Polishing device for transformer shell
By designing a transformer shell grinding device with rotatable grinding wheel and adjustable support plate, the problem of incomplete grinding in the prior art is solved, and comprehensive polishing of the edges and top of the transformer is achieved, improving the grinding effect.
Patent Information
- Application Number
- CN202420675737.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The grinding head of the existing grinding device is fixed in a single position and cannot effectively polish the edges and corners of the transformer, resulting in incomplete polishing and poor results.
A transformer housing grinding device is designed, using a rotatable grinding wheel and an adjustable support plate. It is driven by an electric telescopic rod and a motor to achieve a comprehensive polishing of the edges and top of the transformer.
It achieves comprehensive polishing of the edges and corners and top of the transformer, improving the polishing effect, and is suitable for transformers of different shapes and sizes.
Smart Images

Figure CN222520881U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding devices, in particular to a transformer shell grinding device. Background Art
[0002] Transformer is the basic equipment for power transmission and distribution, widely used in industries, agriculture, transportation, urban communities and other fields. It is a device that uses the principle of electromagnetic induction to change the AC voltage. The main components are primary coil, secondary coil and iron core (magnetic core). The main functions are: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc. In the manufacturing process of transformer, due to process or other reasons (such as shearing, gas, and mechanical processing during unloading), there may be burrs, sharp corners and other defects on the transformer shell, and the defective parts need to be polished. At present, the grinding heads of most grinding devices on the market are fixed in position, and can only grind transformers in a single direction, which is less practical. In addition, the shapes and sizes of transformers are different, resulting in multiple angles of the transformer. The grinding head in a fixed position cannot effectively grind the corners of the transformer, resulting in incomplete grinding of the transformer, making the grinding effect of the transformer poor. Utility Model Content
[0003] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a transformer casing grinding device.
[0004] The technical solution of the utility model is as follows: a transformer casing grinding device comprises a base, the top of the base is fixedly connected to a fixing frame, the interior of the fixing frame is fixedly connected to a vertical plate, the outer side of the vertical plate is fixedly connected to two second fixing plates, a screw rod is rotatably connected between the two second fixing plates, the top of one of the second fixing plates is fixedly connected to a second motor, the top of the screw rod extends to the top of one of the second fixing plates and is fixedly connected to the output shaft of the second motor, a slide plate is threadedly connected to the outer side of the screw rod, the outer side of the slide plate is slidably connected to the outer side of the fixing frame, a support plate is rotatably connected to a side of the slide plate away from the fixing frame, the top of the support plate is fixedly connected to a third motor, a grinding wheel is fixedly connected to the output shaft of the third motor, a third electric telescopic rod is rotatably connected to the outer side of the slide plate and located below the support plate, and the top of the output shaft of the third electric telescopic rod is rotatably connected to the bottom of the support plate.
[0005] As a preferred embodiment, the bottom of the base is fixedly connected to a driving chamber, the bottom of the inner wall of the driving chamber is fixedly connected to a fourth motor, the top of the output shaft of the fourth motor is fixedly connected to a first pulley, the top of the base is rotatably connected to a rotating shaft, the top of the rotating shaft is fixedly connected to a placement plate, the bottom of the rotating shaft passes through the interior of the base and extends to the interior of the driving chamber, the bottom of the rotating shaft is fixedly connected to a second pulley, and the first pulley and the second pulley are connected by a belt drive.
[0006] As a preferred embodiment, two sliding rods are symmetrically fixedly connected to the outer side of the fixed frame and away from the vertical plate, and a movable plate is slidably connected to the outer sides of the two sliding rods, and a first electric telescopic rod is fixedly connected to the outer side of the fixed frame and away from the sliding rod. The output shaft of the first electric telescopic rod passes through the interior of the fixed frame and extends to the side of the fixed frame close to the sliding rod. The output shaft of the telescopic first electric telescopic rod is fixedly connected to the outer side of the movable plate, and the side of the movable plate away from the first electric telescopic rod is fixedly connected to the two first fixed plates, and a grinding roller is rotatably connected between the two first fixed plates, and the top of one of the first fixed plates is fixedly connected to the first motor, and the top of the grinding roller is fixedly connected to the output shaft of the first motor.
[0007] As a preferred embodiment, a second electric telescopic rod is fixedly connected to the top of the fixing frame, and a bottom of an output shaft of the second electric telescopic rod extends to below the top of the fixing frame and is fixedly connected to a grinding plate.
[0008] As a preferred embodiment, four support columns are equidistantly and symmetrically fixedly connected to the bottom of the base.
[0009] As a preferred embodiment, a non-slip layer is provided on the top of the placement tray.
[0010] As a preferred implementation, the first electric telescopic rod, the second electric telescopic rod, the third electric telescopic rod, the first motor, the second motor, the third motor and the fourth motor are all electrically connected to an external control device.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are that after the second electric telescopic rod drives the grinding plate to move downward and fit with the top of the transformer, the transformer can be better pressed and held. At the same time, when the transformer rotates, the grinding plate can better grind the top of the transformer, making the transformer more comprehensively polished.
[0012] The operation of the third motor drives the grinding wheel to rotate, which can better grind the corners of the transformer. At the same time, the operation of the third electric telescopic rod is controlled to drive the support plate to swing up and down, which can better adjust the angle of the grinding wheel, facilitate grinding corners at different angles, and improve the grinding effect of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional diagram of the utility model;
[0014] Figure 2 This is a front cross-sectional view of the utility model;
[0015] Figure 3 It is the front view of the utility model.
[0016] Legend: 1. Base; 2. Grinding roller; 3. First electric telescopic rod; 4. First fixed plate; 5. Sliding rod; 6. Fixed frame; 7. Movable plate; 8. First motor; 9. Second electric telescopic rod; 10. Grinding plate; 11. Grinding wheel; 12. Second motor; 13. Second fixed plate; 14. Third motor; 15. Sliding plate; 16. Support plate; 17. Third electric telescopic rod; 18. Screw; 19. Rotating shaft; 20. First pulley; 21. Fourth motor; 22. Second pulley; 23. Driving chamber; 24. Placement plate; 25. Support column; 26. Vertical plate. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.
[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0019] Example 1
[0020] like Figure 1 , Figure 2 , Figure 3As shown, the utility model provides a technical solution: it includes a base 1, the top of the base 1 is fixedly connected to a fixing frame 6, the inside of the fixing frame 6 is fixedly connected to a vertical plate 26, the outer side of the vertical plate 26 is fixedly connected to two second fixing plates 13, a screw rod 18 is rotatably connected between the two second fixing plates 13, the top of one of the second fixing plates 13 is fixedly connected to a second motor 12, the top of the screw rod 18 extends to the top of one of the second fixing plates 13 and is fixedly connected to the output shaft of the second motor 12, the outer side of the screw rod 18 is threadedly connected to a slide plate 15, and the outer side of the slide plate 15 is slidably connected to the outer side of the fixing frame 6 The sliding plate 15 is rotatably connected to the side away from the fixed frame 6, and the top of the supporting plate 16 is fixedly connected to the third motor 14, and the output shaft of the third motor 14 is fixedly connected to the grinding wheel 11. The outer side of the sliding plate 15 and the lower part of the supporting plate 16 are rotatably connected to the third electric telescopic rod 17, and the top of the output shaft of the third electric telescopic rod 17 is rotatably connected to the bottom of the supporting plate 16; the bottom of the base 1 is fixedly connected to the driving chamber 23, and the bottom of the inner wall of the driving chamber 23 is fixedly connected to the fourth motor 21, and the top of the output shaft of the fourth motor 21 is fixedly connected to the first pulley 20, and the base 1 The top of the fixed frame 6 is rotatably connected with a rotating shaft 19, the top of the rotating shaft 19 is fixedly connected with a placing plate 24, the bottom of the rotating shaft 19 passes through the interior of the base 1 and extends to the interior of the driving chamber 23, the bottom of the rotating shaft 19 is fixedly connected with a second pulley 22, and the first pulley 20 is connected to the second pulley 22 through a belt transmission; the outer side of the fixed frame 6 and the side away from the vertical plate 26 are symmetrically fixedly connected with two sliding rods 5, the outer sides of the two sliding rods 5 are slidably connected with a movable plate 7, the outer side of the fixed frame 6 and the side away from the sliding rod 5 are fixedly connected with a first electric telescopic rod 3, and the output shaft of the first electric telescopic rod 3 passes through the fixed frame 6. The interior extends to the side of the fixed frame 6 close to the sliding rod 5, the output shaft of the telescopic first electric telescopic rod 3 is fixedly connected to the outer side of the movable plate 7, the side of the movable plate 7 away from the first electric telescopic rod 3 is fixedly connected to two first fixed plates 4, and a grinding roller 2 is rotatably connected between the two first fixed plates 4, the top of one of the first fixed plates 4 is fixedly connected to the first motor 8, and the top of the grinding roller 2 is fixedly connected to the output shaft of the first motor 8; the top of the fixed frame 6 is fixedly connected to the second electric telescopic rod 9, and the bottom of the output shaft of the second electric telescopic rod 9 extends to below the top of the fixed frame 6 and is fixedly connected to a grinding plate 10.
[0021] In this embodiment, after placing the transformer to be polished on the placement disk 24, the fourth motor 21 is controlled to drive the first pulley 20 to rotate, and the rotation of the first pulley 20 drives the second pulley 22 to rotate. The rotation of the second pulley 22 can better drive the rotation of the rotating shaft 19, thereby better driving the placement disk 24 to rotate, and the rotation of the placement disk 24 drives the transformer to rotate, so that the transformer can be better polished comprehensively. The first motor 8 is controlled to drive the grinding roller 2 to rotate, so that the transformer can be better polished. At the same time, the first electric telescopic rod 3 is controlled to drive the movable plate 7 to move left and right. The left and right movement of the movable plate 7 drives the grinding roller 2 to move left and right, so that transformers of different sizes can be polished, thereby improving the practicality of the device. Then the second electric telescopic rod 9 is controlled to drive the grinding plate 10 to move downward. After being fitted with the top of the transformer, the transformer can be better pressed and held. At the same time, when the transformer rotates, the top of the transformer can be better polished through the polishing plate 10, so that the polishing of the transformer is more comprehensive. When it is necessary to polish the corners of the transformer, the third motor 14 is controlled to drive the grinding wheel 11 to rotate, so that the corners of the transformer can be better polished. At the same time, the second motor 12 is controlled to drive the screw rod 18 to rotate, and the rotation of the screw rod 18 drives the slide plate 15 to move up and down. The up and down movement of the slide plate 15 drives the grinding wheel 11 to move up and down, so that the corners at different external positions can be better polished. Then the third electric telescopic rod 17 is controlled to drive the support plate 16 to swing up and down, so that the angle of the grinding wheel 11 can be better adjusted, which is convenient for polishing corners at different angles and improves the polishing effect of the transformer.
[0022] Example 2
[0023] like Figure 1 , Figure 2 , Figure 3 As shown, four support columns 25 are symmetrically and equidistantly fixedly connected to the bottom of the base 1; an anti-slip layer is provided on the top of the placement plate 24; the first electric telescopic rod 3, the second electric telescopic rod 9, the third electric telescopic rod 17, the first motor 8, the second motor 12, the third motor 14 and the fourth motor 21 are all electrically connected to the external control device.
[0024] In this embodiment, the base 1 can be better supported by four support columns 25; the anti-slip layer arranged on the top of the placement plate 24 can increase the stability of the transformer on the placement plate 24 to prevent the placement plate 24 from rotating and causing the transformer to move; by electrically connecting the first electric telescopic rod 3, the second electric telescopic rod 9, the third electric telescopic rod 17, the first motor 8, the second motor 12, the third motor 14 and the fourth motor 21 to an external control device, the first electric telescopic rod 3, the second electric telescopic rod 9, the third electric telescopic rod 17, the first motor 8, the second motor 12, the third motor 14 and the fourth motor 21 can be better controlled.
[0025] Working principle:
[0026] like Figure 1 , Figure 2 , Figure 3 As shown, after placing the transformer to be polished on the placement disk 24, the fourth motor 21 is controlled to drive the first pulley 20 to rotate, and the rotation of the first pulley 20 drives the second pulley 22 to rotate. The rotation of the second pulley 22 can better drive the rotation of the rotating shaft 19, thereby better driving the placement disk 24 to rotate, and the rotation of the placement disk 24 drives the transformer to rotate, so that the transformer can be better polished comprehensively, and the first motor 8 is controlled to drive the grinding roller 2 to rotate, so that the transformer can be better polished. At the same time, the first electric telescopic rod 3 is controlled to drive the movable plate 7 to move left and right, and the left and right movement of the movable plate 7 drives the grinding roller 2 to move left and right, so that transformers of different sizes can be polished, thereby improving the practicability of the device, and then the second electric telescopic rod 9 is controlled to drive the grinding plate 10 to move downward and contact with the transformer. After the tops of the pressure devices are fitted together, the transformer can be better pressed and held. At the same time, when the transformer rotates, the top of the transformer can be better polished through the polishing plate 10, so that the polishing of the transformer is more comprehensive. When it is necessary to polish the corners of the transformer, the third motor 14 is controlled to drive the grinding wheel 11 to rotate, so that the corners of the transformer can be better polished. At the same time, the second motor 12 is controlled to drive the screw rod 18 to rotate, and the rotation of the screw rod 18 drives the slide plate 15 to move up and down. The up and down movement of the slide plate 15 drives the grinding wheel 11 to move up and down, so that the corners at different external positions can be better polished. Then the third electric telescopic rod 17 is controlled to drive the support plate 16 to swing up and down, so that the angle of the grinding wheel 11 can be better adjusted, which is convenient for polishing corners at different angles and improves the polishing effect of the transformer.
[0027] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A transformer housing polishing device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a fixing frame (6), the interior of the fixing frame (6) is fixedly connected to a vertical plate (26), the outer side of the vertical plate (26) is fixedly connected to two second fixing plates (13), a screw rod (18) is rotatably connected between the two second fixing plates (13), the top of one of the second fixing plates (13) is fixedly connected to a second motor (12), the top of the screw rod (18) extends to the top of one of the second fixing plates (13) and is fixedly connected to the output shaft of the second motor (12), and the outer side of the screw rod (18) is threadedly connected to the second motor (12). A slide plate (15) is provided, the outer side of the slide plate (15) is slidably connected to the outer side of a fixing frame (6), a side of the slide plate (15) away from the fixing frame (6) is rotatably connected to a support plate (16), a third motor (14) is fixedly connected to the top of the support plate (16), a grinding wheel (11) is fixedly connected to the output shaft of the third motor (14), a third electric telescopic rod (17) is rotatably connected to the outer side of the slide plate (15) and located below the support plate (16), and the top of the output shaft of the third electric telescopic rod (17) is rotatably connected to the bottom of the support plate (16).
2. A transformer housing polishing device according to claim 1, characterized in that: The bottom of the base (1) is fixedly connected to a driving chamber (23), the bottom of the inner wall of the driving chamber (23) is fixedly connected to a fourth motor (21), the top of the output shaft of the fourth motor (21) is fixedly connected to a first pulley (20), the top of the base (1) is rotatably connected to a rotating shaft (19), the top of the rotating shaft (19) is fixedly connected to a placement plate (24), the bottom of the rotating shaft (19) passes through the interior of the base (1) and extends to the interior of the driving chamber (23), the bottom of the rotating shaft (19) is fixedly connected to a second pulley (22), and the first pulley (20) and the second pulley (22) are connected via a belt drive.
3. A transformer housing polishing device according to claim 2, characterized in that: Two sliding rods (5) are symmetrically fixedly connected to the outer side of the fixed frame (6) and away from the vertical plate (26); the outer sides of the two sliding rods (5) are slidably connected to a movable plate (7); the outer side of the fixed frame (6) and away from the sliding rod (5) is fixedly connected to a first electric telescopic rod (3); the output shaft of the first electric telescopic rod (3) penetrates the interior of the fixed frame (6) and extends to the side of the fixed frame (6) close to the sliding rod (5); the output shaft of the telescopic first electric telescopic rod (3) is fixedly connected to the outer side of the movable plate (7); the side of the movable plate (7) away from the first electric telescopic rod (3) is fixedly connected to two first fixed plates (4); a grinding roller (2) is rotatably connected between the two first fixed plates (4); the top of one of the first fixed plates (4) is fixedly connected to a first motor (8); the top of the grinding roller (2) is fixedly connected to the output shaft of the first motor (8).
4. A transformer housing polishing device according to claim 3, characterized in that: A second electric telescopic rod (9) is fixedly connected to the top of the fixing frame (6); the bottom of the output shaft of the second electric telescopic rod (9) extends below the top of the fixing frame (6) and is fixedly connected to a grinding plate (10).
5. A transformer housing polishing device according to claim 4, characterized in that: Four support columns (25) are equidistantly and symmetrically fixedly connected to the bottom of the base (1).
6. A transformer housing polishing device according to claim 5, characterized in that: The top of the placement tray (24) is provided with an anti-slip layer.
7. A transformer housing polishing device according to claim 6, characterized in that: The first electric telescopic rod (3), the second electric telescopic rod (9), the third electric telescopic rod (17), the first motor (8), the second motor (12), the third motor (14) and the fourth motor (21) are all electrically connected to an external control device.