Sludge bin discharging device

By introducing cutting devices and alarm devices into the sludge silo unloading device, the problems of large sludge treatment and blockage detection are solved, and uniform unloading of sludge and timely monitoring of equipment operation are achieved.

CN222523310UActive Publication Date: 2025-02-25HANGZHOU YIZHOU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420457489.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-10
Publication Date
2025-02-25
Estimated Expiration
2034-03-10

AI Technical Summary

Technical Problem

When the existing sludge silo discharge device deals with large sludge, the airflow injector is easily blocked by the sludge, resulting in the weakening of the airflow injection effect and the inability to detect the blockage of the discharge outlet in time.

Method used

A sludge silo discharge device is designed, including a cutting device and an alarm device. The cutting device cuts large pieces of sludge through a motor-driven cutter to ensure uniform unloading of the sludge; the alarm device uses speed sensors to detect the operation of the material discharge device and sends out alarm information in a timely manner.

Benefits of technology

Effectively treat large pieces of sludge to ensure uniform unloading of sludge, and timely detect blockage of the discharge outlet to avoid equipment failures and sludge accumulation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222523310U_ABST
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Abstract

The utility model discloses a sludge stock bin discharging device which comprises a tank body, a feeding port is formed in the top of the tank body, a supporting frame is fixedly connected to the surface of the tank body, supporting legs integrally formed with the supporting frame are arranged at the four corners of the supporting frame, a discharging port is formed in the bottom of the tank body, a discharging device is arranged in the discharging port, and an alarm device is arranged on one side of the discharging device. The sludge treatment tank has the beneficial effects that the sludge treatment tank is provided with the cutting device, so that massive sludge in the tank body can be effectively treated, the sludge is prevented from blocking the discharge port, and the sludge treatment tank is also provided with the alarm device, so that when the discharge port is blocked, the blockage can be found in time and treated.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge silo unloading device. Background Art

[0002] A sludge silo is a device used to store and process sludge. It is usually a closed container used to store sludge generated from the water treatment process. The use of a sludge silo can effectively reduce the impact of sludge on the natural environment. However, the capacity of the sludge silo is limited, and transportation equipment is required to regularly transport the sludge stored inside. Therefore, the stable operation of the unloading device is essential.

[0003] For this purpose, the utility model patent with announcement number CN202728986U discloses a sludge silo unloading device, which is located at the lower part of the sludge silo and includes a plurality of spiral feeders; the central axes of the plurality of spiral feeders are arranged in multiple directions in a horizontal plane and are opposite to each other in pairs. The utility model has the advantages of simple structure and high efficiency, and can be widely used for feeding viscous materials such as sludge. The utility model aims to solve the problem of uniform unloading of sludge containing blocky substances in the sludge silo with high viscosity. By using two opposite reverse spirals, the material is pushed to the discharge port at the same time. The diameter of the feed port is larger than the diameter of the discharge port, and the feed speed is lower than the discharge speed, so as to achieve the effect of breaking the arch. When the feed port is blocked, a strong and fast airflow is used to break the obstruction of the block to ensure continuous feeding and uniform unloading.

[0004] However, this patent uses an air jet to break up large pieces of sludge, and the air outlet of the air jet may be blocked by other sludge, thereby weakening the power of the air jet. In addition, the sludge is relatively confined, and the gas ejected by the air jet is difficult to handle. In addition, this patent cannot promptly detect when the discharge port is blocked. Utility Model Content

[0005] The purpose of the utility model is to provide a sludge silo unloading device to address the deficiencies of the above-mentioned prior art, which can effectively handle large pieces of sludge and can timely obtain equipment operation fault information for convenient and timely processing.

[0006] The technical solution adopted by the utility model is a sludge silo unloading device, comprising a tank body, a feeding port is provided on the top of the tank body, a support frame is fixedly connected to the surface of the tank body, support legs integrally formed with the support frame are provided at the four corners of the support frame, a discharge port is provided at the bottom of the tank body, a discharge device is provided in the discharge port, an alarm device is provided on one side of the discharge device, and a cutting device is also provided in the tank body.

[0007] Preferably, the discharging device includes a first base, one end of the first base is fixedly connected to the outer wall of the discharging port, one end of the first reinforcement rod is fixedly connected to the bottom of the first base, the other end of the first reinforcement rod is fixedly connected to the outer wall of the discharging port, a first motor is fixedly installed on the top of the first base, a transmission rod is fixedly connected to the rotor part of the first motor, the transmission rod passes through the discharging port and is rotatably installed, a first thread is fixedly installed on the left surface of the central axis of the transmission rod, and a first thread is fixedly installed on the right surface of the central axis of the transmission rod, and the first thread and the second thread are both arranged in the discharging port.

[0008] Preferably, the alarm device includes a speed sensor and a second base, one end of the second base is fixedly connected to the outer wall of the discharge port, one end of the second reinforcement rod is fixedly connected to the bottom of the second base, the other end of the second reinforcement rod is fixedly connected to the outer wall of the discharge port, the speed sensor is fixedly installed on the top of the second base, and the speed sensor is fixedly connected to one end of the transmission rod away from the first motor.

[0009] Preferably, the cutting device includes a second motor and a slide groove. The second motor is fixedly installed on the surface of the support frame. The rotor part of the second motor is fixedly connected to the first transmission column. The outer wall of one end of the first transmission column away from the second motor is rotatably connected to one end of the second transmission column. The other end of the second transmission column is rotatably connected to a connecting block. The slide groove is opened inside the tank body. A slider is slidably installed in the slide groove. One end of the slider is fixedly connected to the connecting block, and the other end is fixedly installed with a cutter.

[0010] Preferably, a fender is fixedly mounted on one side of the slide groove.

[0011] Preferably, the surface of the discharge port is covered with a cloth bag.

[0012] The utility model is simple and convenient to use. Starting the first motor can rotate the first thread and the second thread, so that the sludge in the tank body flows to the discharge port along the first thread and the second thread. Starting the second motor can drive the cutter to move, so as to cut the large pieces of sludge in the tank body, thereby facilitating the discharge. When the first thread and the second thread are blocked, the speed sensor will detect that the rotation speed of the first motor is abnormal, and then send out an alarm message.

[0013] Compared with the prior art, the utility model has the beneficial effects of being provided with a cutting device, which can effectively process large pieces of sludge in the tank body, and also being provided with a speed sensor, which facilitates and timely knows the operation status of the discharging device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a sludge silo unloading device proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of a power device of a sludge silo unloading device proposed by the utility model;

[0016] Figure 3 This is an enlarged view of point A of the utility model;

[0017] Figure 4 It is an enlarged view of point B of the present utility model.

[0018] Description of the symbols in the figure

[0019] 1. Tank body; 12. Feed inlet; 13. Discharge outlet; 2. Support frame; 21. Support legs; 3. Discharge device; 31. First base; 32. First reinforcement rod; 33. First motor; 34. Transmission rod; 35. First thread; 36. Second thread; 4. Speed ​​sensor; 41. Second base; 42. Second reinforcement rod; 5. Cutting device; 51. Second motor; 52. First transmission column; 53. Second transmission column; 54. Connecting block; 55. Slider; 56. Slide; 57. Cutter; 6. Fender. DETAILED DESCRIPTION

[0020] Figure 1 The utility model schematically shows a sludge silo unloading device, including a tank body 1, a feed port 12 is provided on the top of the tank body 1, a support frame 2 is fixedly connected to the surface of the tank body 1, and support legs 21 integrally formed with the support frame 2 are provided at the four corners of the support frame 2, a discharge port 13 is provided at the bottom of the tank body 1, a discharge device 3 is provided in the discharge port 13, an alarm device is provided on one side of the discharge device 3, a cutting device 5 is also provided in the tank body 1, the alarm device includes a speed sensor 4 and a second base 41, one end of the second base 41 is fixedly connected to the outer wall of the discharge port 13, and the bottom of the second base 41 is fixedly connected to the second base 41. One end of the second reinforcement rod 42 and the other end of the second reinforcement rod 42 are fixedly connected to the outer wall of the discharge port 13, and the speed sensor 4 is fixedly installed on the top of the second base 41. The speed sensor 4 is fixedly connected to one end of the transmission rod 34 away from the first motor 33. The speed sensor 4 can adopt a model such as SPI3 that can be connected to the PLC. The PLC can adopt a model such as KV-8000 that can perform data analysis, and then process the signal sent by the speed sensor 4. It can timely detect whether the first thread 35 and the second thread 36 are stuck, which is convenient for the next step of protection operation and shutting down to ensure that the first motor 33 is intact.

[0021] like Figure 2 Figure 3The shown discharging device 3 includes a first base 31, one end of the first base 31 is fixedly connected to the outer wall of the discharging port 13, one end of the first reinforcement rod 32 is fixedly connected to the bottom of the first base 31, the other end of the first reinforcement rod 32 is fixedly connected to the outer wall of the discharging port 13, a first motor 33 is fixedly installed on the top of the first base 31, the rotor part of the first motor 33 is fixedly connected to a transmission rod 34, the transmission rod 34 passes through the discharging port 13 and is rotatably installed, a first thread 35 is fixedly installed on the left surface of the central axis of the transmission rod 34, and a first thread 35 is fixedly installed on the right surface of the central axis of the transmission rod 34, the first thread 35 and the second thread 36 are both arranged in the discharging port 13, and a cloth bag is provided on the surface of the discharging port 13, the cloth bag is made of soft waterproof material, and can effectively guide the movement of sludge in the tank body 1.

[0022] like Figure 2 Figure 4 The cutting device 5 shown includes a second motor 51 and a slide 56. The second motor 51 is fixedly installed on the surface of the support frame 2. The rotor part of the second motor 51 is fixedly connected to the first transmission column 52. The outer wall of one end of the first transmission column 52 away from the second motor 51 is rotatably connected to one end of the second transmission column 53. The other end of the second transmission column 53 is rotatably connected to the connecting block 54. The slide 56 is opened inside the tank body 1. A slider 55 is slidably installed in the slide 56. One end of the slider 55 is fixedly connected to the connecting block 54, and the other end is fixedly installed with a cutter 57. A mud guard 6 is fixedly installed on one side of the slide 56. The distance between the mud guard 6 and the cutter 57 is relatively close, which can effectively reduce the space in which the sludge in the tank body 1 enters the slide 56 to avoid the leakage of sludge. When unloading is required, it is only necessary to start the first motor 33. The rotation of the first motor 33 drives the transmission rod 34 to rotate. The rotation of the transmission rod 34 will drive the first thread 35 and the second thread 36 to rotate, so that the sludge in the tank body 1 is pushed out of the discharge port 13. At the same time, the second motor 51 can also be started. The rotation of the second motor 51 drives the first transmission column 52 to rotate. The rotation of the first transmission column 52 will drive the second transmission column 53 to move. The movement of the second transmission column 53 will drive the slider 55 to move in the slide groove 56. The movement of the slider 55 will also drive the cutter 57 to move, and then the large pieces of sludge in the tank body 1 will be cut into pieces by the cutter 57 for easy discharge. When the discharge port 13 is blocked, the speed sensor 4 can detect the speed abnormality in time and send a signal to facilitate timely processing.

Claims

1. A sludge silo unloading device, comprising a tank body (1), a feed inlet (12) is provided on the top of the tank body (1), a support frame (2) is fixedly connected to the surface of the tank body (1), and support legs (21) are provided at four corners of the support frame (2) and are integrally formed with the support frame (2), characterized in that: A discharge port (13) is provided at the bottom of the tank body (1), a discharge device (3) is arranged in the discharge port (13), an alarm device is arranged on one side of the discharge device (3), and a cutting device (5) is also arranged in the tank body (1).

2. A sludge silo unloading device according to claim 1, characterized in that: The discharging device (3) comprises a first base (31), one end of the first base (31) is fixedly connected to the outer wall of the discharging port (13), one end of a first reinforcing rod (32) is fixedly connected to the bottom of the first base (31), the other end of the first reinforcing rod (32) is fixedly connected to the outer wall of the discharging port (13), a first motor (33) is fixedly installed on the top of the first base (31), a transmission rod (34) is fixedly connected to the rotor part of the first motor (33), the transmission rod (34) passes through the discharging port (13) and is rotatably installed, a first thread (35) is fixedly installed on the left side surface of the central axis of the transmission rod (34), and a first thread (35) is fixedly installed on the right side surface of the central axis of the transmission rod (34), and the first thread (35) and the second thread (36) are both arranged in the discharging port (13).

3. A sludge silo unloading device according to claim 1 or 2, characterized in that: The alarm device comprises a speed sensor (4) and a second base (41); one end of the second base (41) is fixedly connected to the outer wall of the discharge port (13); one end of a second reinforcement rod (42) is fixedly connected to the bottom of the second base (41); the other end of the second reinforcement rod (42) is fixedly connected to the outer wall of the discharge port (13); the speed sensor (4) is fixedly mounted on the top of the second base (41); and the speed sensor (4) is fixedly connected to one end of the transmission rod (34) away from the first motor (33).

4. A sludge silo unloading device according to claim 1 or 2, characterized in that: The cutting device (5) comprises a second motor (51) and a slide groove (56). The second motor (51) is fixedly mounted on the surface of the support frame (2). The rotor portion of the second motor (51) is fixedly connected to a first transmission column (52). An end of the first transmission column (52) away from the second motor (51) is rotatably connected to one end of a second transmission column (53) in an outer wall thereof. The other end of the second transmission column (53) is rotatably connected to a connecting block (54). The slide groove (56) is provided inside the tank body (1). A sliding block (55) is slidably mounted in the slide groove (56). One end of the sliding block (55) is fixedly connected to the connecting block (54), and the other end is fixedly mounted to a cutting knife (57).

5. A sludge silo unloading device according to claim 3, characterized in that: The cutting device (5) comprises a second motor (51) and a slide groove (56). The second motor (51) is fixedly mounted on the surface of the support frame (2). The rotor portion of the second motor (51) is fixedly connected to a first transmission column (52). An end of the first transmission column (52) away from the second motor (51) is rotatably connected to one end of a second transmission column (53) in an outer wall thereof. The other end of the second transmission column (53) is rotatably connected to a connecting block (54). The slide groove (56) is provided inside the tank body (1). A sliding block (55) is slidably mounted in the slide groove (56). One end of the sliding block (55) is fixedly connected to the connecting block (54), and the other end is fixedly mounted to a cutting knife (57).

6. A sludge silo unloading device according to claim 4, characterized in that: A fender (6) is fixedly mounted on one side of the slide groove (56).

7. A sludge silo unloading device according to claim 5, characterized in that: A fender (6) is fixedly mounted on one side of the slide groove (56).

8. A sludge silo unloading device according to claim 1, 2, 5, 6 or 7, characterized in that: The surface of the discharge port (13) is covered with a cloth bag.

9. A sludge silo unloading device according to claim 3, characterized in that: The surface of the discharge port (13) is covered with a cloth bag.

10. A sludge silo unloading device according to claim 4, characterized in that: The surface of the discharge port (13) is covered with a cloth bag.

Citation Information

Patent Citations

  • Sludge material cabinet unloading device

    CN202728986U