Graphite electrode shearing device
By using air pump and suction pipe system to absorb dust in the graphite electrode shear device, and using electric push rods and threaded rod mechanisms to achieve variable distance shear, the dust pollution and labor intensity during shearing of graphite electrodes in the prior art is solved. High problems achieve a more efficient and safe shearing process.
Patent Information
- Application Number
- CN202421247896.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing graphite electrode shearing device generates a large amount of graphite dust during the shearing process, which endangers human health. In addition, traditional mechanical shearing mechanisms need to adjust the position of graphite electrodes during variable distance shearing, which increases the labor intensity of staff.
A graphite electrode shear device is designed, using an air pump and suction pipe system to absorb graphite dust generated during shearing, and variable distance shear is achieved through electric push rods and threaded rod mechanisms to reduce the need for manual adjustment.
It effectively reduces the generation and dispersion of graphite dust, protects the health of staff, improves shear efficiency, and reduces the labor intensity of staff.
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Figure CN222521717U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of graphite electrode production, in particular to a graphite electrode shearing device. Background Art
[0002] Graphite electrodes are a type of electrode used in electric arc furnaces for steel production. Made from high-purity graphite, they are an essential component of the steelmaking process, and graphite electrodes have high thermal conductivity, high melting point, low electrical resistance, and high resistance to oxidation and corrosion. These properties make them ideal for use in EAF steelmaking processes that are subject to extreme temperatures and harsh conditions.
[0003] After the graphite electrode is produced, a shearing mechanism is used to shear the graphite electrode in order to obtain the required shape.
[0004] Most of the graphite electrode shearing devices in the prior art are of open structure, which will generate a large amount of graphite dust during shearing, which is very harmful to health after being inhaled by the human body. At the same time, since the graphite electrode is large, when using traditional mechanical shearing mechanism for shearing, the position of the graphite electrode needs to be adjusted during variable-pitch shearing, thereby increasing the labor intensity of the staff. Therefore, a graphite electrode shearing device is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a graphite electrode shearing device, aiming to improve the problem in the prior art that a large amount of graphite dust is generated when the graphite electrode is sheared, which is very harmful to health after being inhaled by the human body.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a graphite electrode shearing device comprises a shearing box, one side of the shearing box is rotatably connected to a door panel, the other side of the shearing box is fixedly connected to a control panel, the top of the shearing box is fixedly connected to an air pump, the output end of the air pump is fixedly connected to an air outlet pipe, the input end of the air pump is fixedly connected to an exhaust pipe, the other end of the exhaust pipe is fixedly connected to an intake pipe, the intake pipe is fixedly connected to the inside of the shearing box, an electric push rod is arranged inside the shearing box, the output end of the electric push rod is fixedly connected to a moving block, the middle part of the moving block is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a cutting knife, the inside of the shearing box is fixedly connected to a support block and a placement plate, the top of the support block is slidably connected to a storage box, and a snap-on assembly is arranged inside the storage box;
[0007] Through the above technical solution, the control panel makes it convenient for the staff to control the overall operation of the device. When the air pump is working, the air inside the shear box will be drawn through the suction pipe and the exhaust pipe, thereby generating suction, thereby facilitating the collection of graphite dust generated while shearing the graphite. The support block can conveniently support the storage box, and the storage box can facilitate centralized treatment of the graphite dust generated during shearing.
[0008] As a further description of the above technical solution: the clamping assembly includes a winding block, the winding block is rotatably connected to the inside of the storage box, a pull rope is fixedly connected to the middle of the winding block, one end of the pull rope is fixedly connected to a limiting block 1, one side of the limiting block 1 is fixedly connected to a spring, the other side of the limiting block 1 is fixedly connected to a clamping block, a clamping slot is opened inside the shear box, the clamping slot and the clamping block are clamped, and a connecting assembly is provided on one side of the winding block;
[0009] Through the above technical solution, when the winding block rotates, it will drive the pull rope to move and reel the pull rope at the same time. The limit block 1 can limit the card block to prevent the card block from shifting when moving.
[0010] As a further description of the above technical solution: the connecting assembly includes a knob, the knob is fixedly connected to one side of the winding block, and the knob is rotatably connected to one side of the storage box;
[0011] Through the above technical solution, the knob makes it convenient for the staff to drive the winding block to rotate.
[0012] As a further description of the above technical solution: the interior of the shear box is fixedly connected with a sleeve shell, the middle part of the sleeve shell is rotatably connected with a threaded rod, the outer periphery of the threaded rod is threadedly connected with a movable block, the top of the electric push rod is fixedly connected to the bottom of the movable block, and a driving assembly is provided on one side of the shear box;
[0013] Through the above technical solution, when the threaded rod rotates, it will drive the movable block to move, and when the movable block moves, it can also drive the electric push rod to move.
[0014] As a further description of the above technical solution: the driving assembly includes a motor 1, the motor 1 is fixedly connected to one side of the shear box, and one end of the threaded rod is fixedly connected to the output end of the motor 1;
[0015] Through the above technical solution, the motor can drive the threaded rod to rotate.
[0016] As a further description of the above technical solution: the outer periphery of the electric push rod is fixedly connected to the second limiting block, the interior of the shear box is fixedly connected to the limiting rod, and the second limiting block is slidably connected to the outer periphery of the limiting rod;
[0017] Through the above technical solution, the second limit block and the limit rod can limit the electric push rod, thereby preventing the electric push rod from deviating during movement.
[0018] As a further description of the above technical solution: a plurality of support columns are fixedly connected to the bottom of the shear box;
[0019] Through the above technical solution, the support column can conveniently support the shear box more firmly.
[0020] As a further description of the above technical solution: a handle is fixedly connected to one side of the door panel;
[0021] Through the above technical solution, the handle can easily drive the door panel to move.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the air pump is used to work. When the air pump is working, the gas inside the shear box is pumped through the exhaust pipe and the suction pipe, so that the graphite dust generated can be collected while the graphite is sheared.
[0024] 2. In the utility model, when the collected graphite dust is centrally processed, the reel block is driven to rotate by the turn button. When the reel block rotates, the pull rope is driven to move and the pull rope is reeled at the same time. When the pull rope moves, the card block is pulled to move by the limit block, so that the card block is separated from the card slot. When the card block is separated from the card slot, the storage box and the shear box can be separated, so that the staff can centrally process the collected graphite dust.
[0025] 3. In the utility model, the threaded rod is driven to rotate by motor 1. When the threaded rod rotates, the electric push rod is driven to move through the movable block. When the electric push rod moves, the movable block is driven to move at the same time. When the movable block moves, the motor 2 is driven to move at the same time, thereby facilitating the variable pitch adjustment, thereby improving the work efficiency and reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a three-dimensional schematic diagram of the graphite electrode shearing device proposed by the utility model;
[0027] Figure 2 This is a structural schematic diagram of a placement plate of a graphite electrode shearing device proposed in the utility model;
[0028] Figure 3 This is a structural schematic diagram of a winding block of a graphite electrode shearing device proposed in the utility model;
[0029] Figure 4 This is a structural schematic diagram of the clamping slot of the graphite electrode shearing device proposed by the utility model;
[0030] Figure 5 A schematic diagram of the structure of a storage box for the graphite electrode shearing device proposed in the utility model;
[0031] Figure 6 This is a schematic structural diagram of a cutting knife of a graphite electrode shearing device proposed in the utility model.
[0032] Legend:
[0033] 1. Support column; 2. Shear box; 3. Door panel; 4. Handle; 5. Control panel; 6. Motor 1; 7. Air pump; 8. Exhaust pipe; 9. Exhaust pipe; 10. Support block; 11. Storage box; 12. Placement plate; 13. Shell; 14. Knob; 15. Winding block; 16. Pull rope; 17. Spring; 18. Limit block 1; 19. Block; 20. Slot; 21. Suction pipe; 22. Threaded rod; 23. Movable block; 24. Limit block 2; 25. Limit rod; 26. Electric push rod; 27. Moving block; 28. Motor 2; 29. Cutting knife. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] Reference Figure 1 , Figure 2 and Figure 6The utility model provides an embodiment: a graphite electrode shearing device, including a shearing box 2, one side of the shearing box 2 is rotatably connected to a door panel 3, the other side of the shearing box 2 is fixedly connected to a control panel 5, the control panel 5 is convenient for the staff to control the device as a whole to work, the top of the shearing box 2 is fixedly connected to an air pump 7, the output end of the air pump 7 is fixedly connected to an air outlet pipe 8, the input end of the air pump 7 is fixedly connected to an exhaust pipe 9, the other end of the exhaust pipe 9 is fixedly connected to an intake pipe 21, the intake pipe 21 is fixedly connected to the inside of the shearing box 2, when the air pump 7 is working, the air inside the shearing box 2 will be drawn through the intake pipe 21 and the exhaust pipe 9, thereby generating suction, so as to facilitate the collection of graphite dust generated while shearing the graphite, the inside of the shearing box 2 is provided with an electric push rod 26, the electric push rod 2 The output end of 6 is fixedly connected with a moving block 27. When the electric push rod 26 moves, it will drive the moving block 27 to move downward. The middle part of the moving block 27 is fixedly connected with a motor 28. The moving block 27 is convenient for fixing the motor 28, so that the motor 28 can work better. The output end of the motor 28 is fixedly connected with a cutting knife 29. When the motor 28 works, it will drive the cutting knife 29 to rotate. The inside of the shearing box 2 is fixedly connected with a support block 10 and a placement plate 12. The placement plate 12 can conveniently place the graphite electrodes that need to be sheared. The top of the support block 10 is slidably connected with a storage box 11. The support block 10 can conveniently support the storage box 11. The storage box 11 can conveniently centrally process the graphite dust generated during shearing. A snap-on component is provided inside the storage box 11.
[0036] Reference Figure 3-Figure 5 The clamping assembly includes a winding block 15, which is rotatably connected to the inside of the storage box 11. A pull rope 16 is fixedly connected to the middle of the winding block 15. When the winding block 15 rotates, the pull rope 16 is driven to move and the pull rope 16 is wound at the same time. One end of the pull rope 16 is fixedly connected to a limiting block 18, and one side of the limiting block 18 is fixedly connected to a spring 17. When the limiting block 18 moves, the spring 17 is squeezed. A clamping block 19 is fixedly connected to the other side of the limiting block 18. The limiting block 18 can limit the clamping block 19, thereby preventing the clamping block 19 from deviating when moving. A clamping slot 20 is opened in the interior of the shearing box 2, and the clamping slot 20 is clamped with the clamping block 19. A connecting assembly is provided on one side of the winding block 15.
[0037] Reference Figure 4-Figure 6The connecting component includes a knob 14, which is fixedly connected to one side of the winding block 15, and the knob 14 is rotatably connected to one side of the storage box 11. The knob 14 is convenient for the staff to drive the winding block 15 to rotate. The inside of the shearing box 2 is fixedly connected to the sleeve 13, and the middle part of the sleeve 13 is rotatably connected to the threaded rod 22. The outer periphery of the threaded rod 22 is threadedly connected to the movable block 23. When the threaded rod 22 rotates, it will drive the movable block 23 to move. The top of the electric push rod 26 is fixedly connected to the bottom of the movable block 23. When the movable block 23 moves, it will drive the electric push rod 26 to move. A driving component is provided on one side of the shearing box 2.
[0038] Reference Figure 6 The driving assembly includes a motor 6, which is fixedly connected to one side of the shear box 2, and one end of the threaded rod 22 is fixedly connected to the output end of the motor 6. The motor 6 can easily drive the threaded rod 22 to rotate. The outer periphery of the electric push rod 26 is fixedly connected to the limiting block 24, and the inner part of the shear box 2 is fixedly connected to the limiting rod 25. The limiting block 24 is slidably connected to the outer periphery of the limiting rod 25. The limiting block 24 and the limiting rod 25 can limit the electric push rod 26, thereby preventing the electric push rod 26 from deviating during movement.
[0039] Reference Figure 1 A plurality of support columns 1 are fixedly connected to the bottom of the shear box 2, and the support columns 1 can facilitate more firm support of the shear box 2, and a handle 4 is fixedly connected to one side of the door panel 3.
[0040] Working principle: When collecting the graphite dust generated during shearing, the air pump 7 will work. When the air pump 7 works, it will draw the gas inside the shear box 2 through the exhaust pipe 9 and the suction pipe 21, so that the graphite dust generated can be collected while the graphite is sheared.
[0041] When the collected graphite dust is to be processed centrally, the reeling block 15 is driven to rotate by the turning knob 14. When the reeling block 15 rotates, the pull rope 16 is driven to move and the pull rope 16 is reeled up at the same time. When the pull rope 16 moves, the card block 19 is pulled to move through the limit block 18, so that the card block 19 is disengaged from the card slot 20. When the card block 19 is disengaged from the card slot 20, the storage box 11 and the shear box 2 can be separated, so as to facilitate the staff to centrally process the collected graphite dust.
[0042] When variable pitch adjustment is required, the threaded rod 22 is driven to rotate by the motor 1 6. When the threaded rod 22 rotates, the electric push rod 26 is driven to move through the movable block 23. When the electric push rod 26 moves, it drives the movable block 27 to move at the same time. When the movable block 27 moves, it drives the motor 2 28 to move at the same time, thereby facilitating variable pitch adjustment, thereby improving work efficiency and reducing the labor intensity of staff.
[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A graphite electrode shearing device, comprising a shearing box (2), characterized in that: One side of the shear box (2) is rotatably connected to a door panel (3), the other side of the shear box (2) is fixedly connected to a control panel (5), the top of the shear box (2) is fixedly connected to an air pump (7), the output end of the air pump (7) is fixedly connected to an air outlet pipe (8), the input end of the air pump (7) is fixedly connected to an exhaust pipe (9), the other end of the exhaust pipe (9) is fixedly connected to an intake pipe (21), the intake pipe (21) is fixedly connected to the inside of the shear box (2), an electric push rod (26) is arranged inside the shear box (2), the output end of the electric push rod (26) is fixedly connected to a moving block (27), the middle part of the moving block (27) is fixedly connected to a second motor (28), the output end of the second motor (28) is fixedly connected to a cutting knife (29), the inside of the shear box (2) is fixedly connected to a support block (10) and a placement plate (12), the top of the support block (10) is slidably connected to a storage box (11), and a snap-on assembly is arranged inside the storage box (11).
2. The graphite electrode shearing device according to claim 1, characterized in that: The clamping assembly comprises a winding block (15), the winding block (15) is rotatably connected to the inside of the storage box (11), a drawstring (16) is fixedly connected to the middle of the winding block (15), one end of the drawstring (16) is fixedly connected to a limit block (18), one side of the limit block (18) is fixedly connected to a spring (17), the other side of the limit block (18) is fixedly connected to a clamping block (19), a clamping slot (20) is provided inside the shear box (2), the clamping slot (20) and the clamping block (19) are clamped together, and a connecting assembly is provided on one side of the winding block (15).
3. The graphite electrode shearing device according to claim 2, characterized in that: The connection assembly comprises a rotating knob (14), wherein the rotating knob (14) is fixedly connected to one side of the winding block (15), and the rotating knob (14) is rotatably connected to one side of the storage box (11).
4. The graphite electrode shearing device according to claim 1, characterized in that: The shear box (2) is fixedly connected to a casing (13) inside, a threaded rod (22) is rotatably connected to the middle of the casing (13), a movable block (23) is threadedly connected to the outer periphery of the threaded rod (22), the top of the electric push rod (26) is fixedly connected to the bottom of the movable block (23), and a drive assembly is provided on one side of the shear box (2).
5. The graphite electrode shearing device according to claim 4, characterized in that: The driving assembly comprises a motor 1 (6), wherein the motor 1 (6) is fixedly connected to one side of the shear box (2), and one end of the threaded rod (22) is fixedly connected to the output end of the motor 1 (6).
6. The graphite electrode shearing device according to claim 1, characterized in that: The outer periphery of the electric push rod (26) is fixedly connected to the second limiting block (24), the interior of the shear box (2) is fixedly connected to the limiting rod (25), and the second limiting block (24) is slidably connected to the outer periphery of the limiting rod (25).
7. The graphite electrode shearing device according to claim 1, characterized in that: A plurality of support columns (1) are fixedly connected to the bottom of the shear box (2).
8. The graphite electrode shearing device according to claim 1, characterized in that: A handle (4) is fixedly connected to one side of the door panel (3).