Water jet scalpel operation room
By setting up a blower and exhaust components in the waterjet working room, a fixed air flow is formed, which solves the visibility problem caused by water mist caused by the waterjet rushing and improves work efficiency.
Patent Information
- Application Number
- CN202421142962.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-23
AI Technical Summary
When the water blade ramms the surface of the equipment, it produces a lot of water mist, causing mist to spread in the working room, affecting the operator's visible conditions and working efficiency.
A waterjet working room was designed, including a high-pressure water gun assembly, a blower, an exhaust assembly and a working room main body. The blower and exhaust components are distributed on the top surface and side walls of the working room, forming a fixed air flow toward a fixed flow, quickly taking away the water mist.
It effectively improves the visible conditions in the working room, ensures that the waterjet operation has high working efficiency, and reduces work interruptions caused by water mist.
Smart Images
Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical processing workshop equipment, in particular to a water jet operation room. Background Art
[0002] In the production operation of equipment renovation, it is often necessary to strip off the coating on the surface of the equipment. This work is often done by water jet scraping, which can easily strip off the coating and recover precious metals at the same time. Compared with grinding with a grinding wheel, the working surface of the water jet is wider and more delicate. The water jet can reach the places that the grinding wheel cannot reach. The water jet operation needs to be carried out in a special operation room, which can avoid the splashing of high-speed water flow, collect the water flow, discharge it in a centralized manner, and recover the metal debris that is impacted.
[0003] However, this kind of scraping by the water jet will also cause many problems. The first is that the water flow will hit the surface of the workpiece, which will produce a large amount of water mist. This will cause a large amount of fog in the workroom. The operator cannot observe the working area at all, and cannot continue to work. He must wait until the fog disappears before continuing, which obviously seriously affects efficiency. Utility Model Content
[0004] Based on this, it is necessary to provide a water jet operation room to address at least one of the above-mentioned problems.
[0005] The utility model application provides a water jet operation room, characterized in that it comprises a high-pressure water gun assembly, a blower, an exhaust assembly and an operation room body with a door; the high-pressure water gun assembly is arranged beside the operation workbench of the operation room body;
[0006] The blower is arranged on one side of the top surface of the workroom body, and the exhaust assembly is arranged on the side wall or the top surface of the workroom body opposite to the blower. The position of at least one suction port of the exhaust assembly is higher than the position of the blowing port of the blower.
[0007] In one embodiment, the exhaust assembly includes an exhaust fan, an exhaust duct, a first air hood and a second air hood. The exhaust fan and the exhaust duct are arranged on the outer peripheral wall of the workroom body, the first air hood is arranged above the workbench, and the second air hood is arranged beside the workbench; the exhaust fan is connected to the first air hood and the second air hood respectively through the exhaust duct.
[0008] In one embodiment, the hood opening of the second air hood is provided with a stainless steel perforated plate, and the stainless steel perforated plate has an inclination angle with the side wall of the workroom.
[0009] In one embodiment, the exhaust assembly further includes a demister, and the demister is disposed in the exhaust duct.
[0010] In one embodiment, a wastewater collection component is also included. A plurality of water collection grooves are arranged on the floor of the main body of the workroom, and the water collection grooves are connected to the wastewater collection component.
[0011] In one embodiment, the wastewater collection assembly includes a water pump and a sedimentation tank, the sedimentation tank is connected to the water collection tank, and a suction port of the water pump is spaced apart from a bottom end surface of the sedimentation tank.
[0012] In one embodiment, the sedimentation tank includes a first sedimentation tank, a second sedimentation tank and a third sedimentation tank, the water collection tank is connected to the first sedimentation tank, and the suction port of the water pump is arranged in the third sedimentation tank.
[0013] The water jet workroom provided by the utility model has an air blowing device and an air exhaust device. The air outlet is located on one side, and the air suction port is located on the other side of the workroom. An air flow with a fixed flow direction can be formed in a limited workroom, and water mist formed on the surface of the workpiece by the high-speed water flow can be quickly taken away, thereby greatly improving the visual conditions in the workroom and ensuring that the water jet operation has a higher work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a first-view plan view of a water jet operation room in one embodiment of the utility model;
[0015] Figure 2 It is a second perspective plan view of a water jet operation room in one embodiment of the utility model;
[0016] Figure 3 This is a schematic diagram of the planar structure of a wastewater collection assembly in one embodiment of the utility model;
[0017] Figure 4 This is a first-view plan view of a water jet operation room in another embodiment of the utility model.
[0018] Description of reference numerals:
[0019] 100-blower, 200-exhaust assembly, 300-operation room body, 400-wastewater collection assembly;
[0020] 210-exhaust fan, 220-exhaust pipe, 230-first wind hood, 240-second wind hood, 241-stainless steel orifice plate, 250-demister;
[0021] 310-water collection tank;
[0022] 410 - water pump, 420 - sedimentation tank, 421 - first sedimentation tank, 422 - second sedimentation tank, 423 - third sedimentation tank, 424 - fourth sedimentation tank. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the implementation of the utility model, not all implementations. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the utility model.
[0024] It should be understood that the schematic drawings are not necessarily drawn to scale. The flowcharts used are exemplary displays of the implementation process of some embodiments of the utility model. It should be understood that the operations of the flowcharts may be implemented out of order, and steps without logical contextual relationships may be reversed or implemented simultaneously. In addition, those skilled in the art may add one or more other operations to the flowcharts, or remove one or more operations from the flowcharts, under the guidance of the content of the utility model.
[0025] The "embodiment" mentioned in this article means that the specific features, structures or characteristics described can be included in at least one implementation of the utility model. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it necessarily refer to independent or alternative embodiments that are mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0026] The water jet operation room provided by the utility model application is as follows Figure 1 and Figure 2 As shown, it includes a high-pressure water gun assembly, a blower 100, an exhaust assembly 200 and a main body 300 of a workroom with a door; the high-pressure water gun assembly is arranged next to the workbench of the main body 300 of the workroom. The main body 300 of the workroom can be a mobile board room, which is convenient for assembly and disassembly. The high-pressure water gun assembly is a direct tool for water jet operation. The specific technical parameters are determined according to the object of the water jet operation. The technical personnel in this field can determine this content according to the specific water jet operation, and can directly purchase the high-pressure water gun or high-pressure water jet in the prior art.
[0027] The blower 100 is arranged on one side of the top surface of the main body of the workroom 300, and the exhaust assembly 200 is arranged on the side wall or the top surface of the workroom main body 300 on the opposite side of the blower 100. The position of at least one suction port of the exhaust assembly 200 is higher than the position of the blowing port of the blower 100. The power of the blower 100 and the exhaust assembly 200 also needs to be specifically determined according to the size of the workroom main body 300, but the distribution position directly affects the efficiency of demisting in the workroom main body 300, and needs to be implemented according to the technical solution of this application. The blowing port of the blower 100 is relatively low and can be directly facing the workpiece being worked on. The concentrated air flow preferentially blows away the water mist generated near the workpiece. After the water mist spreads, it enters the exhaust assembly 200 according to the determined flow direction to ensure the rapid elimination of the water mist.
[0028] The water jet workroom provided by the utility model has a blowing device and an exhaust device. The air outlet is located on one side, and the air intake is located on the other side of the workroom body 300. It can form an air flow with a fixed flow direction in the limited workroom body 300, and can quickly take away the water mist formed on the surface of the workpiece by the high-speed water flow, greatly improve the visual conditions in the workroom body 300, and ensure that the water jet operation has a higher work efficiency.
[0029] Optionally, in one of the embodiments of the present application, Figure 2 As shown, the exhaust assembly 200 includes an exhaust fan 210, an exhaust pipe 220, a first hood 230 and a second hood 240. The exhaust fan 210 and the exhaust pipe 220 are arranged on the outer peripheral wall of the workroom body 300, the first hood 230 is arranged above the workbench, and the second hood 240 is arranged beside the workbench; the exhaust fan 210 is connected to the first hood 230 and the second hood 240 respectively through the exhaust pipe 220. The first hood 230 and the second hood 240 are mainly used to distinguish the distribution positions of the hoods, and do not mean that there is only one number of each type of hood. Specifically, the number and size of the first hood 230 and the second hood 240 are determined according to the size of the workroom body 300. The first hood 230 absorbs the water mist floating to the top of the workroom body 300, and the second hood 240 absorbs the water mist near the workpiece. Optionally, in combination with the above-mentioned embodiment, in a specific implementation, a stainless steel orifice plate 241 is provided at the hood opening of the second hood 240, and the stainless steel orifice plate 241 has an inclination angle with the side wall of the workroom body 300. Since the second hood 240 is closer to the workpiece, in addition to the water mist, there are also a large amount of splashing water flow or water droplets, which can be shielded and collected by the stainless steel orifice plate 241.
[0030] Optionally, in combination with the foregoing embodiment, in a specific implementation thereof, such as Figure 4As shown, the exhaust assembly 200 further includes a demister 250, which is disposed in the exhaust pipe 220. By disposing the demister 250, the sucked water mist can be directly converted into a water flow, which can be directly reused as recycled water.
[0031] Optionally, in combination with the foregoing embodiment, in another embodiment of the present application, as Figure 2 and Figure 4 As shown, it also includes a wastewater collection component 400, and a plurality of water collection tanks 310 are arranged on the floor of the main body 300 of the workroom, and the water collection tanks 310 are connected to the wastewater collection component 400. The floor of the main body 300 of the workroom actually has a certain inclination angle, so that the side of the floor where the workbench or the workpiece is placed is higher, and the side of the floor where the position is lower is provided with the water collection tank 310 connected to the wastewater collection component 400, and the water flow after impact will flow into the water collection tank 310, and then converge and flow into the wastewater collection component 400, and be collected and processed by the wastewater collection component 400 to achieve recycling.
[0032] Optionally, in combination with the foregoing embodiment, in a specific implementation of the present application, Figure 2 and Figure 3 As shown, the wastewater collection assembly 400 includes a water pump 410 and a sedimentation tank 420. The sedimentation tank 420 is connected to the water collection tank 310, and there is a gap between the suction port of the water pump 410 and the bottom end surface of the sedimentation tank 420. The sedimentation tank 420 exists to allow the converged water flow to achieve solid-liquid separation. The metal debris that converges into the sedimentation tank 420 with the water flow can be precipitated in the sedimentation tank 420 for later recovery, and the upper water flow can be extracted and filtered for recycling.
[0033] Specifically, in another specific implementation, such as Figure 3 As shown, the sedimentation tank 420 includes a plurality of, for example, a first sedimentation tank 421, a second sedimentation tank 422 and a third sedimentation tank 423, or even a fourth sedimentation tank 424, or more sedimentation tanks, the water collection tank 310 is connected to the first sedimentation tank 421, and the suction port of the water pump 410 is set in the third sedimentation tank 423, and usually the suction port of the water pump 410 is set in the last sedimentation tank. Two adjacent sedimentation tanks are separated by a partition, and the heights of the two adjacent partitions are different, showing a state of gradually decreasing from the first to the last. In this way, multi-layer deposition is achieved so that there are fewer metal debris in the last sedimentation tank. The water in the sedimentation tank can be drained later, and the metal debris can be recovered and further recycled.
[0034] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be covered within the protection scope of the present invention.
Claims
1. A water jet operation room, characterized in that: It includes a high-pressure water gun assembly, a blower, an exhaust assembly and a workroom body with a door; the high-pressure water gun assembly is arranged beside the workbench of the workroom body; The blower is arranged on one side of the top surface of the workroom body, and the exhaust assembly is arranged on the side wall or the top surface of the workroom body opposite to the blower. The position of at least one suction port of the exhaust assembly is higher than the position of the blowing port of the blower.
2. The water jet operation room according to claim 1, characterized in that: The exhaust assembly includes an exhaust fan, an exhaust duct, a first wind hood and a second wind hood. The exhaust fan and the exhaust duct are arranged on the outer peripheral wall of the workroom body, the first wind hood is arranged above the workbench, and the second wind hood is arranged beside the workbench; the exhaust fan is connected to the first wind hood and the second wind hood respectively through the exhaust duct.
3. The water jet operation room according to claim 2, characterized in that: The hood opening of the second air hood is provided with a stainless steel perforated plate, and the stainless steel perforated plate has an inclination angle with the side wall of the workroom.
4. The water jet operation room according to claim 2, characterized in that: The exhaust assembly also includes a demister, and the demister is arranged in the exhaust pipe.
5. The water jet operation room according to claim 1, characterized in that: It also includes a wastewater collection component. A plurality of water collection grooves are arranged on the floor of the main body of the operation room, and the water collection grooves are connected to the wastewater collection component.
6. The water jet operation room according to claim 5, characterized in that: The wastewater collection assembly comprises a water pump and a sedimentation tank, wherein the sedimentation tank is connected to the water collecting tank, and a suction port of the water pump is spaced apart from a bottom end surface of the sedimentation tank.
7. The water jet operation room according to claim 6, characterized in that: The sedimentation tank includes a first sedimentation tank, a second sedimentation tank and a third sedimentation tank, the water collection tank is connected to the first sedimentation tank, and the suction port of the water pump is arranged in the third sedimentation tank.