Flange plate machining lathe with automatic conveying function

Abstract

The utility model discloses a flange plate machining lathe with an automatic transportation function, which relates to the technical field of machining lathes and particularly comprises an operating table, the interior of the operating table is hollow, one side of the operating table is open, a connecting pipe connected with the operating table through a bearing penetrates through the operating table, and the top of the connecting pipe is coaxially and fixedly connected with a supporting seat. The top of the supporting seat is fixedly connected with a clamping mechanism, and the connecting pipe located in the operation table is connected with a rotating mechanism. A cutting mechanism and a conveying mechanism are fixedly connected to the top of the operation table and located on the two sides of the supporting base, the conveying mechanism comprises a second six-axis mechanical arm, the bottom of the second six-axis mechanical arm is fixedly connected with the top of the operation table, and a connecting base is fastened to the output end of the second six-axis mechanical arm. Fixing seats are fixedly connected to the bottoms of the connecting seats. The device is easy to operate and high in practicability, and meanwhile the safety of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of processing lathes, in particular to a flange processing lathe with an automatic transportation function. Background Art

[0002] A flange usually refers to a disk-shaped metal body with several fixing holes opened around it. When the flange is processed, it is usually placed on a lathe and processed by a cutting mechanism.

[0003] When processing flanges, existing lathes mostly transport flanges by manual loading and unloading, which not only easily causes errors in the placement of flanges, reduces the yield rate, but also reduces the efficiency and safety of flange processing. Therefore, we propose a flange processing lathe with automatic transportation function. Utility Model Content

[0004] In view of the shortcomings of the existing manual loading and unloading methods that reduce the flange processing efficiency and safety, the utility model provides a flange processing lathe with automatic transportation function, which has the advantages of improving processing efficiency and safety of use, and solves the problems raised in the above background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A flange processing lathe with automatic transport function, comprising an operating table, the interior of the operating table is hollow and one side is open, a connecting pipe connected to the operating table through a bearing is provided through the operating table, a support seat is coaxially fixedly connected to the top of the connecting pipe, a clamping mechanism is fixedly connected to the top of the support seat, and the connecting pipe located inside the operating table is connected to the rotating mechanism;

[0007] A cutting mechanism and a transport mechanism are fixedly connected to the top of the operating table, and the cutting mechanism and the transport mechanism are located on both sides of the support seat. The transport mechanism includes a second six-axis manipulator, the bottom of the second six-axis manipulator is fixedly connected to the top of the operating table, the output end of the second six-axis manipulator is fastened with a connecting seat, and the bottom of the connecting seat is fixedly connected to a fixing seat;

[0008] The top of the fixed seat is rotatably connected to at least three electric telescopic rods along the circumferential direction, the ends of the electric telescopic rods are rotatably connected to connecting plates, the bottom of the connecting plate extends downward and is obliquely connected to a clamping plate inward, one side of the connecting plate is rotatably connected to the outer wall of the fixed seat, and a support frame is provided on the side close to the outer wall of the operating table for the second six-axis manipulator, and the top of the support frame is a stacking area.

[0009] Optionally, the clamping mechanism includes mounting seats symmetrically connected to both sides of the support seat, and the two mounting seats are fixedly connected to horizontally placed hydraulic rods, the free ends of the hydraulic rods extend above the support seat, and the ends of the hydraulic rods are fixedly connected to the clamping seats;

[0010] A guide rod is fixedly connected to one side of the clamping seat, and the other end of the guide rod passes through the mounting seat. There is a gap between the bottom of the clamping seat and the top of the support seat. A hydraulic station is arranged inside the operating table, and the hydraulic rod is connected to the hydraulic station through a delivery pipe.

[0011] Optionally, the rotating mechanism includes a synchronous motor fixedly connected to the top of the internal cavity of the operating table, and a synchronous wheel is fixedly connected to the outer wall of the connecting pipe inside the operating table and the output end of the synchronous motor, and the two synchronous wheels are connected by a synchronous belt;

[0012] Through holes are symmetrically opened on the connecting pipe located on the top of the operating table. An oil ring is fixedly connected to the end of the connecting pipe located inside the operating table. The oil ring is fastened to the bottom surface of the operating table through a mounting frame. The delivery pipe extends to the top of the oil ring through the through hole and is connected to the top of the oil ring. The bottom of the oil ring is connected to the hydraulic station through an oil pipe.

[0013] Optionally, the cutting mechanism includes a first six-axis manipulator, an output end of the first six-axis manipulator is fixedly connected to a power tool turret, a power tool holder is fixedly connected to the power tool turret, and a tool is connected to the power tool holder.

[0014] Optionally, a control cabinet is fixedly connected to one side of the top of the operating table, a controller is fixedly connected inside the control cabinet, and the first six-axis manipulator, the synchronous motor, the electric telescopic rod, and the second six-axis manipulator are connected to the controller through wires.

[0015] Optionally, the top of the connecting seat is fastened to the output end of the second six-axis manipulator through a connecting flange, the upper end of one side of the connecting plate is fixedly connected to a third U-shaped seat, the top of the fixed seat is fixedly connected to a second U-shaped seat, and both ends of the electric telescopic rod are rotatably connected to the third U-shaped seat and the second U-shaped seat respectively;

[0016] A connecting block is fixedly connected to the lower end of one side of the connecting plate, a first U-shaped seat is fixedly connected to the outer wall of the fixing seat, the connecting block is rotatably connected to the first U-shaped seat, and a non-slip pad is fixedly connected to one side of the clamping plate close to the fixing seat.

[0017] Compared with the prior art, the utility model can drive the connecting plate and the clamping plate to move by controlling the rotation of the second six-axis manipulator. At the same time, under the action of the electric telescopic rod, the flange in the stacking box can be clamped and placed on the support seat for processing. After the processing is completed, the finished flange can be clamped and placed in the stacking box for stacking. It is not only simple to operate and practical, but also improves the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the back structure of the utility model.

[0020] Figure 3 It is a schematic diagram of the internal structure of the utility model.

[0021] Figure 4 This is a connection diagram of the synchronous motor and the operating table of the utility model.

[0022] Figure 5 This is a connection diagram of the electric telescopic rod and the connecting plate of the utility model.

[0023] Figure 6 It is a top view of the connection between the clamping seat and the mounting seat of the utility model.

[0024] In the figure: 1. control cabinet; 2. operating table; 3. first U-shaped seat; 4. first six-axis manipulator; 5. observation window; 6. clamping seat; 7. guide rod; 8. support seat; 9. hydraulic rod; 10. mounting seat; 11. U-shaped top cover; 12. stacking box; 13. support frame; 14. clamping plate; 15. connecting block; 16. stacking box; 17. second six-axis manipulator; 18. oil ring; 19. connecting pipe; 20. mounting frame; 21. synchronous motor; 22. synchronous wheel; 23. connecting plate; 24. connecting flange; 25. connecting seat; 26. electric telescopic rod; 27. second U-shaped seat; 28. fixed seat; 29. ​​third U-shaped seat; 30. hydraulic station; 31. through hole; 32. conveying pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figures 1 to 6 The utility model provides a technical solution: a flange processing lathe with automatic transportation function, comprising an operating table 2, the interior of the operating table 2 is hollow and one side is open. In actual use, the opening on one side of the operating table 2 is connected to an inspection door ( Figure 1 The inner device is convenient for inspection and replacement.

[0027] A connecting pipe 19 is provided on the operating table 2 and connected to it through a bearing. The top of the connecting pipe 19 is coaxially fixedly connected to a support seat 8. The top of the support seat 8 is fixedly connected to a clamping mechanism. The clamping mechanism includes mounting seats 10 symmetrically connected to both sides of the support seat 8. The two mounting seats 10 are fixedly connected to horizontally placed hydraulic rods 9. The free ends of the hydraulic rods 9 extend to the top of the support seat 8, and the ends of the hydraulic rods 9 are fixedly connected to clamping seats 6. The clamping seat 6 is a V-shaped structure, and an anti-slip pad is fixedly connected to the inner wall of the clamping seat 6, and the anti-slip pad is a rubber pad.

[0028] like Figure 6 As shown, the flange to be processed ( Figure 6 The middle arrow C is placed on the top of the support seat 8, and two hydraulic rods 9 push the clamping seat 6 to move, so as to clamp and fix the outer wall of the flange to be processed, and the anti-slip pad is arranged to increase the friction between the clamping seat 6 and the side wall of the flange, thereby further improving the stability of the clamping.

[0029] A guide rod 7 is fixedly connected to one side of the clamping seat 6, and the other end of the guide rod 7 passes through the mounting seat 10. There is a gap between the bottom of the clamping seat 6 and the top of the support seat 8. A hydraulic station 30 is provided inside the operating table 2, and the hydraulic rod 9 is connected to the hydraulic station 30 through a delivery pipe 32.

[0030] like Figure 6 As shown, when the clamping seat 6 is moved driven by the hydraulic rod 9 , the guide rod 7 slides horizontally synchronously, thereby improving the stability of the movement of the clamping seat 6 .

[0031] The connecting pipe 19 located inside the operating table 2 is connected to the rotating mechanism, and the rotating mechanism includes a synchronous motor 21 fixedly connected to the top of the internal cavity of the operating table 2. Synchronous wheels 22 are fixedly connected to the outer wall of the connecting pipe 19 located inside the operating table 2 and the output end of the synchronous motor 21. The two synchronous wheels 22 are connected by a synchronous belt (not shown in the figure);

[0032] Through holes 31 are symmetrically provided on the connecting pipe 19 located at the top of the operating table 2. An oil ring 18 is fixedly connected to the end of the connecting pipe 19 located inside the operating table 2. The oil ring 18 is fastened to the bottom surface of the inner part of the operating table 2 through the mounting frame 20. When the oil ring 18 is installed, the oil ring 18 includes a stator and a rotor. The stator is fixedly connected to the mounting frame 20, and the rotor is fixedly connected to the end of the connecting pipe 19. The delivery pipe 32 extends to the top of the oil ring 18 through the through hole 31 and is connected to the rotor. The bottom of the oil ring 18 is connected to the hydraulic station 30 through an oil pipe.

[0033] like Figure 4As shown, the rotation of the synchronous motor 21 can drive the connecting pipe 19 to rotate synchronously, and because the bottom of the connecting pipe 19 is connected to the oil ring 18, when the connecting pipe 19 rotates, it can drive the delivery pipe 32 to rotate simultaneously, while avoiding the synchronous rotation of the oil pipe, thereby realizing the normal operation of the hydraulic rod 9.

[0034] The top of the operating table 2 is fixedly connected with a cutting mechanism and a transport mechanism, and the cutting mechanism and the transport mechanism are located on both sides of the support seat 8. The cutting mechanism includes a first six-axis manipulator 4, the bottom of the first six-axis manipulator 4 is fixedly connected to the top of the operating table 2, the output end of the first six-axis manipulator 4 is fixedly connected to a power turret, the power turret is fixedly connected to a power tool holder, and the power tool holder is connected to a tool ( Figure 4 (indicated by arrow A);

[0035] like Figure 4 As shown, during cutting, the synchronous motor 21 drives the flange to be processed ( Figure 4 The first six-axis manipulator 4 drives the tool along the Figure 4 Move horizontally in the direction of the arrow X to quickly cut the top of the flange to be processed.

[0036] The transport mechanism includes a second six-axis manipulator 17, the bottom of which is fixedly connected to the top of the operating table 2, the output end of the second six-axis manipulator 17 is fastened with a connecting seat 25, and the top of the connecting seat 25 is fastened to the output end of the second six-axis manipulator 17 through a connecting flange 24.

[0037] A fixing seat 28 is fixedly connected to the bottom of the connecting seat 25, and at least three electric telescopic rods 26 are rotatably connected to the top of the fixing seat 28 along the circumferential direction. The ends of the electric telescopic rods 26 are rotatably connected to the connecting plate 23, and a third U-shaped seat 29 is fixedly connected to the upper end of one side of the connecting plate 23. A second U-shaped seat 27 is fixedly connected to the top of the fixing seat 28, and both ends of the electric telescopic rod 26 are rotatably connected to the third U-shaped seat 29 and the second U-shaped seat 27 respectively.

[0038] One side of the connecting plate 23 is rotatably connected to the outer wall of the fixing seat 28, a connecting block 15 is fixedly connected to the lower end of one side of the connecting plate 23, a first U-shaped seat 3 is fixedly connected to the outer wall of the fixing seat 28, the connecting block 15 is rotatably connected to the first U-shaped seat 3, the bottom of the connecting plate 23 extends downward and is connected to a clamping plate 14 obliquely inwardly, and a non-slip pad is fixedly connected to one side of the clamping plate 14 close to the fixing seat 28.

[0039] like Figure 3 , 5As shown, when performing the transportation operation, the connecting flange 24 is fastened to the output end of the second six-axis manipulator 17, and the second six-axis manipulator 17 can rotate and drive the connecting plate 23 and the clamping plate 14 to move to the top of the processed flange, control the hydraulic rod 9 to move the clamping seat 6 outward, and control the electric telescopic rod 26 to drive the connecting plate 23 and the clamping plate 14 to move inward, so that the side wall of the flange can be clamped, and the flange can be clamped and transported.

[0040] like Figure 2 , 3 As shown, a second six-axis manipulator 17 is provided with a support frame 13 on the side close to the outer wall of the operating table 2. The top of the support frame 13 is a stacking area. Stacking boxes 12 and stacking boxes 16 are also placed on both sides of the top of the support frame 13. The stacking box 12 is used to place flanges to be processed, and the stacking box 16 is used to place processed finished flanges.

[0041] A control cabinet 1 is fixedly connected to one side of the top of the operating table 2, and a controller is fixedly connected inside the control cabinet 1. The first six-axis manipulator 4, the synchronous motor 21, the electric telescopic rod 26, and the second six-axis manipulator 17 are connected to the controller through wires. At the same time, a U-shaped top cover 11 with an opening facing downward is also fixedly connected to the top of the operating table 2. One end of the U-shaped top cover 11 is fastened to the side of the control cabinet 1, and a sealed door is rotatably connected to the side of the U-shaped top cover 11 away from the support frame 13 through a hinge, and an observation window is provided on the sealed door. A transparent plate is sealed in the observation window to facilitate the staff to observe the processing situation. At the same time, it can prevent the debris generated by the processing from causing harm to the staff, thereby improving the safety of the processing.

[0042] To sum up, when the flange processing lathe with automatic transportation function is in use, the second six-axis manipulator 17 clamps the flange in the stacking box 12 through the connecting plate 23 and the clamping plate 14 and places it on the support seat 8 for processing. After the processing is completed, the finished flange is clamped and placed in the stacking box 16. The process is simple and safe.

[0043] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Furthermore, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flange processing lathe with automatic transport function, comprising an operating table (2), characterized in that: The operating table (2) is hollow inside and has an open side. A connecting pipe (19) connected to the operating table (2) via a bearing is provided through the operating table (2). The top of the connecting pipe (19) is coaxially fixedly connected to a support seat (8). The top of the support seat (8) is fixedly connected to a clamping mechanism. The connecting pipe (19) located inside the operating table (2) is connected to the rotating mechanism. A cutting mechanism and a transport mechanism are fixedly connected to the top of the operating table (2), and the cutting mechanism and the transport mechanism are located on both sides of the support seat (8). The transport mechanism comprises a second six-axis manipulator (17), the bottom of the second six-axis manipulator (17) is fixedly connected to the top of the operating table (2), the output end of the second six-axis manipulator (17) is fastened with a connecting seat (25), and the bottom of the connecting seat (25) is fixedly connected to a fixing seat (28); The top of the fixed seat (28) is rotatably connected to at least three electric telescopic rods (26) along the circumferential direction, the ends of the electric telescopic rods (26) are rotatably connected to a connecting plate (23), the bottom of the connecting plate (23) extends downward and is obliquely connected to a clamping plate (14) inward, one side of the connecting plate (23) is rotatably connected to the outer wall of the fixed seat (28), and a second six-axis manipulator (17) is provided with a support frame (13) on the side close to the outer wall of the operating table (2), and the top of the support frame (13) is a stacking area.

2. The flange processing lathe with automatic transportation function according to claim 1 is characterized in that: The clamping mechanism comprises mounting seats (10) symmetrically connected to both sides of the support seat (8), the two mounting seats (10) are fixedly connected to horizontally placed hydraulic rods (9), the free ends of the hydraulic rods (9) extend above the support seat (8), and the ends of the hydraulic rods (9) are fixedly connected to the clamping seats (6); A guide rod (7) is fixedly connected to one side of the clamping seat (6), and the other end of the guide rod (7) passes through the mounting seat (10), with a gap between the bottom of the clamping seat (6) and the top of the support seat (8). A hydraulic station (30) is provided inside the operating table (2), and the hydraulic rod (9) is connected to the hydraulic station (30) through a delivery pipe (32).

3. The flange processing lathe with automatic transportation function according to claim 2 is characterized in that: The rotating mechanism comprises a synchronous motor (21) fixedly connected to the top of the internal cavity of the operating table (2), a synchronous wheel (22) fixedly connected to the outer wall of the connecting pipe (19) located inside the operating table (2) and the output end of the synchronous motor (21), and the two synchronous wheels (22) are connected via a synchronous belt; A through hole (31) is symmetrically formed on a connecting pipe (19) located at the top of the operating table (2); an oil ring (18) is fixedly connected to the end of the connecting pipe (19) located inside the operating table (2); the oil ring (18) is fastened to the bottom surface of the operating table (2) through a mounting frame (20); a delivery pipe (32) extends through the through hole (31) to the top of the oil ring (18) and is connected thereto; and the bottom of the oil ring (18) is connected to a hydraulic station (30) through an oil pipe.

4. The flange processing lathe with automatic transport function according to claim 1, characterized in that: The cutting mechanism comprises a first six-axis manipulator (4), the output end of the first six-axis manipulator (4) is fixedly connected to a power tool turret, the power tool turret is fixedly connected to a power tool holder, and the power tool holder is connected to a tool.

5. A flange processing lathe with automatic transport function according to any one of claims 1 to 4, characterized in that: A control cabinet (1) is fixedly connected to one side of the top of the operating table (2), a controller is fixedly connected inside the control cabinet (1), and the first six-axis manipulator (4), the synchronous motor (21), the electric telescopic rod (26), and the second six-axis manipulator (17) are connected to the controller via wires.

6. The flange processing lathe with automatic transport function according to claim 1, characterized in that: The top of the connecting seat (25) is fastened to the output end of the second six-axis manipulator (17) through a connecting flange (24); the upper end of one side of the connecting plate (23) is fixedly connected to a third U-shaped seat (29); the top of the fixed seat (28) is fixedly connected to a second U-shaped seat (27); and the two ends of the electric telescopic rod (26) are rotatably connected to the third U-shaped seat (29) and the second U-shaped seat (27) respectively; A connecting block (15) is fixedly connected to the lower end of one side of the connecting plate (23); a first U-shaped seat (3) is fixedly connected to the outer wall of the fixing seat (28); the connecting block (15) is rotatably connected to the first U-shaped seat (3); and a non-slip pad is fixedly connected to one side of the clamping plate (14) close to the fixing seat (28).

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