Full numerical control tooth punching and strip penetrating all-in-one machine for heat insulation profile

By designing a fully CNC splicing machine for thermal insulation profiles, the problem that existing equipment cannot adjust the position of the tooth blade and the position deviation of the insulation strip are solved, and more efficient production and more stable products are achieved quality.

CN222520142UActive Publication Date: 2025-02-25SHANDONG TUSHUN CNC EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421310314.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-25
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing toothed strip-through machine cannot adjust the position of the toothed strip according to the needs, resulting in low working efficiency and need to hold the heat insulation strip when the strip is penetrated, resulting in a deviation in the position of the heat insulation strip and affecting product quality.

Method used

A fully CNC heat-insulating profile integrated machine is designed, using an adjustment mechanism and a tooth opening mechanism. Through components such as electric telescopic rod, adjustment motor and transmission belt, the precise position adjustment of the tooth opening tool and the automatic heat insulation bar. fixed.

Benefits of technology

By accurately adjusting the position of the toothed blade, work efficiency and product quality are improved; by automatically fixing the insulation strips, manual operation errors are reduced and production stability is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222520142U_ABST
    Figure CN222520142U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of heat insulation profile machining, and discloses a heat insulation profile full numerical control tooth punching and strip penetrating all-in-one machine which comprises a workbench and an adjusting mechanism arranged at the top of the workbench. And the adjusting mechanism comprises a fixing plate, a first electric telescopic rod, a moving block, an adjusting motor, a driving wheel, a first bearing, a rotating shaft, a driven wheel, a transmission belt and a vertical roller, the fixing plate is fixedly installed on the top of the workbench, and the first electric telescopic rod is fixedly installed on the outer side of the fixing plate. According to the full-numerical-control tooth punching and strip penetrating all-in-one machine for the heat insulation sectional materials, through the arrangement of the adjusting mechanism and the cooperation of the adjusting motor, the driving wheel, the transmission belt and the driven wheel, the multiple vertical rolling wheels rotate at the same time, the heat insulation sectional materials can be smoothly conveyed into the next mechanism, and through the arrangement of the tooth punching mechanism, the position of a tooth punching cutter in the vertical direction is controlled; the second electric telescopic rod drives the tooth punching cutter to move, and the position of the tooth punching cutter in the horizontal direction is adjusted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of heat insulation profile processing, in particular to a full CNC tooth opening and strip threading integrated machine for heat insulation profiles. Background Art

[0002] The thermal insulation function of the thermal insulation profile is achieved by embedding a thermal insulation strip between two aluminum alloy profiles. During the processing and production process, the installation groove on the aluminum profile needs to be serrated before the strip is inserted. At this time, a serration and strip insertion machine is needed to roll teeth in the aluminum profile groove and insert the strip. The thermal insulation profile blank is serrated and the strip is inserted. The serration machine is a key equipment to improve the shearing of thermal insulation strips and aluminum alloy profiles. The notch of the aluminum alloy profile where the thermal insulation strip is embedded is serrated by a serration knife.

[0003] The current integrated serration and strip threading machines on the market cannot adjust the position of the serration knife as needed, resulting in low work efficiency and poor practicality. In addition, during the strip threading process, the staff is required to hold the insulation strip, resulting in deviation in the position of the insulation strip, affecting the quality of the product. The thermal insulation function is achieved by embedding the insulation strip between two aluminum alloy profiles. During the processing and production process, the mounting groove on the aluminum profile needs to be serrated before the strip is inserted. At this time, a serration and strip threading machine is needed to roll teeth in the aluminum profile groove and thread the strip. The insulation profile blank is serrated with the strip threaded. The serration machine is a key equipment to improve the shearing of insulation strips and aluminum alloy profiles. The serration knife is used to serrate the notch of the aluminum alloy profile where the insulation strip is embedded.

[0004] The all-in-one serration and strip threading machines currently on the market cannot adjust the position of the serration knife according to demand, resulting in low work efficiency and poor practicality. In addition, during the strip threading process, the staff is required to hold the insulation strip, which causes the position of the insulation strip to deviate, affecting the quality of the product. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] In view of the fact that the toothed strip-threading integrated machine mentioned above or in the prior art cannot adjust the position of the toothed knife according to demand, during the strip-threading process, the staff is required to hold the thermal insulation strip by hand, resulting in deviation in the position of the thermal insulation strip.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] The fully CNC tooth opening and strip threading integrated machine for thermal insulation profiles comprises a workbench and an adjusting mechanism, wherein the adjusting mechanism is arranged on the top of the workbench, and the adjusting mechanism comprises a fixed plate, a first electric telescopic rod, a moving block, an adjusting motor, a driving wheel, a first bearing, a rotating shaft, a driven wheel, a transmission belt and a vertical roller. The fixed plate is fixedly mounted on the top of the workbench, the first electric telescopic rod is fixedly mounted on the outside of the fixed plate, the moving block is fixedly mounted on the output end of the first electric telescopic rod, the adjusting motor is fixedly mounted on the top of the moving block, the driving wheel is fixedly mounted on the output end of the adjusting motor, the two first bearings are fixedly mounted on the top of the moving block, the rotating shaft is arranged on the top of the first bearing, the driven wheel is fixedly mounted on the outside of the rotating shaft, the transmission belt is sleeved on the outside of the driving wheel and the driven wheel, and the vertical roller is fixedly mounted on the top of the rotating shaft.

[0009] As a further solution of the utility model: a tooth opening mechanism and a strip threading mechanism are arranged on the top of the workbench, and the tooth opening mechanism includes a fixed frame, a first motor, a screw, a second bearing, a sliding block, a second electric telescopic rod, a connecting block, a second motor and a tooth opening knife. The two fixed frames are fixedly installed on the top of the workbench, and the first motor is fixedly installed on the top of the fixed frame.

[0010] As a further solution of the utility model: the screw is fixedly connected to the output end of the first motor, the second bearing is fixedly installed at the bottom of the screw, the sliding block is sleeved on the outside of the screw, and the second electric telescopic rod is fixedly installed on the outside of the sliding block.

[0011] As a further solution of the utility model: the connecting block is fixedly mounted on the output end of the second electric telescopic rod, the second motor is fixedly mounted on the outside of the connecting block, and the toothed knife is fixedly mounted on the output end of the second motor.

[0012] As a further solution of the utility model: the strip threading mechanism includes a support plate, a strip threading motor, a bidirectional threaded rod, a sliding rod, a sliding plate and a clamping block, the two support plates are fixedly mounted on the outside of the sliding block, and the strip threading motor is fixedly mounted on the outside of the support plate.

[0013] As a further solution of the utility model: the bidirectional threaded rod is fixedly connected to the strip threading motor, the sliding rod is fixedly installed on the inner side of the support plate, the two sliding plates are arranged on the outer sides of the bidirectional threaded rod and the sliding rod, and the clamping block is fixedly installed on the bottom of the sliding plate.

[0014] As a further solution of the utility model: a plurality of conveying rollers are arranged on the top of the workbench, and a controller is fixedly installed on the outer side of the workbench.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model, through the setting of the adjustment mechanism, drives the moving block to move by the first electric telescopic rod, adjusts the spacing between the vertical rollers, and makes a plurality of vertical rollers rotate simultaneously by adjusting the cooperation of the motor, the driving wheel, the transmission belt and the driven wheel, so that the heat insulation profile can be smoothly transported to the next mechanism. Through the setting of the toothed mechanism, the screw rod is driven to rotate by the first motor to adjust the height of the sliding block, thereby controlling the position of the toothed knife in the vertical direction. The toothed knife is driven to move by the second electric telescopic rod to adjust its position in the horizontal direction. Through the setting of the strip-threading mechanism, the bidirectional threaded rod is rotated by the strip-threading motor, so that the two sliding plates are brought close to each other, thereby firmly fixing the heat insulation strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a fully CNC tooth opening and strip threading machine for thermal insulation profiles;

[0018] Figure 2 This is a schematic diagram of the overall structure of the fully CNC tooth opening and strip threading integrated machine for thermal insulation profiles;

[0019] Figure 3 This is a schematic diagram of the adjustment mechanism in the fully CNC tooth opening and strip threading integrated machine for thermal insulation profiles;

[0020] Figure 4 This is a schematic diagram of the tooth opening mechanism in the fully CNC tooth opening and strip threading machine for thermal insulation profiles;

[0021] Figure 5 This is a schematic diagram of the strip threading mechanism in the fully CNC toothed strip threading machine for thermal insulation profiles.

[0022] In the figure: 1. workbench; 2. adjusting mechanism; 201. fixed plate; 202. first electric telescopic rod; 203. moving block; 204. adjusting motor; 205. driving wheel; 206. first bearing; 207. rotating shaft; 208. driven wheel; 209. transmission belt; 210. vertical roller; 3. toothing mechanism; 301. fixed frame; 302. first motor; 303. screw rod; 304. second bearing; 305. sliding block; 306. second electric telescopic rod; 307. connecting block; 308. second motor; 309. toothing knife; 4. threading mechanism; 401. support plate; 402. threading motor; 403. bidirectional threaded rod; 404. sliding rod; 405. sliding plate; 406. clamping block; 5. conveying roller; 6. controller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0024] See also Figure 1-5 , the technical solution provided by this embodiment is as follows:

[0025] The fully CNC toothing and strip-threading integrated machine for heat-insulating profiles comprises a workbench 1 and an adjusting mechanism 2, wherein the adjusting mechanism 2 is arranged on the top of the workbench 1, and the adjusting mechanism 2 comprises a fixed plate 201, a first electric telescopic rod 202, a moving block 203, an adjusting motor 204, a driving wheel 205, a first bearing 206, a rotating shaft 207, a driven wheel 208, a transmission belt 209 and a vertical roller 210, wherein the fixed plate 201 is fixedly mounted on the top of the workbench 1, the first electric telescopic rod 202 is fixedly mounted on the outer side of the fixed plate 201, and the moving block 20 The first electric telescopic rod 202 is fixedly mounted on the output end of the first electric telescopic rod 202, the adjusting motor 204 is fixedly mounted on the top of the moving block 203, the driving wheel 205 is fixedly mounted on the output end of the adjusting motor 204, the two first bearings 206 are fixedly mounted on the top of the moving block 203, the rotating shaft 207 is arranged on the top of the first bearing 206, the driven wheel 208 is fixedly mounted on the outer side of the rotating shaft 207, the transmission belt 209 is sleeved on the outer sides of the driving wheel 205 and the driven wheel 208, and the vertical roller 210 is fixedly mounted on the top of the rotating shaft 207.

[0026] Specifically, a tooth opening mechanism 3 and a strip threading mechanism 4 are provided on the top of the workbench 1. The tooth opening mechanism 3 includes a fixed frame 301, a first motor 302, a screw 303, a second bearing 304, a sliding block 305, a second electric telescopic rod 306, a connecting block 307, a second motor 308 and a tooth opening knife 309. The two fixed frames 301 are fixedly installed on the top of the workbench 1, and the first motor 302 is fixedly installed on the top of the fixed frame 301.

[0027] Furthermore, the moving block 203 is driven to move by the first electric telescopic rod 202 to adjust the spacing between the vertical rollers 210. By adjusting the coordination of the motor 204, the driving wheel 205, the transmission belt 209 and the driven wheel 208, multiple vertical rollers 210 are rotated simultaneously, so that the thermal insulation profile can be smoothly transported to the next mechanism.

[0028] Specifically, the screw rod 303 is fixedly connected to the output end of the first motor 302 , the second bearing 304 is fixedly installed at the bottom of the screw rod 303 , the sliding block 305 is sleeved on the outside of the screw rod 303 , and the second electric telescopic rod 306 is fixedly installed on the outside of the sliding block 305 .

[0029] Furthermore, the first motor 302 drives the screw rod 303 to rotate, thereby adjusting the height of the sliding block 305 and controlling the position of the toothed knife 309 in the vertical direction.

[0030] Specifically, the connection block 307 is fixedly mounted on the output end of the second electric telescopic rod 306 , the second motor 308 is fixedly mounted on the outside of the connection block 307 , and the toothed cutter 309 is fixedly mounted on the output end of the second motor 308 .

[0031] Furthermore, the second electric telescopic rod 306 drives the toothed knife 309 to move and adjust its position in the horizontal direction.

[0032] Specifically, the strip threading mechanism 4 includes a support plate 401, a strip threading motor 402, a bidirectional threaded rod 403, a sliding rod 404, a sliding plate 405 and a clamping block 406. The two support plates 401 are fixedly mounted on the outside of the sliding block 305, and the strip threading motor 402 is fixedly mounted on the outside of the support plate 401.

[0033] Furthermore, the strip threading mechanism 4 is powered by the strip threading motor 402 .

[0034] Specifically, the bidirectional threaded rod 403 is fixedly connected to the threading motor 402, the sliding rod 404 is fixedly installed on the inner side of the support plate 401, the two sliding plates 405 are both arranged on the outer sides of the bidirectional threaded rod 403 and the sliding rod 404, and the clamping block 406 is fixedly installed at the bottom of the sliding plate 405.

[0035] Furthermore, the bidirectional threaded rod 403 is rotated by the strip threading motor 402, so that the two sliding plates 405 are moved closer to each other, thereby firmly fixing the heat insulation strip.

[0036] Specifically, a plurality of conveying rollers 5 are arranged on the top of the workbench 1 , and a controller 6 is fixedly installed on the outer side of the workbench 1 .

[0037] Furthermore, through the cooperation between the adjustment mechanism 2 and the conveying roller 5, the thermal insulation profile can be smoothly conveyed into the next mechanism.

[0038] Working principle:

[0039] When in use, the bidirectional threaded rod 403 is rotated by the strip-threading motor 402, so that the two sliding plates 405 are close to each other, thereby firmly fixing the heat insulation strip, and the plate is placed in the adjustment mechanism 2. The moving block 203 is driven to move by the first electric telescopic rod 202 to adjust the spacing between the vertical rollers 210. By adjusting the cooperation of the motor 204, the driving wheel 205, the transmission belt 209 and the driven wheel 208, multiple vertical rollers 210 are rotated at the same time, and in cooperation with the conveying roller 5, the heat insulation profile can be smoothly conveyed to the next mechanism. The screw rod 303 is driven to rotate by the first motor 302 to adjust the height of the sliding block 305, thereby controlling the position of the serrated knife 309 in the vertical direction. The serrated knife 309 is driven to move by the second electric telescopic rod 306 to adjust its position in the horizontal direction. The second motor 308 is turned on to drive the serrated knife 309 to operate. After the heat insulation strip is embedded in the groove of the plate, the strip-threading motor 402 is turned on to rotate in the opposite direction, so that the two sliding plates 405 are moved away from each other, thereby loosening the heat insulation strip.

[0040] To sum up: the thermal insulation profile fully CNC toothing and strip-threading integrated machine, through the setting of the adjustment mechanism 2, drives the moving block 203 to move through the first electric telescopic rod 202, adjusts the spacing between the vertical rollers 210, and makes multiple vertical rollers 210 rotate simultaneously by adjusting the cooperation of the motor 204, the driving wheel 205, the transmission belt 209 and the driven wheel 208, so that the thermal insulation profile can be smoothly transported into the next mechanism. Through the setting of the toothing mechanism 3, the screw rod 303 is driven to rotate by the first motor 302 to adjust the height of the sliding block 305, thereby controlling the position of the toothed knife 309 in the vertical direction, and the toothed knife 309 is driven to move by the second electric telescopic rod 306 to adjust its position in the horizontal direction. Through the setting of the strip-threading mechanism 4, the bidirectional threaded rod 403 is rotated by the strip-threading motor 402, so that the two sliding plates 405 are close to each other, thereby firmly fixing the thermal insulation strip.

[0041] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).

[0043] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A fully CNC toothing and strip-threading integrated machine for heat-insulating profiles, comprising a workbench (1) and an adjustment mechanism (2), characterized in that: The adjustment mechanism (2) is arranged on the top of the workbench (1), and comprises a fixed plate (201), a first electric telescopic rod (202), a moving block (203), an adjustment motor (204), a driving wheel (205), a first bearing (206), a rotating shaft (207), a driven wheel (208), a transmission belt (209) and a vertical roller (210), wherein the fixed plate (201) is fixedly mounted on the top of the workbench (1), the first electric telescopic rod (202) is fixedly mounted on the outside of the fixed plate (201), and the moving block (203) is fixedly mounted on the first electric telescopic rod ( The adjusting motor (204) is fixedly mounted on the top of the moving block (203), the driving wheel (205) is fixedly mounted on the output end of the adjusting motor (204), the two first bearings (206) are fixedly mounted on the top of the moving block (203), the rotating shaft (207) is arranged on the top of the first bearings (206), the driven wheel (208) is fixedly mounted on the outside of the rotating shaft (207), the transmission belt (209) is sleeved on the outside of the driving wheel (205) and the driven wheel (208), and the vertical roller (210) is fixedly mounted on the top of the rotating shaft (207).

2. The thermal insulation profile fully CNC tooth opening and strip threading integrated machine according to claim 1, characterized in that: The top of the workbench (1) is provided with a tooth opening mechanism (3) and a strip threading mechanism (4); the tooth opening mechanism (3) comprises a fixed frame (301), a first motor (302), a screw rod (303), a second bearing (304), a sliding block (305), a second electric telescopic rod (306), a connecting block (307), a second motor (308) and a tooth opening knife (309); the two fixed frames (301) are fixedly mounted on the top of the workbench (1); and the first motor (302) is fixedly mounted on the top of the fixed frame (301).

3. The thermal insulation profile fully CNC tooth opening and strip threading integrated machine according to claim 2 is characterized by: The screw rod (303) is fixedly connected to the output end of the first motor (302), the second bearing (304) is fixedly mounted on the bottom of the screw rod (303), the sliding block (305) is sleeved on the outside of the screw rod (303), and the second electric telescopic rod (306) is fixedly mounted on the outside of the sliding block (305).

4. The thermal insulation profile fully CNC tooth opening and strip threading integrated machine according to claim 2, characterized in that: The connecting block (307) is fixedly mounted on the output end of the second electric telescopic rod (306), the second motor (308) is fixedly mounted on the outside of the connecting block (307), and the toothed knife (309) is fixedly mounted on the output end of the second motor (308).

5. The thermal insulation profile fully CNC tooth opening and strip threading integrated machine according to claim 2, characterized in that: The strip threading mechanism (4) comprises a support plate (401), a strip threading motor (402), a bidirectional threaded rod (403), a sliding rod (404), a sliding plate (405) and a clamping block (406); the two support plates (401) are fixedly mounted on the outside of the sliding block (305); and the strip threading motor (402) is fixedly mounted on the outside of the support plate (401).

6. The thermal insulation profile fully CNC tooth opening and strip threading integrated machine according to claim 5, characterized in that: The bidirectional threaded rod (403) is fixedly connected to the threading motor (402), the sliding rod (404) is fixedly mounted on the inner side of the support plate (401), the two sliding plates (405) are both arranged on the outer sides of the bidirectional threaded rod (403) and the sliding rod (404), and the clamping block (406) is fixedly mounted on the bottom of the sliding plate (405).

7. The thermal insulation profile fully CNC tooth opening and strip threading integrated machine according to claim 1, characterized in that: A plurality of conveying rollers (5) are arranged on the top of the workbench (1), and a controller (6) is fixedly mounted on the outer side of the workbench (1).