Magnetic type scrap collecting mechanism of hammerhead corner grinding device

By designing a magnetic debris collection mechanism including electromagnetic suction plate, slider and pulley system, the problem of fine metal debris suspended in the air during the grinding of the hammer head corners is solved, and these debris are realized Effective adsorption and collection protect the working environment and the health of operators.

CN222520998UActive Publication Date: 2025-02-25LINYI HEDONG DISTRICT FUKANG HARDWARE TOOLS CO LTD
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Patent Information

Application Number
CN202421146903.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-25
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

During the grinding of the corners of the hammer head, the grinding wheel will sprinkle fine metal debris upwards, causing these debris to hang in the air for a long time, polluting the operating environment and affecting the health of the operators. The existing magnetic adsorption collection structure is difficult to effectively adsorb these fine metal debris.

Method used

A magnetic debris collection mechanism for hammer head corner grinding device is designed, including a mounting mechanism and an adsorption mechanism. The installation mechanism is fixed above the grinding wheel by the installation base. The adsorption mechanism consists of No. 1 and No. 2 electromagnetic suction plates, sliders, guide rails and pulley systems. The pulley system drives the sliders and electromagnetic suction plates up and down, front and back Move to achieve effective adsorption of metal debris.

Benefits of technology

By adjusting the height and position of the adsorption mechanism, avoid interference to the operator, effectively adsorb fine metal debris when grinding the hammer head, reduce the content of metal debris in the air, reduce its diffusion range, and protect the working environment and operators' healthy.

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Abstract

The utility model discloses a magnetic suction type scrap collecting mechanism of a hammerhead corner polishing device, which relates to the technical field of scrap collection and comprises a mounting mechanism, the upper part of the mounting mechanism is fixedly connected with an adsorption mechanism, the mounting mechanism comprises a mounting base, and the upper part of the mounting base is fixedly connected with a connecting outer pipe. Metal chippings are adsorbed through the first electromagnetic suction plate and the second electromagnetic suction plate, the content of the metal chippings in air is reduced, the metal chippings moving upwards are blocked through the baffle, the diffusion range of the metal chippings is reduced, and the metal chippings can be fully adsorbed through the first electromagnetic suction plate and the second electromagnetic suction plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of debris collection, in particular to a magnetic debris collection mechanism of a hammer head corner grinding device. Background Art

[0002] During the production and processing of the hammer head, the edges and corners of the hammer head can be polished to remove burrs, rust, oxide layers, etc. on the surface, making the surface of the workpiece smoother and flatter. A large amount of metal debris will be generated when the hammer head is polished. Collecting the metal debris through magnetic force can reduce the pollution of the working environment by the metal debris.

[0003] For example, announcement number CN219234701U discloses "a magnetic adsorption collection and processing structure for metal debris", which includes a U-shaped seat and an electromagnetic suction plate. A first handle is provided on the outer side of the top of the U-shaped seat, and first rollers are provided on both sides of the bottom of the U-shaped seat. A motor is placed on the left end of the top of the U-shaped seat, the electromagnetic suction plate is placed on the inner middle end of the U-shaped seat, and a collection groove is opened on the inner side of the bottom of the U-shaped seat.

[0004] However, in the prior art, when magnetically collecting metal debris, the main focus is on the metal debris that falls on the surface of the grinding equipment after the grinding process is completed. However, in the actual operation process, when grinding the edges and corners of the hammer head, a grinding wheel grinder is used to grind it. The operator holds the hammer head and contacts the grinding wheel of the grinding wheel grinder to grind its edges and corners. During the grinding process, the grinding wheel will throw some fine metal debris upward, causing the fine metal debris to be suspended in the air for a long time, polluting the air in the working environment and affecting the health of the operators. The existing metal debris magnetic adsorption collection and processing structure is difficult to adsorb and collect the metal debris generated in the hammer head grinding process. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that during the grinding process, the grinding wheel will throw some fine metal debris upwards, causing the fine metal debris to be suspended in the air for a long time, polluting the air in the working environment and affecting the health of the operators. A magnetic debris collection mechanism for a hammer head corner grinding device is proposed to solve the problem that during the grinding process, the grinding wheel will throw some fine metal debris upwards, causing the fine metal debris to be suspended in the air for a long time, polluting the air in the working environment and affecting the health of the operators.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a magnetic suction type debris collection mechanism of a hammer head corner grinding device, comprising a mounting mechanism, the upper part of which is fixedly connected to an adsorption mechanism, the mounting mechanism comprising a mounting base, the upper part of which is fixedly connected to an outer connecting tube, the inner part of which is plugged with an inner connecting tube, the upper part of which is fixedly connected to a fixing plate, and the upper part of which is fixedly connected to a mounting frame;

[0007] The adsorption mechanism includes a vertical guide rail, a slider No. 1 and a slider No. 2. The vertical guide rail is fixedly connected to the bottom of the mounting frame, and transverse guide rails are fixedly connected on both sides of the vertical guide rail. The vertical guide rail and the transverse guide rail constitute a cross guide rail. The slider No. 1 is slidably connected to the vertical guide rail, and a No. 1 electromagnetic suction plate is fixedly connected to the side of the slider No. 1. The slider No. 2 is slidably connected to the transverse guide rail, and a No. 2 electromagnetic suction plate is fixedly connected to the side of the slider No. 2.

[0008] Preferably, a fixing bolt is inserted into the side of the connecting outer tube, and a plurality of limiting threaded holes are provided on the surface of the connecting inner tube. The plurality of limiting threaded holes are evenly distributed on the surface of the connecting inner tube, and the fixing bolt is located inside the limiting threaded hole and is threadedly connected to the connecting inner tube.

[0009] Preferably, a baffle is fixedly connected to the side of the mounting frame.

[0010] Preferably, a motor is fixedly connected to the upper portion of the mounting frame, and a first pulley is fixedly connected to the output end of the motor.

[0011] Preferably, a connecting frame is fixedly connected to the bottom of the mounting frame, a connecting shaft is rotatably connected to the lower portion of the connecting frame, a No. 2 pulley is fixedly connected to one end of the connecting shaft, and a No. 1 gear is fixedly connected to the other end of the connecting shaft.

[0012] Preferably, a connecting belt is movably connected to the surface of the No. 1 pulley, and the connecting belt is movably connected to the No. 2 pulley.

[0013] Preferably, the adsorption mechanism includes a connecting rod, the surface of the No. 1 gear is meshed with the No. 2 gear, the side surface of the No. 2 gear is rotatably connected to the middle of the connecting rod, and the two ends of the connecting rod are rotatably connected to the No. 1 slider and the No. 2 slider respectively.

[0014] Compared with the prior art, the advantages and positive effects of the utility model are:

[0015] 1. In the utility model, the whole is installed above the grinding wheel by installing the base, and the inner tube is connected to slide along the outer tube to adjust the height of the No. 1 electromagnetic suction plate and the No. 2 electromagnetic suction plate in the adsorption mechanism fixed on the upper part of the fixed plate to avoid the position of the No. 1 electromagnetic suction plate and the No. 2 electromagnetic suction plate affecting the workers' grinding operation. When the hammer is ground and metal debris moves upward, the No. 1 electromagnetic suction plate and the No. 2 electromagnetic suction plate are used to adsorb the metal debris to reduce the content of metal debris in the air, and the baffle is used to block the metal debris moving upward to reduce the range of its diffusion, so that the No. 1 electromagnetic suction plate and the No. 2 electromagnetic suction plate can fully adsorb the metal debris.

[0016] 2. In the utility model, the motor drives the No. 1 pulley to rotate, thereby driving the connecting belt, the No. 2 pulley and the connecting shaft to rotate. When the connecting shaft rotates, it will drive the No. 1 gear to rotate, and the rotation of the No. 1 gear will drive the No. 2 gear to rotate along the surface of the No. 1 gear. At this time, the connecting rod on the side of the No. 2 gear will pull the No. 1 slider to make a vertical up and down reciprocating movement along the vertical guide rail, and the connecting rod will pull the No. 2 slider to make a horizontal back and forth reciprocating movement along the transverse guide rail, thereby driving the No. 1 electromagnetic suction plate to reciprocate up and down and the No. 2 electromagnetic suction plate to reciprocate back and forth, so as to fully absorb the dust at various positions. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a first three-dimensional structural schematic diagram of a magnetic debris collection mechanism of a hammer head corner grinding device proposed in the utility model;

[0018] Figure 2 A schematic side view of the structure of a magnetic debris collection mechanism of a hammer head corner grinding device is provided in the utility model;

[0019] Figure 3 A schematic diagram of a cross-sectional three-dimensional structure of a magnetic debris collection mechanism connected to an outer tube in a hammer head corner grinding device proposed in the utility model;

[0020] Figure 4 A second three-dimensional structural schematic diagram of a magnetic debris collection mechanism of a hammer head corner grinding device provided by the utility model;

[0021] Figure 5 The utility model provides a three-dimensional structural schematic diagram of a connecting rod in a magnetic suction type debris collection mechanism of a hammer head corner grinding device.

[0022] Legend: 1. Installation mechanism; 11. Installation base; 12. Fixing plate; 13. Installation frame; 14. Connecting outer tube; 15. Connecting inner tube; 16. Fixing bolt; 17. Limiting threaded hole; 18. Baffle; 2. Adsorption mechanism; 21. Motor; 22. Pulley No. 1; 23. Vertical guide rail; 24. Horizontal guide rail; 25. Electromagnetic suction plate No. 1; 26. Electromagnetic suction plate No. 2; 27. Connecting frame; 28. Connecting shaft; 29. ​​Pulley No. 2; 210. Connecting belt; 211. Gear No. 1; 212. Gear No. 2; 213. Connecting rod; 214. Slider No. 1; 215. Slider No. 2. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0025] Embodiment 1

[0026] like Figure 1-5 As shown, the utility model provides a magnetic suction type debris collection mechanism for a hammer head corner grinding device, including a mounting mechanism 1, the upper part of the mounting mechanism 1 is fixedly connected to an adsorption mechanism 2, the mounting mechanism 1 includes a mounting base 11, the upper part of the mounting base 11 is fixedly connected to an outer connecting tube 14, the inner part of the outer connecting tube 14 is plugged with an inner connecting tube 15, the upper part of the inner connecting tube 15 is fixedly connected to a fixing plate 12, and the upper part of the fixing plate 12 is fixedly connected to a mounting frame 13;

[0027] The adsorption mechanism 2 includes a vertical guide rail 23, a slider No. 1 214 and a slider No. 215. The vertical guide rail 23 is fixedly connected to the bottom of the mounting frame 13, and the two sides of the vertical guide rail 23 are fixedly connected to the transverse guide rails 24. The vertical guide rail 23 and the transverse guide rails 24 constitute a cross guide rail. The slider No. 1 214 is slidably connected to the vertical guide rail 23, and the side of the slider No. 1 214 is fixedly connected to the first electromagnetic suction plate 25. The slider No. 215 is slidably connected to the transverse guide rail 24, and the side of the slider No. 2 215 is fixedly connected to the second electromagnetic suction plate 26. A fixing bolt 16 is inserted into the side of the connecting outer tube 14, and a plurality of limiting threaded holes 17 are provided on the surface of the connecting inner tube 15. The plurality of limiting threaded holes 17 are evenly distributed on the surface of the connecting inner tube 15. The fixing bolt 16 is located inside the limiting threaded hole 17 and is threadedly connected to the connecting inner tube 15. A baffle 18 is fixedly connected to the side of the mounting frame 13.

[0028] The specific settings and functions of this embodiment are described in detail below. The whole is installed above the grinding wheel by installing the base 11, and the connecting inner tube 15 is slid along the connecting outer tube 14 to adjust the height of the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 in the adsorption mechanism 2 fixed on the upper part of the fixed plate 12, and then the fixing bolt 16 is threadedly connected with the limiting threaded hole 17 on the surface of the connecting inner tube 15, so as to fix the position of the adsorption mechanism 2. By adjusting the height of the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26, the positions of the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 are prevented from affecting the workers' grinding operation. When the metal debris generated during hammer grinding moves upward, the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 adsorb the metal debris to reduce the content of metal debris in the air. The baffle 18 blocks the metal debris moving upward to reduce its diffusion range, so that the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 can fully adsorb the metal debris.

[0029] Embodiment 2

[0030] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a motor 21 is fixedly connected to the upper portion of the mounting frame 13, a pulley No. 1 22 is fixedly connected to the output end of the motor 21, a connecting frame 27 is fixedly connected to the bottom of the mounting frame 13, a connecting shaft 28 is rotatably connected to the lower portion of the connecting frame 27, a pulley No. 2 29 is fixedly connected to one end of the connecting shaft 28, and a gear No. 1 211 is fixedly connected to the other end of the connecting shaft 28, a connecting belt 210 is movably connected to the surface of the pulley No. 1 22, and the connecting belt 210 is movably connected to the pulley No. 2 29, the adsorption mechanism 2 includes a connecting rod 213, a gear No. 2 212 is meshed on the surface of the gear No. 1 211, a side surface of the gear No. 2 212 is rotatably connected to the middle portion of the connecting rod 213, and both ends of the connecting rod 213 are rotatably connected to a slider No. 1 214 and a slider No. 2 215, respectively.

[0031] The effect achieved by the entire embodiment is that when the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 adsorb metal debris, the No. 1 pulley 22 is driven to rotate by the motor 21, thereby driving the connecting belt 210, the No. 2 pulley 29 and the connecting shaft 28 to rotate. When the connecting shaft 28 rotates, the No. 1 gear 211 is driven to rotate, and the No. 2 gear 212 is driven to rotate along the surface of the No. 1 gear 211 through the rotation of the No. 1 gear 211. At this time, the connecting rod 213 on the side of the No. 2 gear 212 will pull the No. 1 slider 214 to make a vertical up and down reciprocating movement along the vertical guide rail 23, and the connecting rod 213 will pull the No. 2 slider 215 to make a horizontal back and forth reciprocating movement along the transverse guide rail 24, thereby driving the No. 1 electromagnetic suction plate 25 to reciprocate up and down and the No. 2 electromagnetic suction plate 26 to reciprocate back and forth, so as to fully adsorb dust at various positions.

[0032] The method of using the device and the working principle are as follows: the whole is installed above the grinding wheel by installing the base 11, and the connecting inner tube 15 is slid along the connecting outer tube 14 to adjust the height of the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 in the adsorption mechanism 2 fixed on the upper part of the fixing plate 12, and the fixing bolt 16 is threadedly connected with the limiting threaded hole 17 on the surface of the connecting inner tube 15, so as to fix the position of the adsorption mechanism 2, and the height of the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 is adjusted to prevent the position of the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 from affecting the workers' grinding operation. When the metal debris generated by the hammer grinding moves upward, the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 adsorb the metal debris to reduce the content of metal debris in the air, and the baffle 18 blocks the metal debris moving upward to reduce its diffusion range;

[0033] When the No. 1 electromagnetic suction plate 25 and the No. 2 electromagnetic suction plate 26 absorb metal debris, the No. 1 pulley 22 is driven to rotate by the motor 21, thereby driving the connecting belt 210, the No. 2 pulley 29 and the connecting shaft 28 to rotate. When the connecting shaft 28 rotates, the No. 1 gear 211 is driven to rotate, and the No. 2 gear 212 is driven to rotate along the surface of the No. 1 gear 211 through the rotation of the No. 1 gear 211. At this time, the connecting rod 213 on the side of the No. 2 gear 212 will pull the No. 1 slider 214 to make a vertical up and down reciprocating movement along the vertical guide rail 23, and the connecting rod 213 will pull the No. 2 slider 215 to make a horizontal forward and backward reciprocating movement along the transverse guide rail 24, thereby driving the No. 1 electromagnetic suction plate 25 to reciprocate up and down and the No. 2 electromagnetic suction plate 26 to reciprocate back and forth.

[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A magnetic debris collection mechanism for a hammer head corner grinding device, characterized in that: The device comprises a mounting mechanism (1), the upper part of which is fixedly connected to an adsorption mechanism (2), the mounting mechanism (1) comprising a mounting base (11), the upper part of which is fixedly connected to an outer connecting tube (14), the inner part of which is plugged with an inner connecting tube (15), the upper part of which is fixedly connected to a fixing plate (12), and the upper part of which is fixedly connected to a mounting frame (13); The adsorption mechanism (2) comprises a vertical guide rail (23), a first slider (214) and a second slider (215); the vertical guide rail (23) is fixedly connected to the bottom of the mounting frame (13), and transverse guide rails (24) are fixedly connected to both sides of the vertical guide rail (23); the vertical guide rail (23) and the transverse guide rail (24) form a cross guide rail; the first slider (214) is slidably connected to the vertical guide rail (23), and a first electromagnetic suction plate (25) is fixedly connected to the side of the first slider (214); the second slider (215) is slidably connected to the transverse guide rail (24), and a second electromagnetic suction plate (26) is fixedly connected to the side of the second slider (215).

2. The magnetic debris collection mechanism of the hammer head edge grinding device according to claim 1, characterized in that: A fixing bolt (16) is inserted into the side of the connecting outer tube (14), and a plurality of limiting threaded holes (17) are arranged on the surface of the connecting inner tube (15). The plurality of limiting threaded holes (17) are evenly distributed on the surface of the connecting inner tube (15), and the fixing bolt (16) is located inside the limiting threaded hole (17) and is threadedly connected to the connecting inner tube (15).

3. The magnetic debris collection mechanism of the hammer head edge grinding device according to claim 1, characterized in that: A baffle (18) is fixedly connected to the side of the mounting frame (13).

4. The magnetic debris collection mechanism of the hammer head edge grinding device according to claim 1, characterized in that: A motor (21) is fixedly connected to the upper portion of the mounting frame (13), and a first pulley (22) is fixedly connected to the output end of the motor (21).

5. The magnetic debris collection mechanism of the hammer head corner grinding device according to claim 1, characterized in that: The bottom of the mounting frame (13) is fixedly connected to a connecting frame (27), the lower part of the connecting frame (27) is rotatably connected to a connecting shaft (28), one end of the connecting shaft (28) is fixedly connected to a second pulley (29), and the other end of the connecting shaft (28) is fixedly connected to a first gear (211).

6. The magnetic debris collection mechanism of the hammer head edge grinding device according to claim 4, characterized in that: A connecting belt (210) is movably connected to the surface of the first belt pulley (22), and the connecting belt (210) is movably connected to the second belt pulley (29).

7. The magnetic debris collection mechanism of the hammer head edge grinding device according to claim 5, characterized in that: The adsorption mechanism (2) comprises a connecting rod (213), the surface of the first gear (211) is meshed with a second gear (212), the side surface of the second gear (212) is rotatably connected to the middle of the connecting rod (213), and the two ends of the connecting rod (213) are rotatably connected to the first slider (214) and the second slider (215) respectively.

Citation Information

Patent Citations

  • Metal slag magnetic adsorption type collecting and processing structure

    CN219234701U