Aluminum alloy wire surface cleaning device

By designing the surface cleaning device of aluminum alloy wire, close contact cleaning is achieved using the drive rod and cleaning brush, combined with the fixing mechanism and the spraying mechanism, the problem of incomplete cleaning of existing equipment is solved, the cleaning level is improved and the waste of water resources is reduced.

CN222519241UActive Publication Date: 2025-02-25陈波
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Patent Information

Application Number
CN202420576936.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-02-25
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing aluminum alloy wire cleaning equipment does not have enough fixing effect, resulting in incomplete cleaning and debris residues affecting subsequent processing.

Method used

An aluminum alloy wire surface cleaning device is designed, including a cleaning box, a cleaning mechanism, a fixing mechanism and a spray mechanism. The cleaning mechanism achieves close contact cleaning through the drive rod and the cleaning brush, the fixing mechanism ensures close contact between the cleaning brush and the wire through the spring and the connecting rod, and the spray mechanism realizes the reuse of water through the flow guide and the spray head.

Benefits of technology

Through close contact cleaning, ensure the cleanliness of the wire surface, avoid residual dirt, and reduce water waste through reuse of water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum alloy wire surface cleaning device, and relates to the technical field of aluminum alloy wire production. A cleaning mechanism is arranged between the front side and the rear side of the inner wall of the cleaning box, a fixing mechanism is arranged between the front side and the rear side of the inner wall of the cleaning box, a spraying mechanism is arranged at the top of the inner wall of the cleaning box, a driving mechanism is arranged on the front face of the cleaning box, the driving mechanism is connected with the cleaning mechanism, and the cleaning mechanism comprises a driving rod. Through the cooperation of the driving rod, the power brush, the driving box, the mounting groove, the positioning rod, the connecting block, the connecting rod, the spring and the like, the cleaning brush can be in close contact with the wire rod in the wire rod cleaning process, so that the cleanliness of the surface of the wire rod is ensured, dirt is prevented from remaining on the surface of the wire rod, and the wire rod cleaning efficiency is improved. And through the cooperative action of a flow guide pipe, a flow guide plate, a spraying head, a water storage tank, a water suction pump, a water suction pipe and the like, cleaning water for the wire rod can be recycled, and waste of water resources is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of aluminum alloy wire production, and specifically relates to a device for cleaning the surface of an aluminum alloy wire. Background Art

[0002] Aluminum alloy wire is a metal wire product with high tensile strength. Aluminum alloy wire is used in long-span high-voltage overhead transmission lines. The most commonly used is steel core aluminum alloy stranded wire. In the production process of aluminum alloy wire, the surface of the aluminum alloy wire needs to be cleaned before electroplating to avoid the material of the aluminum alloy wire.

[0003] Most of the existing aluminum alloy wire cleaning equipment is not effective in fixing the aluminum alloy wire, resulting in incomplete cleaning of the aluminum alloy wire during the cleaning process, and debris will remain on the surface of the aluminum alloy wire, affecting subsequent processing.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a device for cleaning the surface of an aluminum alloy wire.

[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0007] A surface cleaning device for aluminum alloy wires, comprising: a cleaning box, a cleaning mechanism is arranged between the front side and the rear side of the inner wall of the cleaning box, a fixing mechanism is arranged between the front side and the rear side of the inner wall of the cleaning box, a spray mechanism is arranged on the top of the inner wall of the cleaning box, a driving mechanism is arranged on the front side of the cleaning box, and the driving mechanism is connected to the cleaning mechanism;

[0008] The cleaning mechanism includes a driving rod, which is rotatably connected to the front and rear sides of the inner wall of the cleaning box. A cleaning brush is arranged on the surface of the driving rod. The driving mechanism includes a driving box, which is arranged on the front side of the cleaning box. The front end of the driving rod movably passes through the cleaning box and extends to the interior of the driving box. One end of the driving rod located inside the driving box is connected to a sprocket, and a chain is arranged on the sprocket.

[0009] Optionally, the fixing mechanism includes an installation groove, which is opened on the front and rear sides of the inner wall of the cleaning box, a positioning rod is connected between the top and bottom of the inner wall of the installation groove, a connecting block is slidably connected to the positioning rod, a connecting rod is rotatably connected between the two connecting blocks, and a spring is provided between the top of the connecting block and the side opposite to the inner wall of the installation groove and on the surface of the positioning rod.

[0010] Optionally, the spray mechanism includes a guide pipe, the guide pipe is connected to the top of the cleaning box, the bottom of the guide pipe is connected to a guide plate, and the bottom of the guide plate is connected to a spray head.

[0011] Optionally, a water storage tank is connected to the bottom of the inner wall of the cleaning box, a water pump is connected to the back of the cleaning box, a water pump is connected to the bottom of the back of the cleaning box, the water pump is connected to the water pump, and the water outlet of the water pump is connected to the guide pipe through a pipe.

[0012] Optionally, a driving motor is connected to the front of the driving box via a bracket, an output end of the driving motor movably passes through the driving box and extends to the interior of the driving box, and the output end of the driving motor is connected to the driving rod.

[0013] Optionally, the bottom of the cleaning box is connected to a drain pipe, and support feet are provided on both sides of the bottom of the cleaning box.

[0014] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:

[0015] 1. Through the cooperation of the driving rod, the power brush, the driving box, the mounting slot, the positioning rod, the connecting block, the connecting rod and the spring, the cleaning brush can be kept in close contact with the wire during the wire cleaning process, thereby ensuring the cleanliness of the wire surface and avoiding residual dirt on the wire surface.

[0016] 2. Through the coordinated effects of guide pipes, guide plates, sprinkler heads, water storage tanks, water pumps and water pipes, the water used to clean the wires can be reused to reduce the waste of water resources.

[0017] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0019] Figure 1 This is a schematic diagram of the surface structure of a cleaning box according to an embodiment of the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of a cleaning box according to an embodiment of the utility model;

[0021] Figure 3 This is a side view of the internal structure of the cleaning box of one embodiment of the utility model;

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Cleaning box; 2. Driving rod; 3. Cleaning brush; 4. Driving box; 5. Mounting slot; 6. Positioning rod; 7. Connecting block; 8. Connecting rod; 9. Spring; 10. Guide pipe; 11. Guide plate; 12. Sprinkler head; 13. Water tank; 14. Water pump; 15. Water pipe; 16. Driving motor; 17. Sprocket.

[0024] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0025] The utility model will now be further described in detail with reference to the accompanying drawings.

[0026] See also Figure 1-3 As shown, in this embodiment, a surface cleaning device for aluminum alloy wire is provided, comprising: a cleaning box 1, a cleaning mechanism is arranged between the front side and the rear side of the inner wall of the cleaning box 1, a fixing mechanism is arranged between the front side and the rear side of the inner wall of the cleaning box 1, a spray mechanism is arranged on the top of the inner wall of the cleaning box 1, a driving mechanism is arranged on the front side of the cleaning box 1, the driving mechanism is connected to the cleaning mechanism, both sides of the cleaning box 1 are provided with discharge troughs, the wire enters and exits the cleaning box through the discharge troughs, and both sides of the inner wall of the cleaning box 1 are provided with guide wheels, which can support the wire;

[0027] The cleaning mechanism includes a driving rod 2, which is rotatably connected to the front and rear sides of the inner wall of the cleaning box 1. A cleaning brush 3 is arranged on the surface of the driving rod 2. The driving mechanism includes a driving box 4, which is arranged on the front side of the cleaning box 1. The front end of the driving rod 2 can move through the cleaning box 1 and extend to the inside of the driving box 4. One end of the driving rod 2 located inside the driving box 4 is connected to a sprocket 17, and a chain is arranged on the sprocket 17. The rotation of the driving rod 2 can drive the sprocket 17 to rotate, thereby driving another sprocket 17 to rotate through the chain, thereby driving the cleaning brush 3 to rotate, thereby cleaning the surface of the wire.

[0028] The application of one aspect of this embodiment is: the aluminum alloy wire that needs to be cleaned passes through the cleaning brush 3, the driving motor 16 can drive the driving rod 2 to rotate, the rotation of the driving rod 2 can drive the sprocket 17 to rotate, thereby driving another sprocket 17 to rotate through the chain, thereby driving the cleaning brush 3 to rotate, when cleaning wires of different thicknesses, the wire squeezes the cleaning brush 3 on the connecting rod 8, thereby driving the connecting rod 8 and the connecting block 7 to move, the connecting block 7 compresses the spring 9, and the elastic force of the spring 9 pushes the connecting block 7, so that the aluminum alloy wire is clamped by the upper and lower cleaning brushes 3, thereby improving the cleanliness of the aluminum alloy wire, the water pump 14 can pump out the water inside the cleaning box 1, and further send it into the guide pipe 10 through the pipeline, the spray head 12 sprays the surface of the aluminum alloy wire in the cleaning box 1, so that the cleaning brush 3 cleans the surface of the wire, and the spray water drops into the water storage tank 13.

[0029] The fixing mechanism of this embodiment includes a mounting groove 5, which is arranged on the front and rear sides of the inner wall of the cleaning box 1. A positioning rod 6 is connected between the top and the bottom of the inner wall of the mounting groove 5. A connecting block 7 is slidably connected to the positioning rod 6. A connecting rod 8 is rotatably connected between the two connecting blocks 7. A spring 9 is sleeved on the surface of the positioning rod 6 between the top of the connecting block 7 and the side opposite to the inner wall of the mounting groove 5. A cleaning brush 3 is also arranged on the surface of the connecting rod 8. When cleaning wires of different thicknesses, the wire squeezes the cleaning brush 3 on the connecting rod 8, thereby driving the connecting rod 8 and the connecting block 7 to move. The connecting block 7 compresses the spring 9, and the elastic force of the spring 9 pushes the connecting block 7, so that the aluminum alloy wire is clamped by the upper and lower cleaning brushes 3, thereby improving the cleanliness of the aluminum alloy wire.

[0030] The spray mechanism of this embodiment includes a guide pipe 10, which is connected to the top of the cleaning box 1. The bottom of the guide pipe 10 is connected to a guide plate 11, and the bottom of the guide plate 11 is connected to a spray head 12. The spray head 12 sprays the surface of the aluminum alloy wire in the cleaning box 1, making it convenient for the cleaning brush 3 to clean the surface of the wire, and the sprayed water drops into the water storage tank 13.

[0031] The bottom of the inner wall of the cleaning box 1 of this embodiment is connected to a water storage tank 13, and the back of the cleaning box 1 is connected to a water pump 14. The bottom of the back of the cleaning box 1 is connected to a water pump 15, and the water pump 15 is connected to the water pump 14. The water outlet end of the water pump 14 is connected to the guide pipe 10 through a pipeline. The water pump 14 is connected to an external power supply. The water pump 14 can pump out the water inside the cleaning box 1 and further send it into the guide pipe 10 through the pipeline, so as to reuse the clean water and reduce the waste of water resources. A filter ball is provided at one end of the water pump 15 located inside the water storage tank 13 to filter impurities in the water.

[0032] The front side of the driving box 4 of this embodiment is connected to a driving motor 16 through a bracket. The output end of the driving motor 16 movably passes through the driving box 4 and extends to the interior of the driving box 4. The output end of the driving motor 16 is connected to the driving rod 2. The driving motor 16 is connected to an external power supply. The driving motor 16 can drive the driving rod 2 to rotate.

[0033] The bottom of the cleaning box 1 of this embodiment is connected to a drain pipe, and supporting feet are provided on both sides of the bottom of the cleaning box 1. After long-term use, the sewage in the cleaning box 1 can be discharged through the drain pipe.

[0034] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.

Claims

1. A surface cleaning device for aluminum alloy wire, characterized in that: include: A cleaning box (1), a cleaning mechanism is arranged between the front side and the rear side of the inner wall of the cleaning box (1), a fixing mechanism is arranged between the front side and the rear side of the inner wall of the cleaning box (1), a spray mechanism is arranged on the top of the inner wall of the cleaning box (1), and a driving mechanism is arranged on the front side of the cleaning box (1), and the driving mechanism is connected to the cleaning mechanism; The cleaning mechanism comprises a driving rod (2), the driving rod (2) being rotatably connected to the front side and the rear side of the inner wall of the cleaning box (1), a cleaning brush (3) being arranged on the surface of the driving rod (2), the driving mechanism comprising a driving box (4), the driving box (4) being arranged on the front side of the cleaning box (1), the front end of the driving rod (2) movably passing through the cleaning box (1) and extending into the interior of the driving box (4), one end of the driving rod (2) located inside the driving box (4) being connected to a sprocket (17), and a chain being sleeved on the sprocket (17).

2. The aluminum alloy wire surface cleaning device according to claim 1, characterized in that: The fixing mechanism comprises a mounting groove (5), the mounting groove (5) being arranged at the front side and the rear side of the inner wall of the cleaning box (1), a positioning rod (6) being connected between the top and the bottom of the inner wall of the mounting groove (5), a connecting block (7) being slidably connected to the positioning rod (6), a connecting rod (8) being rotatably connected between the two connecting blocks (7), and a spring (9) being sleeved on the surface of the positioning rod (6) between the top of the connecting block (7) and the side opposite to the inner wall of the mounting groove (5).

3. The aluminum alloy wire surface cleaning device according to claim 1, characterized in that: The spray mechanism comprises a flow guide pipe (10), the flow guide pipe (10) is connected to the top of the cleaning box (1), the bottom of the flow guide pipe (10) is connected to a flow guide plate (11), and the bottom of the flow guide plate (11) is connected to a spray head (12).

4. The aluminum alloy wire surface cleaning device according to claim 3, characterized in that: The bottom of the inner wall of the cleaning box (1) is connected to a water storage tank (13), the back of the cleaning box (1) is connected to a water pump (14), the bottom of the back of the cleaning box (1) is connected to a water pump pipe (15), the water pump pipe (15) is connected to the water pump (14), and the water outlet end of the water pump (14) is connected to the guide pipe (10) through a pipeline.

5. The aluminum alloy wire surface cleaning device according to claim 1, characterized in that: The front side of the driving box (4) is connected to a driving motor (16) via a bracket, the output end of the driving motor (16) movably passes through the driving box (4) and extends to the inside of the driving box (4), and the output end of the driving motor (16) is connected to the driving rod (2).

6. The aluminum alloy wire surface cleaning device according to claim 1, characterized in that: The bottom of the cleaning box (1) is connected to a drainage pipe, and support feet are arranged on both sides of the bottom of the cleaning box (1).