Antifouling and uniform-coloring pigment mixing device

By adopting a premix device and a temperature control system in the colorant mixing device, the problem of excessive temperature during the stirring process is solved, uniform mixing of colorant and effective control of temperature is achieved, and product quality is improved.

CN222521757UActive Publication Date: 2025-02-25GUANGDONG HENGFULONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421312113.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-25
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the stirring process, the existing colorant mixing device causes the temperature in the stirring barrel to be too high due to the continuous stirring of the stirring leaf, which affects the coloring power of the colorant and reduces the product quality.

Method used

A colorant mixing device with anti-fouling and even coloring is designed, and a pre-mixing device is used for preliminary mixing. A filling cavity and heating tube are set up in the mixing barrel. The temperature is monitored in real time through the temperature sensor and the display screen, and the filling liquid is replaced in a timely manner. Control the temperature.

Benefits of technology

The colorant is fully mixed and uniformly colored, and the temperature in the stirring barrel is effectively controlled, avoiding the influence of excessive temperature on the colorant coloring force, thereby improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pigment mixing, in particular to an anti-fouling and uniform-coloring pigment mixing device. The device comprises a stirring barrel and a pre-mixing device installed above the stirring barrel, stirring blades are arranged in the stirring barrel, the pre-mixing device comprises a proportioning hopper and a mixer box body, a filling cavity is formed in the inner side wall of the stirring barrel and filled with replaceable filling liquid, a temperature sensor is installed in the stirring barrel, and the temperature sensor is connected with the mixer box body. A display screen electrically connected with the temperature sensor is mounted on the outer wall of the stirring barrel. The material mixing machine box body is used for preliminarily mixing the pigment, so that the pigment is preliminarily dispersed; the stirring blades in the stirring barrel fully stir the pigment, so that the pigment is fully mixed and uniformly colored; stirring blades in the stirring barrel continuously stir and rub with the pigment to generate heat; when an operator sees that the display screen displays that the temperature in the stirring barrel is too high, hot filling liquid in the filling cavity is replaced with cold filling liquid, so that the temperature in the stirring barrel is reduced, the tinting strength of pigments is prevented from being influenced by the too high temperature in the stirring barrel, and the product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of colorant mixing, in particular to a colorant mixing device which is anti-fouling and evenly colored. Background Art

[0002] Plastic colorant mixing is to add colorant to plastic raw materials and mix them to color the plastic raw materials. A mixing device is required in the mixing process. The mixing device includes a stirring barrel. The plastic raw materials and colorants are added to the stirring barrel for stirring and coloring. In the existing mixing device, the stirring blades in the stirring barrel will continue to stir after the motor is started. During the continuous stirring process, the stirring blades and the colorant rub against each other to generate heat, and the temperature in the stirring barrel will continue to rise. After the colorant is heated, its physical properties and particle size will change, and the coloring power will decrease. Utility Model Content

[0003] The purpose of the utility model is to provide a colorant mixing device with anti-fouling and uniform coloring, which can not only fully mix the colorants and color them evenly, but also control the temperature in the stirring barrel to avoid the excessive temperature in the stirring barrel due to continuous stirring by the stirring blades affecting the coloring power of the colorants, thereby improving product quality.

[0004] To achieve the above-mentioned purpose, the utility model provides a stain-resistant and uniformly colored colorant mixing device, comprising a stirring barrel, a stirring blade is arranged in the stirring barrel, and a pre-mixing device comprises a proportioning hopper which can be placed in different colorants for proportioning and a mixer box for preliminarily mixing the colorants, the proportioning hopper discharges material to the mixer box, and the mixer box discharges material to the stirring barrel, a filling cavity is arranged on the inner wall of the stirring barrel, the filling cavity is filled with a replaceable filling liquid, a heating tube with an adjustable temperature for heating the filling liquid is installed in the side wall of the stirring barrel, an insulation layer is installed on the outer wall of the stirring barrel, a temperature sensor is also installed in the stirring barrel, and a display screen electrically connected to the temperature sensor is installed on the outer wall of the stirring barrel.

[0005] Furthermore, the proportioning hopper discharges materials to the mixer housing through the proportioning outlet at the bottom thereof, and the mixer housing discharges materials to the mixing barrel through the discharge port at the bottom thereof.

[0006] Furthermore, a feed hopper is installed above the mixing barrel, and a storage box is provided below the feed hopper. The discharge port of the feed hopper discharges materials to the storage box, and the discharge port of the storage box discharges materials to the mixing barrel.

[0007] Furthermore, the mixing barrel is provided with a first feed pipe and a second feed pipe, the discharge port of the mixer housing is connected to the first feed pipe, and the discharge port of the storage box is connected to the second feed pipe.

[0008] Furthermore, a heating layer is installed between the heat insulation layer and the filling cavity, and the heating pipe is specifically installed inside the heating layer.

[0009] Furthermore, the filling chamber is provided with a liquid inlet at the top of the side of the mixing barrel, and a liquid outlet is provided at the bottom of the side of the mixing barrel opposite to the liquid inlet.

[0010] Furthermore, the stirring blade comprises an upper plate portion with an upwardly folded edge and a lower plate portion with a downwardly folded edge, and the upper plate portion and the lower plate portion face opposite directions.

[0011] Furthermore, both the mixer housing and the mixing barrel are closed devices.

[0012] Furthermore, there are a plurality of proportioning hoppers arranged in parallel.

[0013] The colorant mixing device of the utility model has a mixing machine box in the pre-mixing device that preliminarily mixes the colorant to make the colorant preliminarily dispersed; the stirring blades in the stirring barrel fully stir the colorant to make the colorant fully mixed and evenly colored; the stirring blades in the stirring barrel continuously stir and generate heat by friction with the colorant. When the operator sees that the temperature in the stirring barrel is too high on the display screen, the hot filling liquid in the filling cavity is replaced with cold filling liquid in time to reduce the temperature in the stirring barrel, so as to avoid the excessive temperature in the stirring barrel affecting the coloring power of the colorant and improve the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of a colorant mixing device.

[0015] Figure 2 It is a structural diagram of a mixing barrel.

[0016] Explanation of the accompanying drawings: 1. Mixing barrel, 11. Insulation layer, 12. Heating layer, 13. Heating tube, 14. Filling chamber, 15. Mixing blade, 151. Upper plate, 152. Lower plate, 16. Temperature sensor, 17. Display screen, 2. First feed pipe, 3. Second feed pipe, 5. Motor, 6. Discharge pipe, 7. Liquid inlet, 8. Liquid outlet, 9. Premixing device, 91. Proportioning hopper, 92. Proportioning outlet, 93. Mixing machine housing, 10. Feed hopper, 101. Storage box. DETAILED DESCRIPTION

[0017] The present invention is further described in detail below in conjunction with specific implementation methods.

[0018] Color mixing device such as Figure 1 As shown, it includes a mixing barrel 1 and a pre-mixing device 9 installed above the mixing barrel 1. The pre-mixing device 9 includes a proportioning hopper 91 for placing different colorants for proportioning and a mixer housing 93 for preliminarily mixing the colorants. The proportioning hopper 91 supplies the colorants to the mixer housing 93, and the mixer housing 93 preliminarily mixes the colorants to make the colorants preliminarily dispersed, and then discharges the colorants to the mixing barrel 1. The mixing barrel 1 is as shown in FIG. Figure 2As shown, a stirring blade 15 is provided therein, and the stirring blade 15 fully stirs the colorant so that the colorant is fully mixed and evenly colored. The mixed colorant is discharged through the discharge port 6 at the bottom of the stirring barrel 1.

[0019] The premixing device 9 has two proportioning hoppers 91, each for simultaneously placing two different materials. The proportioning hopper 91 discharges materials to the mixer housing 93 through the proportioning outlet 92 at the bottom thereof, and the mixer housing 93 discharges materials to the mixing barrel 1 through the discharge port at the bottom thereof. A feed hopper 10 is installed above the mixing barrel 1, and a storage box 101 is provided below the feed hopper 10. The discharge port of the feed hopper 10 discharges materials to the storage box 101, and the discharge port of the storage box 101 discharges materials to the mixing barrel 1.

[0020] The color material mixing operation process is as follows: the mixing barrel 1 is provided with a first feeding pipe 2 and a second feeding pipe 3, the discharge port of the mixer housing 93 is connected to the first feeding pipe 2, and the discharge port of the storage box 101 is connected to the second feeding pipe 3. First, the plastic raw material is divided into two parts, one of which is plastic raw material and color material entering the mixer housing 93 through the proportioning hopper 91, and the mixer housing 93 performs preliminary mixing on the color material to make the color material preliminarily dispersed, and the color material after preliminary mixing enters the mixing barrel 1 through the first feeding pipe 2, and the other plastic raw material is stored in the storage box 101 through the feeding hopper 10, and then enters the mixing barrel 1 from the second feeding pipe 3 through the storage box 101. The color material after preliminary mixing and the remaining plastic raw material are stirred in the mixing barrel 1 by the stirring blade 15 driven by the motor 5. The stirring blade 15 includes an upper plate portion 151 with an upward folded edge and a lower plate portion 152 with a downward folded edge. The upper plate portion 151 and the lower plate portion 152 face opposite directions. When the stirring blade 15 rotates, the upper plate portion 151 and the lower plate portion 152 respectively generate stirring forces in the same direction to both sides, which can drive the colorant in the stirring barrel 1 to rotate and promote the colorant to be fully mixed. Both the mixer housing 93 and the stirring barrel 1 are closed devices to prevent the colorant from being disturbed by external substances during the initial mixing and full mixing process, and have a good anti-fouling effect.

[0021] like Figure 2As shown, a filling cavity 14 is provided on the inner wall of the mixing barrel 1, and the filling cavity 14 is filled with a replaceable filling liquid. The filling cavity 14 is provided with a liquid inlet 7 at the top of the side of the mixing barrel 1, and a liquid outlet 8 is provided at the bottom of the side opposite to the liquid inlet 7 of the mixing barrel 1. A heat insulating layer 11 is installed on the outer wall of the mixing barrel 1, and a heating layer 12 is installed on the inner side of the heat insulating layer 11. A heating tube 13 is installed inside the heating layer 12, and the heating tube 13 heats the filling liquid to adjust the temperature of the filling liquid. A temperature sensor 16 is installed in the mixing barrel 1, and a display screen 17 electrically connected to the temperature sensor is installed on the outer wall of the mixing barrel 1. The stirring blade 15 stirs continuously, generates heat by friction with the colorant, and the temperature sensor 16 senses the temperature, and the temperature signal is sent to the display screen 17 for display. When the operator sees that the display screen 17 shows that the temperature in the mixing barrel 1 is too high, the operator promptly replaces the filling liquid in the filling chamber 14. Specifically, the liquid outlet 8 is first opened to discharge the hot filling liquid, and then the liquid outlet 8 is closed. Then, the cold filling liquid input pipe is connected to the liquid inlet 7, and the water pump is started to inject the cold filling liquid into the filling chamber 14 through the liquid inlet 7 to reduce the temperature in the mixing barrel 1, avoid the excessive temperature in the mixing barrel 1 affecting the coloring power of the colorant, and improve the product quality.

[0022] The first feed pipe 2, the second feed pipe 3 and the discharge port 6 of the mixing barrel 1 are all provided with valves.

[0023] The above is only an implementation method of the invention, and does not limit the scope of patent protection. Those skilled in the art can make non-substantial changes or substitutions based on the invention, which still fall within the scope of patent protection.

Claims

1. A stain-resistant, uniformly colored colorant mixing device, comprising a stirring barrel (1), wherein a stirring blade (15) is provided in the stirring barrel (1), characterized in that: The premixing device (9) comprises a mixing hopper (91) for placing different colorants for mixing and a mixer housing (93) for preliminarily mixing the colorants. The mixing hopper (91) discharges the colorants to the mixer housing (93). The mixer housing (93) discharges the colorants to a mixing barrel (1). The inner wall of the mixing barrel (1) is provided with a filling cavity (14). The filling cavity (14) is filled with a replaceable filling liquid. A heating pipe (13) with an adjustable temperature for heating the filling liquid is installed in the side wall of the mixing barrel (1). A heat insulating layer (11) is installed on the outer wall of the mixing barrel (1). A temperature sensor (16) is also installed in the mixing barrel (1). A display screen (17) electrically connected to the temperature sensor (16) is installed on the outer wall of the mixing barrel (1).

2. The colorant mixing device according to claim 1, characterized in that: The proportioning hopper (91) discharges materials to the mixer housing (93) through the proportioning outlet (92) at the bottom thereof, and the mixer housing (93) discharges materials to the mixing barrel (1) through the discharge port at the bottom thereof.

3. The colorant mixing device according to claim 2, characterized in that: A feed hopper (10) is installed above the mixing barrel (1), and a storage box (101) is provided below the feed hopper (10). The discharge port of the feed hopper (10) discharges materials to the storage box (101), and the discharge port of the storage box (101) discharges materials to the mixing barrel (1).

4. The colorant mixing device according to claim 3, characterized in that: The mixing barrel (1) is provided with a first feed pipe (2) and a second feed pipe (3); the discharge port of the mixer housing (93) is connected to the first feed pipe (2), and the discharge port of the storage box (101) is connected to the second feed pipe (3).

5. The colorant mixing device according to claim 1, characterized in that: A heating layer (12) is installed between the heat insulation layer (11) and the filling cavity (14), and the heating pipe (13) is specifically installed inside the heating layer (12).

6. The colorant mixing device according to claim 1, characterized in that: The filling chamber (14) is provided with a liquid inlet (7) at the top of the side of the mixing barrel (1), and a liquid outlet (8) is provided at the bottom of the side of the mixing barrel (1) opposite to the liquid inlet (7).

7. The colorant mixing device according to claim 1, characterized in that: The stirring blade (15) comprises an upper plate portion (151) with an upwardly folded edge and a lower plate portion (152) with a downwardly folded edge, wherein the upper plate portion (151) and the lower plate portion (152) face opposite directions.

8. The colorant mixing device according to claim 1, characterized in that: Both the mixer housing (93) and the stirring barrel (1) are closed devices.

9. The colorant mixing device according to any one of claims 1 to 8, characterized in that: There are multiple proportioning hoppers (91) arranged in parallel.