Turnover welding tool

By designing the flip welding tool, the hinge structure and fixed components are used to achieve accurate positioning and compression of the welded parts, the problem of inaccurate positioning caused by complex shapes of the welded parts in laser welding is solved, and the yield rate of welding is improved.

CN222520260UActive Publication Date: 2025-02-25SHENZHEN AILE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420107115.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-02-25
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

During laser welding, the shape of the welded part is complicated, resulting in inaccurate positioning and compression, resulting in a high waste rate of workpieces after welding.

Method used

A flip welding tool is designed, including a base and an upper cover, and the upper cover is flipped by a hinge connection. The base is equipped with a mounting groove to fix the first workpiece to be welded, and the upper cover is provided with a fixing assembly and a avoiding hole to fix and position the second one. Welding workpieces.

Benefits of technology

The positioning and tightening accuracy of the parts to be welded is improved, the scrap rate after welding is reduced, and the yield rate of laser welding is improved.

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Abstract

The utility model relates to the technical field of welding tools, and discloses a turnover welding tool which comprises a base and an upper cover, and an installation groove is formed in the base to install and fix a first workpiece to be welded. The upper cover is provided with a fixing assembly for installing and fixing a second to-be-welded workpiece, one end of the upper cover is connected with one end of the base through a hinge, the upper cover can overturn relative to the base along the hinge so as to achieve opening and closing of the overturning welding tool, and an avoiding hole is formed in the welding portion, corresponding to the to-be-welded workpiece, of the upper cover. According to the technical scheme, the base is provided with the installation groove for installing the first workpiece to be welded, the upper cover is provided with the fixing assembly for fixing the second workpiece to be welded, the upper cover rotates along the base through the hinge structure to achieve opening and closing of the overturning welding tool, and therefore the first workpiece to be welded and the second workpiece to be welded are located. And the welding head can conveniently extend into the avoiding hole to weld the first to-be-welded workpiece and the second to-be-welded workpiece, so that the precision of the welded workpieces is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding tooling, in particular to a flip welding tooling. Background Art

[0002] Laser welding is a commonly used method in product forming technology. Before laser welding, the parts to be welded of the workpieces to be welded need to be accurately positioned and docked to ensure that the welded products can have higher precision. Before laser welding, the two surfaces to be welded need to be pressed and fitted. When the shapes of the two workpieces to be welded are more complex, it is often difficult to accurately position the two parts to be welded during the pressing and positioning, resulting in a higher scrap rate of the workpieces after welding. Utility Model Content

[0003] The main purpose of the utility model is to provide a flip welding assembly, aiming to improve the positioning and pressing accuracy of the parts to be welded and improve the yield rate of laser welding.

[0004] In order to achieve the above-mentioned purpose, the flip welding tool proposed by the utility model comprises:

[0005] A base, wherein the base is formed with a mounting groove for mounting and fixing the first workpiece to be welded;

[0006] An upper cover is provided with a fixing assembly to install and fix the second workpiece to be welded. One end of the upper cover is connected to one end of the base by a hinge. The upper cover can be flipped relative to the base along the hinge to realize the opening and closing of the flip welding tooling. The upper cover is formed with avoidance holes corresponding to the welding parts of the workpiece to be welded.

[0007] Optionally, the fixing assembly includes a fixed stopper and an elastic push-up member, the fixed stopper is respectively protruded from a first side edge and a second side edge adjacent to the avoidance hole, and the elastic push-up member is arranged at an outer edge of the avoidance hole.

[0008] Optionally, the elastic abutting member includes a spring and a abutting member, the abutting member is connected to one end of the spring, and the abutting member is used to abut the second workpiece to be welded.

[0009] Optionally, the abutting member includes a clamping block and a clamping roller.

[0010] Optionally, a suction head is provided at the bottom of the mounting groove, and the suction head is connected to an air suction duct for suctioning and fixing the first workpiece to be welded.

[0011] Optionally, the upper cover is provided with a positioning pin, and the base is provided with a positioning groove corresponding to the positioning pin, and one positioning pin and one positioning groove are correspondingly matched for positioning.

[0012] Optionally, the flip welding tool further includes a locking piece, which is disposed on the base and is movably connected to the positioning pin to fix the positioning pin in the positioning groove.

[0013] Optionally, the locking member is a locking cylinder, and the output end of the locking cylinder is penetrated through the groove wall of the positioning groove and abuts against the positioning pin.

[0014] Optionally, the locking member is a magnetic structure, which includes a first magnetic part and a second magnetic part. The first magnetic part and the second magnetic part are arranged at the bottom of the positioning groove and the positioning pin, and the first magnetic part and the second magnetic part correspond to each other in magnetic cooperation.

[0015] Optionally, the flip welding tool further includes a lifting and pressurizing cylinder, which is disposed below the base, and an output end of the lifting and pressurizing cylinder abuts against the base.

[0016] In the technical solution of the utility model, a flip welding tool is proposed, including a base and an upper cover, the base is provided with a mounting groove for mounting a first workpiece to be welded, the upper cover is provided with a fixing assembly for fixing a second workpiece to be welded, and the upper cover is rotated along the base through a hinge structure to realize the opening and closing of the flip welding tool, thereby realizing the positioning of the first workpiece to be welded and the second workpiece to be welded, and the avoidance hole makes it easy for the welding head to extend into the first workpiece to be welded and the second workpiece to be welded, thereby improving the accuracy of the weldment after welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the flip welding tool provided by the utility model after mold closing;

[0019] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the flip welding tool when it is opened;

[0020] Figure 3 This is a schematic diagram of the structure of the installation slot of the flip welding tooling of the utility model;

[0021] Figure 4 It is a schematic diagram of the planar structure of the upper cover of the flip welding tooling of the utility model.

[0022] Description of Figure Numbers:

[0023] Label name Label name 1000 Flip welding tooling 2121 spring 1 Base 2122 Stop piece 11 Mounting slot 22 Avoidance hole 12 Adsorption head 23 Positioning pin 13 Positioning slot 3 Locking cylinder 2 Upper cover 4 Lifting and pressurizing cylinder 21 Fixed components 100 The first workpiece to be welded 211 Fixed stop 200 The second workpiece to be welded 212 Elastic stopper

[0024] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0027] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0028] Laser welding is a commonly used method in product forming technology. Before laser welding, the parts to be welded of the workpieces to be welded need to be accurately positioned and docked to ensure that the welded products can have higher precision. Before laser welding, the two surfaces to be welded need to be pressed and fitted. When the shapes of the two workpieces to be welded are more complex, it is often difficult to accurately position the two parts to be welded during the pressing and positioning, resulting in a higher scrap rate of the workpieces after welding.

[0029] In order to solve the above problems, the utility model proposes a flip welding tool, which aims to improve the positioning and pressing accuracy of the parts to be welded and improve the yield rate of laser welding. Figures 1 to 4 The present invention is a schematic structural diagram of an embodiment of the flip welding tool provided by the present invention.

[0030] Please refer to Figures 1 to 4The utility model proposes a flip welding tool 1000, including a base 1 and an upper cover 2, wherein the base 1 is formed with a mounting groove 11 for mounting and fixing a first workpiece 100 to be welded; the upper cover 2 is provided with a fixing assembly 21 for mounting and fixing a second workpiece 200 to be welded, one end of the upper cover 2 is connected to one end of the base 1 by a hinge, the upper cover 2 can be flipped relative to the base 1 along the hinge to realize the opening and closing of the flip welding tool 1000, and the upper cover 2 is formed with an avoidance hole 22 corresponding to the welding position of the workpiece to be welded.

[0031] In the technical solution of the utility model, a flip welding tool 1000 is proposed, including a base 1 and an upper cover 2, the base 1 is provided with a mounting groove 11 for mounting a first workpiece to be welded 100, the upper cover 2 is provided with a fixing assembly 21 for fixing a second workpiece to be welded 200, and the upper cover 2 is rotated along the base 1 through a hinge structure to realize the opening and closing of the flip welding tool 1000, thereby realizing the positioning of the first workpiece to be welded 100 and the second workpiece to be welded 200, and the avoidance hole 22 makes it easy for the welding head to be inserted to weld the first workpiece to be welded 100 and the second welding workpiece, thereby improving the stability of welding.

[0032] In an optional embodiment, in order to facilitate the fixing of the second workpiece 200 to be welded on the upper cover 2, the fixing assembly 21 includes a fixed stopper 211 and an elastic abutment 212, wherein the fixed stopper 211 is respectively convexly arranged on the first side and the second side adjacent to the avoidance hole 22, and the elastic abutment 212 is arranged on the outer edge of the avoidance hole 22. Figures 2 to 4 Two fixed blocks 211 are respectively provided on the upper cover 2, and the two fixed blocks 211 are respectively located at the first side of the avoidance hole 22 and the second side adjacent to the first side, so that the two adjacent sides of the second workpiece 200 to be welded are respectively abutted against the two fixed blocks 211, which is convenient for positioning and fixing the second welding workpiece, and then the other two side edges of the second workpiece 200 to be welded are abutted by the elastic abutting member 212, so that the second workpiece 200 to be welded is accurately positioned and fixed on the upper cover 2, which is convenient for the upper cover 2 to be flipped so that the second workpiece 200 to be welded is accurately matched and positioned with the first workpiece 100 to be welded to improve the welding yield rate.

[0033] Specifically, in order to realize the elastic fixation of the second workpiece 200 to be welded, the elastic abutting member 212 includes a spring 2121 and a abutting member 2122, wherein the abutting member 2122 is connected to one end of the spring 2121, and the abutting member 2122 is used to abut the second workpiece 200 to be welded. Figure 4In order to facilitate the fixed limitation of the spring 2121 and the push piece 2122 and to achieve the fixing effect of the second workpiece 200 to be welded, a receiving groove with a protrusion can be opened in the upper cover 2, by horizontally arranging the spring 2121 in the receiving groove, and by sleeved one end of the spring 2121 on the protrusion so that the spring 2121 can be compressed and deformed relative to the protrusion by force, and by clamping the push piece 2122 on the other end of the spring 2121, the push piece 2122 can be horizontally moved relative to the upper cover 2 under the elastic force of the spring 2121, thereby realizing elastic fixation of the second workpiece 200 to be welded. Furthermore, in order to prevent the spring 2121 from longitudinally offsetting the receiving groove relative to the receiving groove during the elastic deformation, a cover plate can be arranged above the receiving groove to limit the longitudinal displacement of the spring 2121 and ensure the normal operation of the elastic push piece 212.

[0034] Furthermore, in order to elastically fix the second workpiece to be welded with different sides, the abutting member 2122 includes a clamping block and a clamping roller. In the actual welding production process, the second workpiece to be welded 200 is generally not a plate-like structure with a regular shape and uniform thickness, but more often it is uneven in thickness or has a bent structure formed at the edge. In order to fix the second workpiece to be welded 200 with uneven thickness on each side, please refer to Figures 2 to 4 The abutting member 2122 can be a clamping block or a clamping roller. When the side of the second workpiece 200 to be welded is thinner, it can be directly abutted and fixed by the clamping block. When some sides of the second workpiece 200 to be welded are provided with a bending structure, the height of the second workpiece 200 to be welded is relatively high. When the clamping block is directly used for abutment, the height of the clamping block may not be enough. At this time, the bent edge of the second workpiece 200 to be welded can be abutted and fixed by the roller. Because the roller is in a rollable state, the bent edge of the second workpiece 200 to be welded will not be easily deformed when abutting against it, which is beneficial to the stability of the second workpiece 200 to be welded.

[0035] In an optional embodiment, in order to facilitate the fixing of the first workpiece 100 to be welded in the mounting groove 11, a suction head 12 is provided at the bottom of the mounting groove 11, and the suction head 12 is connected to the suction pipe for adsorbing and fixing the first workpiece 100 to be welded. Figure 3The adsorption head 12 is arranged at the bottom of the installation groove 11, and the adsorption head 12 is correspondingly connected with a suction pipe to generate suction to the adsorption head 12. When the first workpiece 100 to be welded is placed in the installation groove 11, the adsorption head 12 is close to the bottom of the first workpiece 100 to be welded and forms a negative pressure to suck the first workpiece 100 to be welded so that it is fixed in the installation groove 11, thereby preventing the first workpiece 100 to be welded from moving in the installation groove 11. Optionally, the number of the adsorption heads 12 can be two, three or more, which can be selected according to the volume and weight of the first workpiece 100 to be welded, and is not specifically limited here. In addition, in order to facilitate the precise positioning of the first workpiece 100 to be welded in the installation groove 11, a positioning column or a positioning hole can be set in the installation groove 11 to cooperate with the first workpiece 100 to be welded. In this way, it is only necessary to match and fix the first workpiece 100 to be welded with the positioning column or the positioning hole in the installation groove 11, which can ensure that the first workpiece 100 to be welded is precisely positioned in the base 1, and facilitate the flip welding tool 1000 to make the first workpiece 100 to be welded and the second workpiece 200 to be welded accurately match when the mold is closed, thereby ensuring the accuracy of the welded product.

[0036] In an optional embodiment, in order to achieve the precision of the mold joining between the upper cover 2 and the base 1, the upper cover 2 is provided with a positioning pin 23, and the base 1 is provided with a positioning groove 13 corresponding to the positioning pin 23, and one positioning pin 23 and one positioning groove 13 are correspondingly matched for positioning. Figures 2 to 4 Four positioning pins 23 are respectively provided around the upper cover 2, and four positioning grooves 13 are correspondingly provided around the base 1. When the upper cover 2 is flipped over and molded with the base 1, one positioning pin 23 is fixedly matched with one positioning groove 13 to ensure the accuracy of the mold, thereby ensuring the matching accuracy of the first workpiece 100 to be welded and the second workpiece 200 to be welded.

[0037] Furthermore, in order to maintain the fixing effect of the positioning pin 23 and the positioning groove 13 after the flip welding fixture 1000 is molded, the flip welding fixture 1000 also includes a locking member, which is arranged on the base 1 and is movably connected to the positioning pin 23 to fix the positioning pin 23 to the positioning groove 13. The locking member applies a force to the positioning pin 23 so that it is firmly connected to the fixing groove, thereby ensuring the stability of the flip welding fixture 1000 after the mold is closed, and facilitating the welding of the first workpiece 100 to be welded and the second workpiece 200 to be welded.

[0038] In an optional embodiment, the locking member is a locking cylinder 3, and the output end of the locking cylinder 3 is penetrated through the groove wall of the positioning groove 13 and abuts against the positioning pin 23. Figures 1 to 3The locking cylinders 3 are respectively arranged on the side walls of the base 1 corresponding to the positioning grooves 13, and through holes are opened on the side walls of the base 1, so that the output ends of the locking cylinders 3 can extend into the positioning grooves 13 through the through holes to resist the positioning pins 23. In this way, after the flip welding tooling 1000 is molded, each locking cylinder 3 is driven to lock each positioning pin 23 in each positioning groove 13, thereby ensuring the stability of the flip welding tooling 1000 when the mold is closed.

[0039] In another optional embodiment, the locking member is a magnetic attraction structure, and the magnetic attraction structure includes a first magnetic attraction part and a second magnetic attraction part, wherein the first magnetic attraction part and the second magnetic attraction part are arranged at the bottom of the positioning groove 13 and the positioning pin 23, and the first magnetic attraction part and the second magnetic attraction part are magnetically matched. Optionally, the positioning pin 23 and the positioning groove 13 can be fixed by utilizing the magnetic attraction effect, for example, by respectively arranging the first magnetic attraction part and the second magnetic attraction part in the positioning groove 13 and the positioning pin 23, and the first magnetic attraction part and the second magnetic attraction part generate mutual attraction to fix the positioning pin 23 and the positioning groove 13, and optionally, the first magnetic attraction part and the second magnetic attraction part can be magnets with their own magnetic force, or can be electromagnets, and the first magnetic attraction part and the second magnetic attraction part are energized after the positioning pin 23 and the positioning groove 13 are molded and matched to make the two magnetically matched, and the specific selection can be made according to actual needs, and no specific limitation is made here.

[0040] In an optional embodiment, in order to pressurize and fix the flip welding fixture 1000 after mold closing, the flip welding fixture 1000 further includes a lifting and pressurizing cylinder 4, which is arranged below the base 1, and the output end of the lifting and pressurizing cylinder 4 abuts against the base 1. Please refer to Figures 1 to 3 A lifting and pressurizing cylinder 4 is respectively provided at the two ends below the base 1, and the output of the lifting and pressurizing cylinder 4 presses against the base 1. After the flip welding fixture 1000 is molded, an upward pressure is applied to the base 1 to further increase the mold closing pressure of the flip welding fixture 1000, so as to further ensure the matching effect of the first workpiece 100 to be welded and the second workpiece 200 to be welded.

[0041] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A flip welding tool, characterized in that: include: A base, wherein the base is formed with a mounting groove for mounting and fixing the first workpiece to be welded; An upper cover is provided with a fixing assembly to install and fix the second workpiece to be welded. One end of the upper cover is connected to one end of the base by a hinge. The upper cover can be flipped relative to the base along the hinge to realize the opening and closing of the flip welding tooling. The upper cover is formed with avoidance holes corresponding to the welding parts of the workpiece to be welded.

2. The flip welding tool as claimed in claim 1, characterized in that: The fixing assembly comprises a fixed stopper and an elastic push-up member. The fixed stopper is respectively convexly arranged on a first side edge and a second side edge adjacent to the avoidance hole, and the elastic push-up member is arranged on an outer edge of the avoidance hole.

3. The flip welding tool as claimed in claim 2, characterized in that: The elastic abutting member comprises a spring and a abutting member, wherein the abutting member is connected to one end of the spring and is used for abutting the second workpiece to be welded.

4. The flip welding tool as claimed in claim 3, characterized in that: The abutting member comprises a clamping block and a clamping roller.

5. The flip welding tool according to any one of claims 1 to 4, characterized in that: A suction head is provided at the bottom of the mounting groove, and the suction head is connected to an air suction duct for suctioning and fixing the first workpiece to be welded.

6. The flip welding tool as claimed in claim 5, characterized in that: The upper cover is provided with a positioning pin, and the base is provided with a positioning groove corresponding to the positioning pin, and one positioning pin and one positioning groove are correspondingly matched for positioning.

7. The flip welding tool as claimed in claim 6, characterized in that: The flip welding tool also includes a locking piece, which is arranged on the base and is movably connected to the positioning pin to fix the positioning pin in the positioning groove.

8. The flip welding tool as claimed in claim 7, characterized in that: The locking member is a locking cylinder, and the output end of the locking cylinder is penetrated through the groove wall of the positioning groove and abuts against the positioning pin.

9. The flip welding tool as claimed in claim 7, characterized in that: The locking member is a magnetic structure, which includes a first magnetic part and a second magnetic part. The first magnetic part and the second magnetic part are arranged at the bottom of the positioning groove and the positioning pin, and the first magnetic part and the second magnetic part correspond to each other in magnetic cooperation.

10. The flip welding tool as claimed in claim 7, characterized in that: The flip welding tool also includes a lifting and pressurizing cylinder, which is arranged below the base, and the output end of the lifting and pressurizing cylinder abuts against the base.