Automatic ceramic stacking and brick feeding device
By designing a ceramic automatic palletizing and brick-mounting device, the problem of ceramic tiles being easily collided during the palletization process and offset during conveyor belt transportation is solved, stable palletization and linear transmission are achieved, and production quality and efficiency are improved.
Patent Information
- Application Number
- CN202520132873.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing ceramics are prone to collisions during the palletization process during production, affecting production quality; bricks are offset during conveyor belt transportation, affecting subsequent palletization processes.
A ceramic automatic palletizing and tiling device is designed, including a base, a rotating mechanism, a brick-up mechanism, a palletizing mechanism and a transfer mechanism. Through the coordinated work of these mechanisms, stable palletizing and linear transmission of ceramic tiles are achieved.
It effectively avoids collisions between ceramic tiles during the palletization process, maintains the integrity of the bricks, and maintains the linear motion of the bricks through the guide rails, avoids deviations, and improves the accuracy and production efficiency of the palletization.
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Figure CN222523682U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic production, in particular to a ceramic automatic stacking brick loading device. Background Art
[0002] Ceramic bricks are a kind of building material, which are mainly made of clay and other raw materials through high temperature firing. As an important building material, ceramic bricks not only have excellent physical properties and decorative effects, but also embody the concept of environmental protection and sustainability. In the future construction field, ceramic bricks will continue to play their unique role and value.
[0003] The inventor discovered the following problems in the prior art during the implementation of the utility model:
[0004] 1. In order to facilitate transportation during the production process, existing ceramics need to be stacked. However, the height difference of the stacking process will cause collisions during the stacking process, affecting the production quality of ceramic bricks;
[0005] 2. In the production process of existing ceramics, the blocks need to be transported by conveyor belts. However, when the conveyor belts are used to transport bricks, the bricks will shift, causing the moving shape to change, which affects the subsequent stacking process. Utility Model Content
[0006] The purpose of the utility model is to provide a ceramic automatic stacking brick loading device to solve the problems raised in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: the ceramic automatic stacking brick loading device comprises a base, the top of the base is movably engaged with the bottom of the rotating mechanism, the outer wall of the rotating mechanism is transmission-connected with the inner wall of the brick loading mechanism, the bottom of the brick loading mechanism is movably engaged with the top of the base, the inner wall of the base is slidably connected with the outer wall of the stacking mechanism, and the outer wall of the stacking mechanism is movably sleeved with the inner wall of the transfer mechanism.
[0007] Further preferably, the base includes four columns, a mounting plate, a material discharge trough and two guide rails, the tops of the four columns are connected to the bottom of the mounting plate, and the four columns are distributed in a rectangular array about the center of the bottom of the mounting plate, the top of the left side of the mounting plate is provided with a material discharge trough, and the top of the right side of the mounting plate is movably connected to the bottoms of the two guide rails respectively.
[0008] Further preferably, the rotating mechanism includes a motor mounting seat, a driving motor, a driving rotating rod and two driving mounting blocks, the bottom of the motor mounting seat is movably engaged with the top of the mounting plate, and the top of the motor mounting seat is movably engaged with the bottom of the driving motor, one end of the driving motor is connected to one end of the driving rotating rod through a coupling, and the outer walls at both ends of the driving rotating rod are rotatably connected to the inner walls of the two driving mounting blocks respectively, and the bottoms of the two driving mounting blocks are movably engaged with the top of the mounting plate.
[0009] Further preferably, the brick loading mechanism includes a conveyor belt, a conveyor rotating rod and two conveyor fixed blocks, the inner wall on the left side of the conveyor belt is transmission-connected to the outer wall in the middle of the driving rotating rod, and the inner wall on the right side of the conveyor belt is transmission-connected to the outer wall in the middle of the conveyor rotating rod, the outer walls at both ends of the conveyor rotating rod are respectively rotatably connected to the inner walls of the two conveyor fixed blocks, and the bottoms of the two conveyor fixed blocks are movably engaged with the top on the right side of the mounting plate.
[0010] Further preferably, the stacking mechanism includes a top plate, two limit rods, a support rod, a support spring and a support limit plate, the outer wall of the top plate is slidably connected to the inner wall of the discharge chute, and the bottom of the top plate is movably engaged with the top end of the limit rod, the bottom of the middle part of the top plate is movably engaged with the top end of the support rod, and the outer wall of the top of the support rod is movably sleeved with the inner wall of the support spring, and the bottom end of the support rod is movably engaged with the top of the support limit plate.
[0011] Further preferably, the transfer mechanism includes a fixed plate, a transfer box, a base plate, four transfer wheels and an armrest; a supporting through hole is provided at the top in the middle of the fixed plate, and the inner wall of the supporting through hole is movably connected with the outer wall of the support rod; two limiting through holes are respectively provided on the top of the fixed plate, and the inner walls of the two limiting through holes are respectively movably connected with the outer walls of the two limiting rods; the outer wall of the fixed plate is movably engaged with the inner wall in the middle of the transfer box, and the bottom of the transfer box is movably engaged with the top of the base plate; the front and back sides of the base plate are rotatably connected with the back and front sides of the four transfer wheels respectively, and the top on the left side of the base plate is movably engaged with the bottom of the armrest.
[0012] Further preferably, the top of the support spring movably abuts against the bottom of the top plate, and the bottom of the support spring movably abuts against the top of the fixed plate.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In the utility model, by setting up the stacking mechanism, the ceramic bricks can move downward during the continuous stacking process, while maintaining the height between the conveyed ceramic bricks and the stacking top, avoiding collision between two ceramic bricks during the stacking process, resulting in the ceramic bricks being broken.
[0015] In the utility model, the ceramic bricks can be continuously transmitted through the provided brick loading mechanism, and the provided guide rails can keep the ceramic bricks moving in a straight line, thereby avoiding the deviation of the bricks and causing errors in the stacking of the ceramic bricks. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main cross-section structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 3 This is a cross-sectional view of the base structure of the utility model;
[0019] Figure 4 This is a cross-sectional view of the rotating mechanism and brick loading mechanism of the utility model;
[0020] Figure 5 This is a cross-sectional view of the structure of the stacking mechanism and the transfer mechanism of the utility model;
[0021] Figure 6 For this utility model Figure 4 A magnified view of the structure in the middle.
[0022] In the figure: 1. base; 101. column; 102. mounting plate; 103. material chute; 104. guide rail; 2. rotating mechanism; 201. motor mounting seat; 202. driving motor; 203. driving rotating rod; 204. driving mounting block; 3. brick loading mechanism; 301. conveyor belt; 302. conveying rotating rod; 303. conveying fixed block; 4. stacking mechanism; 401. top plate; 402. limiting rod; 403. supporting rod; 404. supporting spring; 405. supporting limiting plate; 5. transfer mechanism; 501. fixing plate; 502. transfer box; 503. bottom plate; 504. transfer wheel; 505. handrail. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 6The utility model provides a technical solution: a ceramic automatic stacking brick loading device, comprising a base 1, the top of the base 1 is movably connected to the bottom of a rotating mechanism 2, the outer wall of the rotating mechanism 2 is transmission-connected to the inner wall of a brick loading mechanism 3, the bottom of the brick loading mechanism 3 is movably connected to the top of the base 1, the inner wall of the base 1 is slidably connected to the outer wall of a stacking mechanism 4, and the outer wall of the stacking mechanism 4 is movably sleeved to the inner wall of a transfer mechanism 5.
[0025] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the base 1 includes four columns 101, a mounting plate 102, a material discharge chute 103 and two guide rails 104. The tops of the four columns 101 are connected to the bottom of the mounting plate 102, and the four columns 101 are distributed in a rectangular array about the center of the bottom of the mounting plate 102. The top of the left side of the mounting plate 102 is provided with a material discharge chute 103, and the top of the right side of the mounting plate 102 is movably connected to the bottom of the two guide rails 104 respectively. The columns 101 can keep the device stable during operation.
[0026] In this embodiment, Figure 1 , Figure 2 , Figure 4 and Figure 6 As shown, the rotating mechanism 2 includes a motor mounting seat 201, a driving motor 202, a driving rotating rod 203 and two driving mounting blocks 204. The bottom of the motor mounting seat 201 is movably engaged with the top of the mounting plate 102, and the top of the motor mounting seat 201 is movably engaged with the bottom of the driving motor 202. One end of the driving motor 202 is connected to one end of the driving rotating rod 203 through a coupling, and the outer walls at both ends of the driving rotating rod 203 are rotatably connected to the inner walls of the two driving mounting blocks 204 respectively. The bottoms of the two driving mounting blocks 204 are both movably engaged with the top of the mounting plate 102. The driving motor 202 is started, and the rotating driving motor 202 drives the driving rotating rod 203 to rotate through the coupling.
[0027] In this embodiment, Figure 1 , Figure 2 and Figure 4As shown, the brick loading mechanism 3 includes a conveyor belt 301, a conveyor rotating rod 302 and two conveyor fixed blocks 303. The inner wall on the left side of the conveyor belt 301 is transmission-connected to the outer wall in the middle of the driving rotating rod 203, and the inner wall on the right side of the conveyor belt 301 is transmission-connected to the outer wall in the middle of the conveyor rotating rod 302. The outer walls at both ends of the conveyor rotating rod 302 are rotationally connected to the inner walls of the two conveyor fixed blocks 303 respectively, and the bottoms of the two conveyor fixed blocks 303 are movably engaged with the top on the right side of the mounting plate 102. The driving rotating rod 203 rotates to drive the conveyor belt 301 to move, and the movement of the conveyor belt 301 drives the ceramic bricks to move in a straight line. The linear motion of the ceramic bricks drives the ceramic bricks to maintain linear motion through the limiting effect of the guide rail 104, thereby preventing the ceramic bricks from being offset and affecting the subsequent stacking of ceramic bricks.
[0028] In this embodiment, Figure 1 , Figure 2 and Figure 5 As shown, the stacking mechanism 4 includes a top plate 401, two limit rods 402, a support rod 403, a support spring 404 and a support limit plate 405. The outer wall of the top plate 401 is slidably connected to the inner wall of the discharge chute 103, and the bottom of the top plate 401 is movably engaged with the top end of the limit rod 402, the bottom of the middle part of the top plate 401 is movably engaged with the top end of the support rod 403, and the outer wall of the top of the support rod 403 is movably sleeved with the inner wall of the support spring 404, and the bottom end of the support rod 403 is movably engaged with the top of the support limit plate 405. The ceramic bricks move linearly and fall to the top plate 401, and the limiting action of the limit rod 402 drives the top plate 401 to move downward. The downward moving top plate 401 can cause the support spring 404 to perform a compression movement, and the elastic action of the support spring 404 can make the top plate 401 move downward along with the stacking of the ceramic bricks, so that stacking can be carried out continuously.
[0029] In this embodiment, Figure 1 , Figure 2 and Figure 5 As shown, the transfer mechanism 5 includes a fixed plate 501, a transfer box 502, a bottom plate 503, four transfer wheels 504 and an armrest 505. A supporting through hole is provided at the top in the middle of the fixed plate 501, and the inner wall of the supporting through hole is movably connected with the outer wall of the support rod 403. Two limiting through holes are respectively provided at the top of the fixed plate 501, and the inner walls of the two limiting through holes are respectively movably connected with the outer walls of the two limiting rods 402. The outer wall of the fixed plate 501 is movably engaged with the inner wall in the middle of the transfer box 502, and the bottom of the transfer box 502 is movably engaged with the top of the bottom plate 503. The front and back sides of the bottom plate 503 are rotatably connected with the back and front sides of the four transfer wheels 504, and the top on the left side of the bottom plate 503 is movably engaged with the bottom of the armrest 505. After the transfer box 502 is full, the transfer box 502 can be driven by the transfer wheel 504 for transfer.
[0030] In this embodiment, Figure 1 , Figure 2 and Figure 5 As shown, the top of the support spring 404 movably abuts against the bottom of the top plate 401 , and the bottom of the support spring 404 movably abuts against the top of the fixing plate 501 .
[0031] The use method and advantages of the utility model: When the ceramic automatic stacking brick device is used, the working process is as follows:
[0032] like Figures 1 to 6 As shown, first start the drive motor 202, and the rotating drive motor 202 drives the drive rod 203 to rotate through the coupling, and the rotation of the drive rod 203 drives the conveyor belt 301 to move, and the movement of the conveyor belt 301 drives the ceramic bricks to move in a straight line. The linear motion of the ceramic bricks drives the ceramic bricks to maintain linear motion through the limiting effect of the guide rail 104, so as to avoid the displacement of the ceramic bricks and affect the subsequent stacking of ceramic bricks. The ceramic bricks move in a straight line and fall to the top plate 401, and the limiting effect of the limiting rod 402 drives the top plate 401 to move downward, and the downward moving top plate 401 can cause the support spring 404 to perform a compression movement, and the elastic effect of the support spring 404 can make the top plate 401 move downward with the stacking of the ceramic bricks, so that stacking can be carried out continuously.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A ceramic automatic stacking brick loading device, comprising a base (1), characterized in that: The top of the base (1) is movably connected to the bottom of the rotating mechanism (2), the outer wall of the rotating mechanism (2) is drivingly connected to the inner wall of the brick loading mechanism (3), the bottom of the brick loading mechanism (3) is movably connected to the top of the base (1), the inner wall of the base (1) is slidably connected to the outer wall of the stacking mechanism (4), and the outer wall of the stacking mechanism (4) is movably sleeved to the inner wall of the transfer mechanism (5).
2. The ceramic automatic stacking brick device according to claim 1 is characterized in that: The base (1) comprises four columns (101), a mounting plate (102), a material discharge chute (103) and two guide rails (104); the tops of the four columns (101) are connected to the bottom of the mounting plate (102), and the four columns (101) are distributed in a rectangular array about the center of the bottom of the mounting plate (102); the top of the left side of the mounting plate (102) is provided with a material discharge chute (103), and the top of the right side of the mounting plate (102) is movably connected to the bottoms of the two guide rails (104) respectively.
3. The automatic ceramic brick stacking device according to claim 2 is characterized in that: The rotating mechanism (2) comprises a motor mounting seat (201), a driving motor (202), a driving rotating rod (203) and two driving mounting blocks (204); the bottom of the motor mounting seat (201) is movably engaged with the top of the mounting plate (102), and the top of the motor mounting seat (201) is movably engaged with the bottom of the driving motor (202); one end of the driving motor (202) is connected to one end of the driving rotating rod (203) via a coupling, and the outer walls at both ends of the driving rotating rod (203) are rotatably connected to the inner walls of the two driving mounting blocks (204), and the bottoms of the two driving mounting blocks (204) are both movably engaged with the top of the mounting plate (102).
4. The ceramic automatic stacking brick device according to claim 3 is characterized by: The brick loading mechanism (3) comprises a conveyor belt (301), a conveyor rotating rod (302) and two conveyor fixed blocks (303); the inner wall on the left side of the conveyor belt (301) is transmission-connected to the outer wall in the middle of the driving rotating rod (203); the inner wall on the right side of the conveyor belt (301) is transmission-connected to the outer wall in the middle of the conveyor rotating rod (302); the outer walls at both ends of the conveyor rotating rod (302) are rotationally connected to the inner walls of the two conveyor fixed blocks (303) respectively; and the bottoms of the two conveyor fixed blocks (303) are movably engaged with the top of the right side of the mounting plate (102).
5. The automatic ceramic brick stacking device according to claim 2 is characterized in that: The stacking mechanism (4) comprises a top plate (401), two limiting rods (402), a support rod (403), a support spring (404) and a support limiting plate (405); the outer wall of the top plate (401) is slidably connected to the inner wall of the material discharge chute (103); the bottom of the top plate (401) is movably engaged with the top ends of the limiting rods (402); the bottom of the middle part of the top plate (401) is movably engaged with the top ends of the support rods (403); the outer wall of the top of the support rod (403) is movably sleeved with the inner wall of the support spring (404); and the bottom end of the support rod (403) is movably engaged with the top end of the support limiting plate (405).
6. The automatic ceramic brick stacking device according to claim 5 is characterized in that: The transfer mechanism (5) comprises a fixed plate (501), a transfer box (502), a bottom plate (503), four transfer wheels (504) and a handrail (505). A support through hole is provided at the top of the middle part of the fixed plate (501), and the inner wall of the support through hole is movably sleeved with the outer wall of the support rod (403). Two limit through holes are provided at the top of the fixed plate (501), and the inner walls of the two limit through holes are movably sleeved with the outer walls of the two limit rods (402). The outer wall of the fixed plate (501) is movably clamped with the inner wall of the middle part of the transfer box (502), and the bottom of the transfer box (502) is movably clamped with the top of the bottom plate (503). The front and back of the bottom plate (503) are rotatably connected to the back and front of the four transfer wheels (504), and the top of the left side of the bottom plate (503) is movably clamped with the bottom of the handrail (505).
7. The automatic ceramic brick stacking device according to claim 5 is characterized in that: The top of the support spring (404) is movably abutted against the bottom of the top plate (401), and the bottom of the support spring (404) is movably abutted against the top of the fixed plate (501).