Precision control rubber sheath mixing device
By introducing exhaust gas treatment components and long-distance unloading design into the rubber sheath mixing device, the problem of safety hazards of waste gas cannot be purified and unloaded by the device is solved, and the effect of exhaust gas purification and safety improvement is achieved.
Patent Information
- Application Number
- CN202421774974.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing rubber sheath mixing device cannot effectively purify the generated waste gas, and there are major safety hazards in the unloading process.
A precision-controlled rubber sheath mixing device is designed, including a mixing assembly, exhaust gas treatment assembly, base, feeding assembly and placement groove. The exhaust gas is extracted and filtered through the exhaust gas treatment assembly, while the feeding assembly reduces safety risks through long-distance unloading design.
Effectively remove harmful gases generated by rubber sheath mixing, improve environmental purification effect, and significantly reduce safety hazards in operation through long-distance unloading design and improve workplace safety.
Smart Images
Figure CN222521763U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rubber sheath mixing devices, in particular to a precision-controlled rubber sheath mixing device. Background Art
[0002] Rubber sheath is a common electrical insulation material, usually used for the protection of cables and wires. Their main function is to protect the conductor of the cable from physical damage and environmental factors. The rubber sheath mixing device is a device used for the production of rubber sheath.
[0003] However, the existing rubber sheath mixing device usually includes a mixing chamber, a rubber raw material storage device, a feeding port, a stirring device, a plasticizing device and a temperature control system. It can mix various rubber raw materials in a certain proportion, and stir and plasticize them evenly to prepare rubber products with rubber sheaths that meet the requirements. Harmful gases will be generated during the mixing of the rubber sheaths, and the exhaust gas cannot be effectively purified, which will pollute the surrounding environment. At the same time, when unloading, the materials will be directly unloaded from the bottom of the mixing device, and the receiving vessel must be aligned with the feeding port. If the mixing device fails or the receiving vessel is displaced, there will be great safety hazards. Utility Model Content
[0004] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a precision-controlled rubber sheath mixing device, which aims to solve the technical problems that the prior art cannot effectively purify the waste gas generated and directly loading at the bottom during unloading has great safety hazards.
[0005] The technical scheme of the utility model is: a precision controlled rubber sheath mixing device, comprising a mixing component, an exhaust gas treatment component, a base, a material receiving component, and a placement groove; a platform at the right end of the mixing component is installed with an exhaust gas treatment component for discharging the gas generated by the mixing of the rubber sheath after treatment; the lower end of the mixing component is fixedly connected with the base; the upper end of the base is provided with a material receiving component for discharging the mixed raw materials over a long distance; and a placement groove is provided at the right end of the base for facilitating the positioning and placement of a material receiving vessel.
[0006] Preferably, in the first step, the staff puts the rubber sheath raw materials into the mixing component, the mixing component mixes various rubber raw materials according to a certain proportion, and uniformly stirs and plasticizes them to prepare rubber products with rubber sheaths that meet the requirements; in the second step, during the mixing, the exhaust gas treatment component extracts the gas generated by the mixing of the rubber sheath, and removes the harmful substances in the gas generated by the mixing of the rubber sheath through a filtering and adsorption process, and then discharges it to the outside; in the third step, after the mixing is completed, the receiving vessel is placed in the placement groove of the base for positioning, the unloading channel of the mixing component is opened, and after the transfer of the receiving component, the rubber sheath raw materials are led out to the side farther away from the mixing component for unloading. This design reduces the risk of accidents and improves the safety of the workplace.
[0007] Preferably, the mixing assembly includes an equipment support, a mixing box, a rotating mechanism and a stirring mechanism; the mixing box is installed inside the equipment support; the staff puts the rubber sheath raw material into the mixing box of the mixing assembly, and the stirring mechanism mixes various rubber raw materials together in a certain proportion.
[0008] Preferably, a rotating mechanism for controlling the mixing box to swing back and forth is installed at the left end of the mixing box; a stirring mechanism is installed inside the mixing box; at the same time, the rotating mechanism drives the mixing box to swing back and forth, uniformly stirring and plasticizing the raw materials to prepare rubber products with rubber sheaths that meet the requirements.
[0009] Preferably, the exhaust gas treatment component includes an exhaust pipe, an exhaust box, a filter box, a filter screen and an activated carbon adsorption plate; the exhaust pipe adopts a soft rubber tube; an exhaust box is installed at the right end of the exhaust pipe; during mixing, the exhaust pipe of the exhaust gas treatment component, under the action of the exhaust box, extracts the gas generated by mixing the rubber sheath.
[0010] Preferably, a filter box is installed at the right end of the vacuum box; a filter screen and an activated carbon adsorption plate are respectively arranged on the inside of the filter box; harmful substances in the gas generated by the mixing of the rubber sheath are removed through the filtering process of the filter screen inside the filter box and the adsorption process of the activated carbon adsorption plate, and then discharged to the outside.
[0011] Preferably, the unloading port of the mixing component is aligned with the feeding port of the receiving component; the receiving component includes a conveying channel, an electric dragon plate and a feeding port; after the mixing is completed, the receiving vessel is placed in the placement groove of the base for positioning, the unloading channel of the mixing component is opened, and after the transfer of the conveying channel, the electric dragon plate guides the rubber sheath raw material to the feeding port on the side farther away from the mixing component for unloading.
[0012] Preferably, an electric dragon plate is installed on the inner side of the conveying channel; a material receiving assembly is provided at one end of the conveying channel close to the placement slot; such a design reduces the risk of accidents and improves the safety of the workplace.
[0013] Beneficial effects of the utility model:
[0014] The utility model fully stirs and shakes the internal raw materials through the mixing component, and various rubber raw materials can be mixed together according to a certain proportion, and are uniformly stirred and plasticized to prepare rubber products with rubber sheaths that meet the requirements. The gas generated by the mixing of the rubber sheath is extracted by adding an exhaust gas treatment component, and the harmful substances in the gas generated by the mixing of the rubber sheath are removed through a filtering and adsorption process, and then discharged to the outside. After the material under the mixing component is transferred by the material receiving component, the rubber sheath raw material is guided to a side far away from the mixing component for unloading. This design reduces the risk of accidents and improves the safety of the workplace. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 What is shown is a three-dimensional structural schematic diagram of the mixing device of the utility model;
[0016] Figure 2 Another three-dimensional structural schematic diagram of the mixing device of the utility model is shown;
[0017] Figure 3 The schematic diagram of the cross-sectional structure of the mixing device of the utility model is shown;
[0018] Figure 4 What is shown is a schematic diagram of the three-dimensional structure of the waste gas treatment component of the mixing device of the present invention.
[0019] Explanation of the reference numerals: 1. Mixing assembly; 101. Equipment bracket; 102. Mixing box; 103. Rotating mechanism; 104. Stirring mechanism; 2. Waste gas treatment assembly; 201. Exhaust pipe; 202. Exhaust box; 203. Filter box; 204. Filter screen; 205. Activated carbon adsorption plate; 3. Base; 4. Material receiving assembly; 401. Conveying channel; 402. Electric dragon sheet; 403. Material delivery port; 5. Placement trough. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] See also Figure 1-2 The utility model provides an embodiment: a precision controlled rubber sheath mixing device, comprising a mixing component 1, an exhaust gas treatment component 2, a base 3, a material receiving component 4, and a placement groove 5; the right end platform of the mixing component 1 is equipped with an exhaust gas treatment component 2 for discharging the gas generated by the mixing of the rubber sheath after treatment; the lower end of the mixing component 1 is fixedly connected to the base 3; the upper end of the base 3 is provided with a material receiving component 4 for discharging the mixed raw materials over a long distance; the right end of the base 3 is provided with a placement groove 5 for facilitating the positioning and placement of a material receiving vessel.
[0022] See also Figure 3 In this embodiment, the mixing assembly 1 includes an equipment support 101, a mixing box 102, a rotating mechanism 103 and a stirring mechanism 104; the mixing box 102 is installed inside the equipment support 101; the staff puts the rubber sheath raw material into the mixing box 102 of the mixing assembly 1, and the stirring mechanism 104 mixes various rubber raw materials according to a certain proportion. The left end of the mixing box 102 is equipped with a rotating mechanism 103 for controlling the mixing box 102 to swing back and forth; the stirring mechanism 104 is installed inside the mixing box 102; at the same time, the rotating mechanism 103 drives the mixing box 102 to swing back and forth, and evenly stirs and plasticizes the raw materials to prepare rubber sheaths that meet the requirements. The rubber product of the sleeve, the unloading port of the mixing component 1 is aligned with the feeding port of the receiving component 4; the receiving component 4 includes a conveying channel 401, an electric dragon piece 402 and a feeding port 403; after the mixing is completed, the receiving vessel is placed in the placement groove 5 of the base 3 for positioning, the unloading channel of the mixing component 1 is opened, and after the transfer of the conveying channel 401, the electric dragon piece 402 guides the rubber sheath raw material to the feeding port 403 on the side far away from the mixing component 1 for unloading, and the electric dragon piece 402 is installed on the inner side of the conveying channel 401; the conveying channel 401 is provided with a receiving component 4 at one end close to the placement groove 5; this design reduces the risk of accidents and improves the safety of the workplace.
[0023] See also Figure 4 In this embodiment, the exhaust gas treatment component 2 includes an exhaust pipe 201, an exhaust box 202, a filter box 203, a filter screen 204 and an activated carbon adsorption plate 205; the exhaust pipe 201 adopts a soft rubber tube; the exhaust box 202 is installed at the right end of the exhaust pipe 201; during mixing, the exhaust pipe 201 of the exhaust gas treatment component 2 extracts the gas generated by the mixing of the rubber sheath under the action of the exhaust box 202, and the filter box 203 is installed at the right end of the exhaust box 202; the filter screen 204 and the activated carbon adsorption plate 205 are respectively arranged on the inner side of the filter box 203; the harmful substances in the gas generated by the mixing of the rubber sheath are removed through the filtering process of the filter screen 204 inside the filter box 203 and the adsorption process of the activated carbon adsorption plate 205, and then discharged to the outside.
[0024] During the work, in the first step, the staff puts the rubber sheath raw materials into the mixing box 102 of the mixing component 1, and the stirring mechanism 104 mixes various rubber raw materials together in a certain proportion. At the same time, the rotating mechanism 103 drives the mixing box 102 to move and swing back and forth to evenly stir and plasticize the raw materials to prepare rubber products with rubber sheaths that meet the requirements.
[0025] In the second step, during mixing, the exhaust pipe 201 of the waste gas treatment component 2 extracts the gas generated by the mixing of the rubber sheath under the action of the exhaust box 202, and the harmful gas is filtered by the filter mesh 204 inside the filter box 203 and adsorbed by the activated carbon adsorption plate 205 to remove the harmful substances in the gas generated by the mixing of the rubber sheath, and then discharged to the outside.
[0026] The third step is to place the receiving vessel into the placement groove 5 of the base 3 for positioning after the mixing is completed, open the unloading channel of the mixing component 1, and after the transfer of the conveying channel 401, the electric dragon piece 402 guides the rubber sheath raw material to the feeding port 403 on the side far away from the mixing component 1 for unloading. This design reduces the risk of accidents and improves the safety of the workplace.
[0027] Through the above steps, the internal raw materials are fully stirred and shaken by the mixing component 1, and various rubber raw materials can be mixed together in a certain proportion, and are evenly stirred and plasticized to prepare rubber products with rubber sheaths that meet the requirements. The gas generated by the mixing of the rubber sheath is extracted by adding the exhaust gas treatment component 2, and the harmful substances in the gas generated by the mixing of the rubber sheath are removed through the filtering and adsorption process, and then discharged to the outside. After the material under the mixing component 1 is transferred by the material receiving component 4, the rubber sheath raw material is guided to the side farther away from the mixing component 1 for unloading. This design reduces the risk of accidents and improves the safety of the workplace.
[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A precision controlled rubber sheath mixing device, comprising a mixing assembly (1); characterized in that: The invention also comprises an exhaust gas treatment component (2), a base (3), a material receiving component (4), and a placement groove (5); the right end platform of the mixing component (1) is provided with an exhaust gas treatment component (2) for treating and discharging the gas generated by mixing the rubber sheath; the exhaust gas treatment component (2) comprises an exhaust pipe (201), an exhaust box (202), a filter box (203), a filter screen (204), and an activated carbon adsorption plate (205); the exhaust pipe (201) is made of a soft rubber pipe; the right end of the exhaust pipe (201) is provided with an exhaust box (202); the right end of the exhaust box (202) is provided with a filter box (203); the inner side of the filter box (203) is provided with a filter screen (204) and an activated carbon adsorption plate (205); the lower end of the mixing component (1) is fixedly connected with the base (3); the upper end of the base (3) is provided with a material receiving component (4) for discharging the mixed raw materials over a long distance; the right end of the base (3) is provided with a placement groove (5) for facilitating the positioning and placement of a material receiving vessel.
2. The precision controlled rubber sheath mixing device according to claim 1 is characterized in that: The mixing assembly (1) comprises an equipment support (101), a mixing box (102), a rotating mechanism (103) and a stirring mechanism (104); the mixing box (102) is installed inside the equipment support (101).
3. The precision controlled rubber sheath mixing device according to claim 2 is characterized in that: A rotating mechanism (103) for controlling the mixing box (102) to swing back and forth is installed at the left end of the mixing box (102); a stirring mechanism (104) is installed inside the mixing box (102).
4. The precision controlled rubber sheath mixing device according to claim 1 is characterized in that: The material discharge port of the mixing component (1) is aligned with the material feed port of the material receiving component (4); the material receiving component (4) comprises a conveying channel (401), an electric dragon blade (402) and a material delivery port (403).
5. The precision controlled rubber sheath mixing device according to claim 4 is characterized in that: An electric dragon blade (402) is installed inside the conveying channel (401); and a material receiving assembly (4) is provided at one end of the conveying channel (401) close to the placement groove (5).