Stamping and flanging die with automatic pushing mechanism
By designing an automatic pushing mechanism in the stamping flange mold, using the combined structure of pushing block, trigger block, pushing spring and pre-pressing spring, the indentation and manual operation dependence of existing molds during the material collection process is solved. The problem of automatic material pushing is realized, and the quality and production efficiency of workpieces are improved.
Patent Information
- Application Number
- CN202323512358.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2033-12-21
AI Technical Summary
The existing stamping flange molds are prone to indentation on the surface of the parts during the material extraction process, and the material extraction process relies on manual operations, resulting in low production efficiency and safety hazards.
A stamping flange mold with automatic pushing mechanism is designed, and a combination structure of pushing blocks and trigger blocks is adopted. The function of automatic pushing through the driving of pushing springs and pre-pressing springs is realized.
Automatic material pushing is realized, the surface quality and production efficiency of workpieces are improved, safety hazards of manual operation are reduced, and the stability of the mold is improved.
Smart Images

Figure CN222519641U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of molds and relates to a stamping and flanging mold with an automatic material pushing mechanism. Background Art
[0002] At present, in the production process of small manual line stamping flanging dies, the operator uses a magnetic clamp to adsorb the blank and place it in the flanging die. After the upper slider of the press moves downward to complete the flanging of the blank, the worker uses a magnetic clamp to adsorb the flanging-completed parts from the die and place them in the tool, thus completing one stamping cycle and starting the next stamping cycle.
[0003] When flanging is performed using a normal stamping and flanging die, the blank is stamped and the part is contained inside the stamping die, requiring the operator to use a magnetic clamp to remove it. If the stamping material is aluminum, copper or other materials, an open clamp is required to remove the material, and the clamping part of the part requires an avoidance groove to be opened on the corresponding surface to ensure that the clamp can remove the material smoothly. Although this solves the problem of material removal, the avoidance groove position is likely to form an indentation on the surface of the part during the stamping process, affecting the quality of the part. At the same time, in the process of clamping the part, it is easy for the part to fall off due to the collision with the die or unstable clamping.
[0004] In addition, since the feeding and retrieving processes are all done manually, not only is the production efficiency low, but there are certain risks for operators, so there is a lot of room for improvement. Summary of the invention
[0005] The utility model aims to solve the above problems in the prior art and proposes a stamping and flanging die with an automatic material pushing mechanism.
[0006] The purpose of the utility model can be achieved through the following technical solutions: A stamping and flanging die with an automatic pushing mechanism, comprising:
[0007] A lower template, which is provided with a blanking opening;
[0008] An upper template, which can be close to or away from the lower template;
[0009] A push mechanism, comprising a mounting seat, a push block and a push spring, wherein the mounting seat is connected to the lower template, the push block is movably connected to the lower template, the two ends of the push spring are respectively in contact with the mounting seat and the push block, the push spring pushes the push block close to the blanking port, and the push block is provided with a first wedge-shaped portion;
[0010] The trigger mechanism comprises a trigger block, wherein the trigger block is provided with a second wedge-shaped portion. When the mold is closed, the trigger block can move along the first wedge-shaped portion of the push block through the second wedge-shaped portion to push the push block away from the blanking port.
[0011] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the trigger mechanism also includes a pressure plate and a pre-stress spring. The pressure plate is liftably connected to the upper mold plate, and the two ends of the pre-stress spring are respectively in contact with the upper mold plate and the pressure plate, and the trigger block is arranged on the pressure plate.
[0012] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the trigger mechanism also includes a connecting block, the connecting block is connected to the upper template, the pre-stressed spring is passed through the connecting block, and the pressure plate is connected to the connecting block in a liftable manner.
[0013] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the pressure plate is provided with a guide column, the connecting block is provided with a guide hole, the guide column is connected to the guide hole and can be lifted and lowered along the guide hole, and the guide hole can guide the guide column to be lifted and lowered.
[0014] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the guide column is provided with a limiting block, the guide hole is provided with a limiting surface, and the limiting block can contact the limiting surface to limit the maximum distance of the pressure plate away from the connecting plate.
[0015] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the guide column and the limit block are integrally formed and formed as a screw, the tail of the screw is connected to the pressure plate, the middle part of the screw is the guide column, and the head of the screw is the limit block.
[0016] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the lower die plate is also provided with a stop block, and the stop block can be contacted by the pushing block to limit the maximum distance of the pushing block close to the blanking port.
[0017] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the stop block is provided with a guide channel, the pushing block is connected to the guide channel and can move along the guide hole, and the guide channel can guide the pushing block to move.
[0018] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the pushing mechanism also includes a mounting column, the mounting column is connected to the mounting seat, the pushing spring is sleeved on the mounting column, and the mounting column can guide the pushing spring to expand and contract.
[0019] In the above-mentioned stamping and flanging die with an automatic pushing mechanism, the lower die plate is provided with a flanging lower die insert, and the upper die plate is provided with a flanging upper die insert. When the mold is closed, the flanging upper die insert is close to the flanging lower die insert for flanging the workpiece.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] 1. When the mold is closed, the trigger block can move along the first wedge-shaped part of the push block through the second wedge-shaped part to push the push block away from the blanking port, thereby realizing the avoidance of the push block during the flanging process of the workpiece. When the mold is opened, the push block is separated from the trigger block and is pushed and close to the blanking port under the action of the push spring, thereby pushing the flanging workpiece into the blanking port to realize the function of automatically pushing the workpiece, thereby improving the surface quality of the workpiece and production efficiency.
[0022] 2. The stamping and flanging die with automatic pushing mechanism has good stability. At the same time, the function of automatic pushing can be realized by the mechanical structure alone without adding any additional energy-consuming device.
[0023] 3. The two ends of the pre-compression spring are in contact with the upper mold plate and the pressure plate respectively. The pre-compression spring pushes the pressure plate close to the lower mold plate. When the mold is closed, the pre-compression spring first pushes the pressure plate to contact the workpiece and presses the workpiece to the lower mold plate to fix the workpiece that needs to be flanging.
[0024] 4. The guide column is connected to the guide hole and can be lifted and lowered along the guide hole. The guide hole can guide the guide column to be lifted and lowered. The pressure plate is connected to the guide hole of the connecting block in a liftable manner through the guide column, thereby guiding the pressure plate to be lifted and lowered.
[0025] 5. The limit block can contact the limit surface to limit the maximum distance that the pressure plate is away from the connecting plate, preventing the pressure plate from being too far away from the connecting plate under the action of the preload spring.
[0026] 6. The guide column and the limit block are integrally formed and formed into a screw. The tail of the screw is connected to the pressure plate, the middle part of the screw is the guide column, and the head of the screw is the limit block. The integrated setting realizes the two functions of guide and limit at the same time, and the screw is a standard part and does not need additional production.
[0027] 7. The stop block can be contacted by the push block to limit the maximum distance that the push block can approach the blanking port, preventing the push block from being too close to the blanking port under the action of the push spring. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the mold closing state of the utility model.
[0029] Figure 2 It is a structural schematic diagram of the utility model in the mold opening state.
[0030] In the figure, 100, lower template; 110, blanking port; 120, stop block; 130, flanging lower mold insert; 200, upper template; 210, flanging upper mold insert; 300, pushing mechanism; 310, mounting seat; 320, pushing block; 321, first wedge-shaped portion; 330, pushing spring; 340, mounting column; 400, trigger mechanism; 410, trigger block; 411, second wedge-shaped portion; 420, pressure plate; 421, screw; 430, pre-stressed spring; 440, connecting block; 441, guide hole; 442, limiting surface. DETAILED DESCRIPTION
[0031] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0032] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0033] In addition, in the present invention, the descriptions of "first", "second", "one", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0034] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0036] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0037] like Figure 1 , Figure 2 As shown, a stamping and flanging die with an automatic pushing mechanism includes: a lower die plate 100, an upper die plate 200, a pushing mechanism 300 and a trigger mechanism 400.
[0038] The lower template 100 is provided with a blanking opening 110 .
[0039] The upper template 200 may be close to or away from the lower template 100 .
[0040] Among them, the pushing mechanism 300 includes a mounting seat 310, a pushing block 320 and a pushing spring 330, the mounting seat 310 is connected to the lower template 100, the pushing block 320 is movably connected to the lower template 100, the two ends of the pushing spring 330 are respectively in contact with the mounting seat 310 and the pushing block 320, the pushing spring 330 pushes the pushing block 320 close to the blanking port 110, and the pushing block 320 is provided with a first wedge-shaped portion 321.
[0041] The trigger mechanism 400 includes a trigger block 410 , which is provided with a second wedge-shaped portion 411 . When the mold is closed, the trigger block 410 can move along the first wedge-shaped portion 321 of the push block 320 through the second wedge-shaped portion 411 to push the push block 320 away from the blanking port 110 .
[0042] Specifically, the lower mold plate 100 is provided with a flanging lower mold insert 130, and the upper mold plate 200 is provided with a flanging upper mold insert 210. When the mold is closed, the flanging upper mold insert 210 is close to the flanging lower mold insert 130 so as to be used for flanging the workpiece.
[0043] Specifically, the pushing mechanism 300 further includes a mounting post 340 , which is connected to the mounting seat 310 , and the pushing spring 330 is sleeved on the mounting post 340 . The mounting post 340 can guide the pushing spring 330 to expand and contract.
[0044] In this embodiment, when the mold is closed, the trigger block 410 can move along the first wedge-shaped portion 321 of the push block 320 through the second wedge-shaped portion 411 to push the push block 320 away from the blanking port 110, thereby realizing the avoidance of the push block 320 during the flanging process of the workpiece. When the mold is opened, the push block 320 is separated from the trigger block 410 and under the action of the push spring 330, the push block 320 is pushed and close to the blanking port 110, thereby pushing the flanged workpiece into the blanking port 110 to realize the function of automatically pushing the workpiece, thereby improving the surface quality of the workpiece and production efficiency.
[0045] In addition, the stamping and flanging die with the automatic pushing mechanism has good stability, and can realize the automatic pushing function by relying solely on the mechanical structure without adding any additional energy-consuming devices.
[0046] like Figure 1 , Figure 2 As shown, based on the above embodiment, the trigger mechanism 400 also includes a pressure plate 420 and a pre-compression spring 430. The pressure plate 420 is connected to the upper template 200 in a liftable manner. The two ends of the pre-compression spring 430 are respectively in contact with the upper template 200 and the pressure plate 420. The trigger block 410 is arranged on the pressure plate 420.
[0047] In this embodiment, the two ends of the pre-compression spring 430 are in contact with the upper template 200 and the pressure plate 420 respectively. The pre-compression spring 430 pushes the pressure plate 420 close to the lower template 100. When the mold is closed, the pre-compression spring 430 first pushes the pressure plate 420 to contact the workpiece and crimps the workpiece to the lower template 100 to fix the workpiece that needs to be flanged.
[0048] like Figure 1 , Figure 2 As shown, based on the above embodiment, the trigger mechanism 400 also includes a connecting block 440, the connecting block 440 is connected to the upper template 200, the pre-compression spring 430 is passed through the connecting block 440, and the pressure plate 420 is connected to the connecting block 440 in a liftable manner.
[0049] In this embodiment, the pre-compression spring 430 is inserted into the connection block 440 , the pressure plate 420 is connected to the connection block 440 in a levitation manner, and the connection block 440 can guide the pre-compression spring 430 to expand and contract.
[0050] like Figure 1 , Figure 2 As shown, based on the above embodiment, the pressure plate 420 is provided with a guide column, and the connecting block 440 is provided with a guide hole 441. The guide column is connected to the guide hole 441 and can be lifted and lowered along the guide hole 441. The guide hole 441 can guide the guide column to be lifted and lowered.
[0051] In this embodiment, the guide column is connected to the guide hole 441 and can be raised and lowered along the guide hole 441. The guide hole 441 can guide the guide column to be raised and lowered. The pressure plate 420 is connected to the guide hole 441 of the connecting block 440 in a liftable manner through the guide column, thereby guiding the pressure plate 420 to be raised and lowered.
[0052] like Figure 1 , Figure 2 As shown, based on the above embodiment, the guide column is provided with a limit block, the guide hole 441 is provided with a limit surface, and the limit block can contact the limit surface to limit the maximum distance of the pressure plate 420 away from the connecting plate.
[0053] In this embodiment, the two ends of the pre-compression spring 430 are in contact with the upper mold plate 200 and the pressure plate 420 respectively. The pre-compression spring 430 pushes the pressure plate 420 close to the lower mold plate 100. When the mold is closed, the pre-compression spring 430 first pushes the pressure plate 420 to contact the workpiece and presses the workpiece to the lower mold plate 100 to fix the workpiece that needs to be flanging. The guide column is connected to the guide hole 441 and can be lifted and lowered along the guide hole 441. The guide hole 441 can guide the guide column to be lifted and lowered. The pressure plate 420 is connected to the guide hole 441 of the connecting block 440 through the guide column, thereby guiding the pressure plate 420 to be lifted and lowered. The limit block can contact the limit surface to limit the maximum distance of the pressure plate 420 away from the connecting plate, preventing the pressure plate 420 from being too far away from the connecting plate under the action of the pre-compression spring 430.
[0054] like Figure 1 , Figure 2 As shown, based on the above embodiment, the guide column and the limit block are integrally formed and formed into a screw 421, the tail of the screw 421 is connected to the pressure plate 420, the middle part of the screw 421 is the guide column, and the head of the screw 421 is the limit block.
[0055] In this embodiment, the guide column and the limit block are integrally formed and formed into a screw 421. The tail of the screw 421 is connected to the pressure plate 420, the middle part of the screw 421 is the guide column, and the head of the screw 421 is the limit block. The integrated setting realizes the two functions of guiding and limiting at the same time, and the screw 421 is a standard part and does not require additional production.
[0056] like Figure 1 , Figure 2 As shown, on the basis of the above embodiment, the lower template 100 is further provided with a stop block 120 , and the stop block 120 can be contacted by the push block 320 to limit the maximum distance of the push block 320 close to the blanking port 110 .
[0057] In this embodiment, the stop block 120 can be contacted by the push block 320 to limit the maximum distance of the push block 320 from approaching the blanking port 110 , thereby preventing the push block 320 from being too close to the blanking port 110 under the action of the push spring 330 .
[0058] like Figure 1 , Figure 2 As shown, based on the above embodiment, the stop block 120 is provided with a guide channel (not marked in the figure), the push block 320 is connected to the guide channel and can move along the guide hole 441, and the guide channel can guide the push block 320 to move.
[0059] In this embodiment, the push block 320 is connected to the guide channel and can move along the guide hole 441. The guide channel can guide the movement of the stop block 120. The push block 320 is movably connected to the guide hole 441 of the stop block 120, thereby playing the function of guiding the movement of the push block 320.
Claims
1. A stamping and flanging die with an automatic pushing mechanism, characterized in that: include: A lower template, which is provided with a blanking opening; An upper template, which can be close to or away from the lower template; A push mechanism, comprising a mounting seat, a push block and a push spring, wherein the mounting seat is connected to the lower template, the push block is movably connected to the lower template, the two ends of the push spring are respectively in contact with the mounting seat and the push block, the push spring pushes the push block close to the blanking port, and the push block is provided with a first wedge-shaped portion; The trigger mechanism comprises a trigger block, wherein the trigger block is provided with a second wedge-shaped portion. When the mold is closed, the trigger block can move along the first wedge-shaped portion of the push block through the second wedge-shaped portion to push the push block away from the blanking port.
2. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 1, characterized in that: The trigger mechanism also includes a pressure plate and a pre-stress spring. The pressure plate is connected to the upper template in a liftable manner. Two ends of the pre-stress spring are respectively in contact with the upper template and the pressure plate. The trigger block is arranged on the pressure plate.
3. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 2, characterized in that: The trigger mechanism further comprises a connecting block, the connecting block is connected to the upper template, the pre-compression spring is passed through the connecting block, and the pressure plate is connected to the connecting block in a liftable manner.
4. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 3, characterized in that: The pressure plate is provided with a guide column, and the connection block is provided with a guide hole. The guide column is connected to the guide hole and can be lifted and lowered along the guide hole. The guide hole can guide the guide column to be lifted and lowered.
5. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 4, characterized in that: The guide column is provided with a limit block, the guide hole is provided with a limit surface, and the limit block can contact the limit surface to limit the maximum distance of the pressure plate away from the connection block.
6. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 5, characterized in that: The guide column and the limit block are integrally formed and formed into a screw, the tail of the screw is connected to the pressure plate, the middle part of the screw is the guide column, and the head of the screw is the limit block.
7. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 1, characterized in that: The lower template is also provided with a stop block, and the stop block can be contacted by the push block to limit the maximum distance of the push block close to the blanking port.
8. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 7, characterized in that: The stop block is provided with a guide channel, the push block is connected to the guide channel and can move along the guide channel, and the guide channel can guide the push block to move.
9. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 1, characterized in that: The push mechanism further comprises a mounting post, wherein the mounting post is connected to the mounting seat, the push spring is sleeved on the mounting post, and the mounting post can guide the push spring to expand and contract.
10. A stamping and flanging die with an automatic material pushing mechanism as claimed in claim 1, characterized in that: The lower mold plate is provided with a flanging lower mold insert, and the upper mold plate is provided with a flanging upper mold insert. When the mold is closed, the flanging upper mold insert is close to the flanging lower mold insert so as to be used for flanging the workpiece.