In this article, "electrical connection" includes the situation where the constituent elements are connected together through an element with some electrical function. "Elements with some electrical function" are not particularly limited as long as they can transfer electrical signals between the connected constituent elements. "Elements with some electrical function" can be, for example, electrodes or wiring, or switching elements such as transistors, or other functional elements such as resistors, inductors or capacitors. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.
[0052] In this application, the directions or positional relationships indicated by the terms "upper", "lower", "inner", "middle", etc. are based on the directions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific direction, or to be constructed and operated in a specific direction.
[0053] The present application discloses an automatic color measurement device, which is mainly suitable for detecting the color difference of a mobile phone membrane printed on a mobile phone shell. The detection device includes a machine platform, a transfer device and a positioning device arranged at a loading station on the machine platform, a code scanning device arranged at a code scanning station, a detection device arranged at a detection station, and a material receiving and sorting device arranged at a material unloading station. The circulation device is used to drive the carrier to circulate in sequence among multiple stations according to a preset circulation direction; the positioning device is used to limit the product to be tested to a set position, and the transfer device is used to place the product at the set position The products to be tested are transferred to the carrier at the loading station, the scanning device is used to scan and collect the products to be tested that have been transferred to the position; the detection device is used to perform color difference detection on the products to be tested that have been transferred to the position; the sorting and receiving device is used to sort and receive the products to be tested that have been transferred to the position; the control device is electrically connected to the transfer device, the transplanting device, the positioning device, the scanning device and the detection device respectively. The detection equipment realizes automatic loading, automatic scanning, automatic detection and intelligent unloading of products, reduces manual operation, has high detection efficiency and accuracy, and will not miss any inspection.
[0054] Next join Figure 1-Figure 11 To describe an automatic colorimetric device provided in an embodiment of the present application, the automatic colorimetric device is mainly suitable for detecting the color difference of a mobile phone film after printing.
[0055] The automatic detection device includes a machine 100, a feeding device, a circulation device 30, a positioning device 40, a transplanting device 50, a code scanning device, a detection device 70, a sorting and receiving device and a control device (not shown in the drawings).
[0056] The machine 100 is provided with a plurality of workstations, including a loading station, a code scanning station, a detection station and a material unloading station, and a housing 110 is provided on the machine;
[0057] The circulation device 30 is disposed on the machine 100, and a plurality of carriers 32 are disposed on the circulation device 30. The circulation device 30 is used to drive the carriers 32 to circulate among the plurality of workstations in sequence according to a preset circulation direction;
[0058] The transfer device 50 is arranged at the loading station and is used to transfer the test product to the carrier in place;
[0059] The code scanning device is set at the code scanning station to scan and collect the codes of the products to be tested that have been transferred to the designated location;
[0060] The detection device 70 is arranged at the detection station, and is used to perform color difference detection on the products to be tested that have been transferred to the location;
[0061] The sorting and receiving device is arranged at the unloading station, and is used to sort and receive the products to be tested that have been transferred to the right place;
[0062] The positioning device 40 is arranged at the loading station and is located upstream of the transfer device 50. The positioning device 40 is used to limit the product to be tested to a set position. The transfer device 50 is used to transfer the product to be tested at the set position to the carrier 32 located at the loading station;
[0063] A feeding device, which is arranged on the machine platform 100 and is located upstream of the positioning device 40, and is used to convey the product to be tested to the positioning device 40;
[0064] The control device is electrically connected to the feeding device, the circulation device 30, the positioning device 40, the transplanting device 50, the code scanning device, the detection device 70 and the sorting and receiving device respectively.
[0065] The following takes a group of products as an example to illustrate the detection sequence of the detection device of the present application. The feeding device first transports the product to be tested to the positioning device 40, the positioning device 40 pre-positions the product to be tested, and the transfer device 50 moves the pre-positioned product to be tested to the carrier 32 located at the loading station of the circulation device 30. The circulation device 30 is arranged according to Figure 2It flows (rotates) in the direction indicated by the middle arrow A, and when the circulation device 30 transfers the carrier containing the products to be tested to the code scanning station, the code scanning device scans and collects the products to be tested, and then when the circulation device 30 transfers the carrier 32 containing the products to be tested to the detection station, the detection device 70 performs color difference detection on the products to be tested, and finally when the circulation device 30 transfers the carrier containing the products to be tested to the unloading station, the sorting and receiving device sorts and receives the products to be tested. It should be noted that the devices located at different stations on the color measuring equipment in this application are operated simultaneously, which is conducive to improving the detection speed.
[0066] refer to Figure 8-Figure 9 In this embodiment, the circulation device 30 includes a rotating disk 31 and a rotating driving member (not shown in the attached figure), the rotating disk 31 is arranged at the output end of the rotating driving member, and a plurality of carriers 32 are distributed on the surface of the rotating disk 31, and the carriers 32 are used to fix the product to be tested; the rotating disk 31 is driven by the rotating driving member to rotate, thereby driving the carriers 32 on the rotating disk 31 to circulate in turn among a plurality of workstations according to a preset flow direction. The circulation device 30 in this embodiment realizes the movement of the carriers 32 between the various workstations by rotating, thereby realizing the rotary assembly line detection of the product , making the production line more compact and helping to save equipment space. Furthermore, multiple carriers 32 are evenly distributed along the circumference of the rotating disk 31, and the distribution positions of the multiple carriers 31 correspond one-to-one to the distribution positions of the multiple workstations. This design allows the carrier to correspond to the device on each workstation. Furthermore, a positioning structure is provided on the carrier 32, and the positioning structure includes a vacuum adsorption platform 321. The product to be tested on the carrier 32 is positioned by setting the adsorption platform. This design avoids the movement of the product to be tested during the circulation of the circulation device, which is helpful to improve the accuracy of the detection.
[0067] In this embodiment, each carrier 32 is provided with an identification sensor (not shown in the drawings), which is used to identify whether there are products to be tested on the carrier 32. By providing the identification sensor, it is possible to avoid the detection device 70, the code scanning device and the sorting and receiving device still working when the workstation is idle, which is beneficial to improving the automation effect of the detection equipment.
[0068] refer to Figure 6In the present embodiment, the transplanting device 50 transports the product to be tested to the carrier transferred to the loading station. Specifically, the transplanting device includes: a support frame 51, an XZ-axis moving module and a second adsorption component 54 arranged on the machine platform, and the XZ-axis moving module is arranged on the support frame 51; the second adsorption component 54 is arranged at the moving end of the XZ-axis moving module, and the XZ-axis moving module drives the second adsorption component 54 to move between the positioning device 40 and the carrier 32 located at the loading station; the second adsorption component 54 includes a second base 541 arranged at the moving end of the XZ-axis moving module, and a plurality of second suction cups 542 arranged on the second base 541. Specifically, the XZ-axis moving module includes a first X-axis moving module 52 arranged on the support frame 51, and a first Z-axis moving module 53 arranged at the moving end of the first X-axis moving module 52, wherein the second base 541 is arranged at the moving end of the first Z-axis moving module 53.
[0069] refer to Figure 6 and Figure 7 In this embodiment, the positioning device 40 is arranged at the loading station and is located upstream of the transfer device 50. The positioning device 40 is used to limit the test object to the set position, and the transfer device 50 is used to transfer the test object at the set position to the carrier 32 located at the loading station. By designing the positioning device 40, on the one hand, it is conducive to the accurate position grasping of the transfer device 50, and on the other hand, it can improve the accuracy of placing the test object on the carrier 32, thereby improving the subsequent detection accuracy and improving the detection efficiency.
[0070] refer to Figure 6 and Figure 7In this embodiment, the positioning device 40 includes a positioning platform 41 and a transmission mechanism. A plurality of placement stations (not shown in the drawings) are arranged on the positioning platform. A positioning portion 42 is provided in the circumference of each placement station (not shown in the drawings). The positioning portion 42 is used to limit the object to be tested to a set position of the placement station. The transmission mechanism is arranged at the bottom of the positioning platform and connected to the positioning portion 42. The transmission assembly is used to drive the plurality of positioning portions 42 to synchronously move away from or approach the set position. Furthermore, each positioning portion 42 includes at least one first positioning member 421, at least one second positioning member 422, at least one third positioning member 423 and at least one fourth positioning member 421, the first positioning member 421 and the second positioning member 422 are respectively distributed on opposite sides of the length direction of the placement station, and the third positioning member 423 and the fourth positioning member 424 are respectively distributed on opposite sides of the width direction of the placement station; the transmission mechanism includes a first transmission group 43 and a second transmission assembly 44, the first transmission assembly 43 is used to drive the first positioning member 421 and the second positioning member 422 to reciprocate along the width direction of the placement station (the direction indicated by the arrow B in the figure), and the first positioning member 421 and the second positioning member 422 move synchronously and in opposite directions, and the second transmission assembly 44 drives the first positioning member 421 and the second positioning member 422 to move synchronously and in opposite directions. The moving component 44 is used to drive the third positioning member 423 and the fourth positioning member 424 to move back and forth along the length direction of the placement station (the direction indicated by the arrow C in the figure), and the third positioning member 423 and the fourth positioning member 424 move synchronously and in opposite directions. After the positioning device 40 pre-sets the product to be tested at the set position, the XZ-axis moving module drives the multiple second suction cups 542 on the second base 541 to adsorb the product to be tested on the placement station to the carrier located at the loading station. Due to the pre-positioning of the positioning device 40, the multiple second suction cups can absorb the product to be tested at the accurate position, which is conducive to placing the product to be tested on the second suction cup at the accurate position on the carrier, avoiding misplacement of the product to be tested, thereby improving the subsequent detection accuracy and improving the detection efficiency.
[0071] Specifically, the first transmission assembly 41 includes a first driving motor 431, a first driving gear (not shown in the drawings) arranged at the output end of the first driving motor 431, and a first driven gear 432 arranged on a substrate, and the first driving gear and the first driven gear 432 are connected by a first conveyor belt 433; the first conveyor belt 413 includes a first upper end 4331 close to the positioning platform 41, and a first lower end 4332 away from the positioning platform 41, a first mounting member 45 is arranged on the first upper end 4331 of the first conveyor belt 433, and the first mounting member 45 is connected to the first positioning member 421, and a second mounting member (not shown in the drawings) is arranged on the first lower end 4332 of the first conveyor belt 433, and the second mounting member is connected to the second positioning member 422; the second transmission assembly 44 includes a second driving motor (not shown in the drawings), a second driving gear (not shown in the drawings) arranged at the output end of the second driving motor, and a second driven gear 442 arranged on the substrate, and the second driving gear and the second driven gear 442 The second conveyor belt 443 is connected by a second conveyor belt 443; the second conveyor belt 443 includes a second upper end portion 4431 close to the positioning platform 41, and a second lower end portion 4432 away from the positioning platform 41; a third mounting member (not marked in the drawings) is arranged on the second upper end portion 4431 of the second conveyor belt 443, and the third mounting member is connected to the third positioning member 423; a fourth mounting member (not marked in the drawings) is arranged on the second lower end portion 4432 of the second conveyor belt 443, and the fourth mounting member is connected to the fourth positioning member 424; when the first drive motor 431 rotates forward, the first mounting member 421 and the second positioning member 422 are driven to approach the set position at the same time; when the first drive motor 431 rotates reversely, the first mounting member 421 and the second positioning member 422 are driven to synchronously move away from the set position; when the second drive motor rotates forward, the third mounting member 423 and the fourth positioning member 424 are driven to approach the set position at the same time; when the second drive motor rotates reversely, the third mounting member 423 and the fourth positioning member 424 are driven to synchronously move away from the set position.
[0072] It should be noted that in the present application, two placement stations are provided on the positioning platform, so two positioning parts are required. For the first transmission assembly, only one can be provided, and the number of the second transmission assemblies is the same as the number of the placement stations.
[0073] refer to Figure 3-Figure 5 In this embodiment, the feeding device includes a storage mechanism 10 and a loading mechanism 20 , and the loading mechanism 20 is used to transport the test object in the storage mechanism 10 to the positioning device 40 .
[0074] refer to Figure 3In this embodiment, the material storage mechanism 10 includes a material storage bin 11, a lifting mechanism 12 and a sensor assembly 13. The material storage bin 11 includes a first support portion 111, and a plurality of material storage frames 112 are arranged on the first support portion 111. A first supporting portion (not shown in the drawings) is slidably arranged in each material storage frame 112, and the first supporting portion is used to support the product to be tested; a first detector 14 is arranged on the top of each material storage frame 112, and the first detector 14 is used to detect whether there is a product to be tested at the feeding position of the first supporting portion; the lifting mechanism 12 is connected to the first supporting portion, and the lifting mechanism 12 is used to drive the first supporting portion to move axially along the material storage frame 112; the sensor assembly 13 is arranged on the lifting mechanism 12, and the sensor assembly 13 is used to limit the maximum and / or minimum conveying height allowed by the first supporting portion. Specifically, the lifting mechanism 12 drives the first supporting part to move (rise or fall) along the axial direction of the material storage frame 112, thereby driving the product to be tested on the first supporting part to rise or fall. When the first detector 14 detects that there is no product to be tested at the feeding position of the first supporting part, the lifting mechanism 12 is driven to drive the first supporting part to rise, so that there is a product to be tested at the feeding position, which is convenient for the feeding mechanism to absorb. The sensor assembly 13 includes a first sensor 131 and a second sensor 132. The first sensor 131 and the second sensor 132 are arranged in parallel, and the height of the first sensor 131 is at least higher than The second position sensor 132 is set at a height, the first sensor 131 is used to limit the maximum conveying height allowed by the first supporting part, and the second sensor 132 is used to limit the minimum conveying height allowed by the first supporting part. Preferably, multiple storage frames 112 are clamped on the first supporting part 111, and the multiple storage frames 112 are an integrated structure. The multiple storage frames 112 are provided with a first clamping part 16. This design is conducive to the rapid replacement of multiple storage frames 112. In this embodiment, the storage mechanism 10 can realize the automation of the supply of the test products, save labor costs, and improve production efficiency.
[0075] refer to Figure 3-Figure 4 Furthermore, the storage mechanism 10 also includes an anti-stacking mechanism 15, which is arranged on the side of the top of the storage bin 112, and is used to blow and / or brush the product to be tested from the side when it is adsorbed, so as to prevent multiple pieces of the product to be tested from being stacked together and being grabbed. Specifically, the anti-stacking mechanism 15 can be a blowing part 151a. When the product to be tested is adsorbed and moved upward, the blowing part 151a blows air to the edge of the product to be tested. After the blowing treatment of the blowing part, the static electricity on the product to be tested is eliminated, which can avoid the situation where the first suction cup adsorbs two or more products; the anti-stacking mechanism can also be a brush 151b. When the product to be tested is adsorbed and moved upward, the edge of the product to be tested contacts the bristles of the brush 151b, which eliminates the static electricity on the product to be tested, and the downward resistance of the bristles on the product to be tested is much smaller than the suction force of the gripping manipulator suction cup on the upper surface of the battery electrode, which can brush off the unseparated stacked sheets, which is conducive to preventing stacking.
[0076] refer to Figure 5 In this embodiment, the feeding mechanism 20 includes a first robot 21 and a first adsorption component 22. The first robot 21 drives the first adsorption component 22 to move between the storage mechanism 10 and the positioning device 40; the first adsorption component 22 includes a first base 221 connected to the arm end of the first robot 21, and a plurality of first suction cups 222 arranged on the first base 221. Preferably, a rapid material distribution device 223 is also arranged on the first base 221. By setting up the rapid material distribution device, the phenomenon of electrostatic adsorption of the first suction cup when taking the material is avoided, and the adsorbed test products are stacked and distributed. Specifically, the rapid material distribution device mainly performs high-frequency jittering through a high-frequency solenoid valve and a floating cylinder, and uses high-frequency jittering to generate vibration to achieve the purpose of stacking and layering. In this embodiment, the feeding mechanism can realize the automation of the material loading of the test products, save labor costs, and improve production efficiency.
[0077] refer to Fig. 9 In this embodiment, the code scanning device includes a code scanner 61 and an XY moving component 62, and a fine-tuning fixture 63 is provided at the moving end of the XY moving component 62; the code scanner 61 is arranged on the fine-tuning fixture to obtain the two-dimensional code image on the product to be tested; the XY moving component 62 drives the code scanner 61 located on the fine-tuning fixture to move along the XY directions. In this embodiment, the fine-tuning fixture can not only install the code scanner on the XY moving component 62, but also adjust the installation angle of the code scanner 61, so that the code scanner can accurately and clearly obtain the two-dimensional code image on the product to be tested.
[0078] refer to Fig.10 In this embodiment, the detection device 70 includes an XYZ axis moving module and a color difference tester group 74, the XYZ axis moving module is arranged on the machine 100, and the color difference tester group is arranged at the moving end of the XYZ axis moving module; the color difference tester group includes a third base 741 on which the moving end of the XYZ axis moving module is arranged, and a plurality of color difference testers 742 arranged on the third base 741, wherein the third base 741 is also equipped with a pressure sensor device 75, when the circulation device 50 transfers the product to be tested to the detection station, the XYZ axis moving module drives the plurality of color difference testers on the third base 741 742 moves in multiple directions to perform color difference detection on multiple products to be tested on the carrier. Here, the number of products to be tested is the same as the number of color difference testers 742. This design is conducive to quickly detecting the products to be tested on the carrier. Specifically, the XYZ-axis moving module in this embodiment includes a second Y-axis moving module 71 arranged on the machine table, a second X-axis moving module 72 arranged on the moving end of the second Y-axis moving module 71, a second Z-axis moving module 73 arranged on the moving end of the second X-axis moving module 72, and a third base 741 is arranged on the moving end of the second Z-axis moving module 73.
[0079] refer to Figure 1 and Fig.11 In this embodiment, the sorting and receiving device includes: a first receiving bin 81, a second receiving bin 82 and a material unloading mechanism 90; when the product to be tested that flows to the unloading station is a qualified product, the material unloading mechanism 83 is used to transport the qualified product to the first receiving bin 81, and when the product to be tested that flows to the unloading station is an unqualified product, the material unloading mechanism 83 is used to transport the unqualified product to the second receiving bin 82. Specifically, the material unloading mechanism 83 includes a second robot (not marked in the drawings) and a third adsorption component (not shown in the drawings). The second robot drives the third adsorption component to contact the first receiving bin 81 and / or the second receiving bin at the unloading station of the circulation device. The first material receiving bin and the second material receiving bin have the same structure. The first material receiving bin is taken as an example here to illustrate that the first material receiving bin includes a second support portion 811 and a plurality of material storage frames 812 arranged on the support portion. Each material storage frame 812 is provided with a bearing portion for supporting the product (not shown in the drawings). Here, the material storage frame 512 is clamped in the second support portion 811, and the material storage frame is also provided with a second clamping portion 813. The material storage frame can be replaced quickly and conveniently by designing the second clamping portion. The control device detects the structure of the color difference detector 741. If the product to be tested is judged to be qualified, the control device drives the second robot to drive the third adsorption component to absorb qualified products from the carrier located at the unloading station, and then transports the qualified products to the first receiving bin 81. If the product to be tested is judged to be qualified, the control device drives the second robot to drive the third adsorption component to absorb unqualified products from the carrier located at the unloading station, and then transports the unqualified products to the second receiving bin 82.
[0080] refer to Fig.12 The present application also provides a colorimetric method, which includes the following steps:
[0081] S1: Using a transplanting device to transplant the product to be tested onto a carrier located at the loading station;
[0082] S2: The product to be tested is transferred to the code scanning station based on the transfer device, and the code scanning device is used to collect the image of the QR code of the product to be tested, and the image information is fed back to the control device;
[0083] S3: The scanned product is transferred to the inspection station based on the transfer device, the product is inspected by the color difference detection device, and the inspection data is fed back to the control device;
[0084] S4: The tested products are transferred to the unloading station based on the circulation device, and the detection data are analyzed by the control device, and then the sorting and receiving device is driven to sort and receive the tested products.
[0085] Specifically, S41, the control device determines whether the product to be tested is qualified or unqualified based on the detection data;
[0086] S42, if the product to be tested is found to be qualified, the unloading device transports the product to be tested to the first receiving bin;
[0087] If the product to be tested is found to be unqualified, the unloading device transports the product to be tested to the second receiving bin.
[0088] In this embodiment, the colorimetric method of the detection device comprises the following steps:
[0089] S01: Use the positioning device to limit the product to be tested to a set position;
[0090] S1: Using a transfer device to transfer the sample to be tested at a set position to a carrier located at a loading station;
[0091] S2: The product to be tested is transferred to the code scanning station based on the transfer device, and the QR code image of the product to be tested is collected by the code scanning device, and the image information is fed back to the control device;
[0092] S3: The scanned product to be tested is transferred to the testing station based on the transfer device, the color difference detection device is used to perform color difference detection on the product to be tested, and the detection data is fed back to the control device;
[0093] S4: The tested products are transferred to the unloading station based on the circulation device, and the detection data are analyzed by the control device, and then the sorting and receiving device is driven to sort and receive the tested products.
[0094] In this embodiment, the colorimetric method of the detection device comprises the following steps:
[0095] S00: Use the feeding device to transport the product to be tested to the positioning device;
[0096] S01: Use the positioning device to limit the product to be tested to a set position;
[0097] S1: Using a transfer device to transfer the sample to be tested at a set position to a carrier located at a loading station;
[0098] S2: The product to be tested is transferred to the code scanning station based on the transfer device, and the code scanning device is used to collect the image of the QR code of the product to be tested, and the image information is fed back to the control device;
[0099] S3: The scanned product is transferred to the inspection station based on the transfer device, the product is inspected by the color difference detection device, and the inspection data is fed back to the control device;
[0100] S4: The tested products are transferred to the unloading station based on the circulation device, and the detection data are analyzed by the control device, and then the sorting and receiving device is driven to sort and receive the tested products.
[0101] The above embodiments are only for illustrating the technical concept and features of the present application, and their purpose is to enable people familiar with the technology to understand the content of the present application and implement it accordingly, and they cannot be used to limit the protection scope of the present application. Any equivalent transformation or modification made according to the spirit of the present application shall be included in the protection scope of the present application.
Claims
1. An automatic color measurement device, characterized in that: include: A machine platform, wherein a plurality of workstations are arranged on the machine platform, and the plurality of workstations include a loading station, a code scanning station, a detection station and a unloading station; A circulation device is arranged on the machine platform, and a plurality of carriers are arranged on the circulation device, and the circulation device is used to drive the carriers to circulate in sequence among the plurality of workstations according to a preset circulation direction; A transplanting device, arranged at the loading station, for transporting the product to be tested to the carrier in place; A positioning device is arranged at the loading station and is located upstream of the transplanting device, the positioning device is used to limit the object to be tested to a set position, and the transplanting device is used to transplant the object to be tested at the set position to a carrier located at the loading station; A code scanning device, arranged at the code scanning station, is used to scan and collect the codes of the products to be tested that have been transferred to the designated location; A detection device is provided at the detection station and is used to perform color difference detection on the products to be tested that have been transferred to the detection station; A sorting and collecting device is arranged at the unloading station and is used to sort and collect the products to be tested that have been transferred to the right place; The control device is electrically connected to the circulation device, the transplanting device, the positioning device, the code scanning device and the detection device respectively.
2. The automatic color measurement device according to claim 1, characterized in that: The circulation device comprises: a rotating disk and a rotating driving member; The rotating disk is arranged at the output end of the rotating driving member, and a plurality of carriers are distributed on the surface of the rotating disk, and the carriers are used to fix the product to be tested; The rotating disk is driven to rotate based on the driving of the rotating driving member, thereby driving the carrier on the rotating disk to circulate among multiple workstations in sequence according to a preset flow direction.
3. The automatic color measurement device according to claim 2, characterized in that: The plurality of carriers are evenly distributed along the circumference of the rotating disk.
4. The automatic color measurement device according to claim 1, characterized in that: Each of the carriers is provided with a positioning structure, and the positioning structure comprises a vacuum adsorption platform.
5. The automatic color measurement device according to claim 1, characterized in that: Each of the carriers is provided with an identification sensor, and the identification sensor is used to identify whether there is a product to be tested when the carrier is located at the loading station.
6. The automatic color measurement device according to claim 1, characterized in that: The positioning device comprises: A positioning platform, wherein a plurality of placement stations are arranged on the positioning platform, and a positioning portion is provided around each of the placement stations, and the positioning portion is used to limit the object to be tested to a set position of the placement station; The transmission mechanism is arranged at the bottom of the positioning platform and is in transmission connection with the positioning parts, and the transmission mechanism is used to drive the plurality of positioning parts to synchronously move away from or approach the set position.
7. The automatic color measurement device according to claim 6, characterized in that: The positioning part includes at least one first positioning member, at least one second positioning member, at least one third positioning member and at least one fourth positioning member, wherein the first positioning member and the second positioning member are respectively distributed on opposite sides of the length direction of the placement station, and the third positioning member and the fourth positioning member are respectively distributed on opposite sides of the width direction of the placement station; The transmission mechanism includes a first transmission assembly and a second transmission assembly. The first transmission assembly is used to drive the first positioning member and the second positioning member to move along the width direction of the placement station, and the first positioning member and the second positioning member move synchronously and in opposite directions. The second transmission assembly is used to drive the third positioning member and the fourth positioning member to move along the length direction of the placement station, and the third positioning member and the fourth positioning member move synchronously and in opposite directions.
8. The automatic color measurement device according to claim 1, characterized in that: The code scanning device comprises: An XY moving assembly, wherein a moving end of the XY moving assembly is provided with a fine-tuning fixing member; A code scanner, arranged on the fine-tuning fixture, for acquiring a two-dimensional code image on the object to be tested; The XY moving component drives the barcode scanner located on the fine-tuning fixture to move along two directions of X and Y.
9. The automatic color measurement device according to claim 1, characterized in that: The detection device comprises: a bracket, an XYZ axis moving module and a color difference tester group, wherein the XYZ axis moving module is arranged on the bracket, and the color difference tester group is arranged at the moving end of the XYZ axis moving module; The color difference tester group includes a third base arranged at the moving end of the XYZ axis moving module, a plurality of color difference testers arranged on the third base, and the third base is also configured with a pressure sensor device.
10. The automatic color measurement device according to claim 1, characterized in that: Also includes: A feeding device is arranged on the machine platform and is located upstream of the positioning device. The feeding device comprises a loading mechanism and a storage mechanism, and the loading mechanism is used to transport the test object in the storage mechanism to the positioning device.