Phosphating device for outdoor mobile power supply shell processing
By designing a phosphating device for processing outdoor mobile power housing including isolation cleaning mechanism, transmission mechanism and buffer mechanism, the problem of changes in phosphating liquid concentration and composition in traditional devices is solved, and more efficient impurity cleaning and phosphating are achieved. Liquid quality assurance.
Patent Information
- Application Number
- CN202421318356.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When used in the phosphating device processed in the outdoor mobile power shell, the precipitation produced by phosphating will be deposited into the phosphating container, causing changes in the concentration and composition of the phosphating liquid, affecting the phosphating effect, and even producing defective or waste products. , and the traditional cleaning method is complicated.
A phosphating device including an isolation cleaning mechanism, a transmission mechanism and a buffer mechanism is designed. The isolation and cleaning mechanism regularly raises the filter cover through the transmission mechanism, and uses the lead-out hole to clean the inner cover to avoid precipitated impurities being mixed in the phosphating liquid for a long time. The buffer mechanism collects the dripping phosphating liquid to avoid leakage and reflows the liquid into the phosphating chamber through the reflux hole.
It effectively improves the cleaning efficiency of precipitation of phosphated impurities, ensures the quality and concentration of phosphating liquid, extends the replacement cycle of phosphating liquid, and improves the phosphating processing quality of the power supply shell.
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Figure CN222524672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power supply shell processing, in particular to a phosphating device for processing an outdoor mobile power supply shell. Background Art
[0002] The power supply housing is an important part of the power supply equipment. It mainly protects the internal components of the power supply, dissipates heat and is aesthetically pleasing. Common power supply housing materials are metal and plastic. Metal housings are usually made of aluminum alloy, stainless steel and other materials. These materials have the characteristics of high strength, corrosion resistance, good heat dissipation, etc., and are suitable for occasions with high requirements for strength and durability. At the same time, phosphating treatment is often required during the processing process.
[0003] However, when the traditional phosphating device for processing the shell of an outdoor mobile power source is in use, the precipitate produced by the phosphating will be deposited in the phosphating container. As the precipitate continues to increase, the concentration and composition of the phosphating solution may change, resulting in unstable phosphating effects and even defective or waste products. The traditional cleaning method is complicated. Therefore, there is an urgent need for a phosphating device for processing the shell of an outdoor mobile power source to solve the above problems. Utility Model Content
[0004] The utility model discloses a phosphating device for processing the shell of an outdoor mobile power source, aiming to solve the problem that when a conventional phosphating device for processing the shell of an outdoor mobile power source is used, the precipitate produced by phosphating will be deposited in a phosphating container, and as the precipitate continues to increase, the concentration and composition of the phosphating solution may change, resulting in an unstable phosphating effect, and even producing inferior or waste products, while the conventional cleaning method has complicated technical problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A phosphating device for processing the shell of an outdoor mobile power source comprises a support frame and support legs installed at the four corners of the bottom outer wall of the support frame, a phosphating box is arranged on the top outer wall of the support frame, and also comprises: an isolation and cleaning mechanism: the isolation and cleaning mechanism comprises connecting frames arranged on both sides of the top outer wall of the phosphating box, winding rollers are connected to the inner walls of the opposite sides of the two connecting frames through bearings, traction ropes are wound around the inner walls of the two winding rollers, the bottom ends of the two traction ropes are connected to the same filter cover, an inner cover is slidably connected to the inner wall of the filter cover, and lead-out holes are arranged on the outer walls of both sides of the phosphating box, and the lead-out holes are adapted to the inner cover; a transmission mechanism: the transmission mechanism is connected to the two winding rollers; a buffer mechanism: the buffer mechanism is arranged on the outer walls of both sides of the phosphating box.
[0007] In this scheme, the filter cover can be raised regularly through the transmission mechanism, and then the inner cover sliding on the inner wall of the filter cover can be pulled out along the outlet hole, thereby avoiding the precipitated impurities produced by phosphating from being mixed in the phosphating solution for a long time to affect the concentration and composition of the phosphating solution, ensuring the quality of the phosphating solution, extending the replacement cycle of the phosphating solution, and effectively ensuring the quality of the phosphating processing of the power supply casing.
[0008] In a preferred embodiment, the transmission mechanism includes a first linkage roller arranged at one end of the winding roller, and a transmission rod is connected to the inner walls of both sides of the phosphating box through bearings, and second linkage rollers are provided at both ends of the transmission rod. The first linkage roller and the second linkage roller are sleeved with the same transmission belt, and a motor is installed on one of the connecting frames, and one end of the output shaft of the motor is connected to the outer wall of one side of the first linkage roller.
[0009] Through the transmission mechanism, the two winding rollers can be linked together. When the motor drives one winding roller to rotate, the other winding roller will also rotate synchronously under the action of the transmission belt and the transmission rod, thereby driving the traction ropes on both sides to be wound and lowered synchronously, ensuring the stable movement of the filter cover.
[0010] In a preferred embodiment, the buffer mechanism includes a buffer box arranged on the outer walls on both sides of the phosphating box, and reflux holes distributed at equal distances are opened on the outer walls on both sides of the phosphating box. The buffer box is connected to the interior of the phosphating box through the reflux holes. The inclination angle of the reflux holes is the same as the inclination angle of the guide inclined plate, and one end of the reflux hole is located above the guide inclined plate.
[0011] The buffer mechanism is provided to buffer and collect the phosphating liquid overflowing during the process of putting the power supply shell into the power supply shell to avoid leakage of the phosphating liquid. When the power supply shell is taken out, the buffered and collected phosphating liquid will flow back into the phosphating box through the reflux hole.
[0012] As can be seen from the above, a phosphating device for processing the shell of an outdoor mobile power source includes a support frame and support legs installed at the four corners of the bottom outer wall of the support frame, a phosphating box is arranged on the top outer wall of the support frame, and also includes: an isolation cleaning mechanism: the isolation cleaning mechanism includes a connecting frame arranged on both sides of the top outer wall of the phosphating box, and the inner walls of the two connecting frames on the opposite sides are connected with a winding roller through a bearing, and the inner walls of the two winding rollers are wound with a traction rope, and the bottom ends of the two traction ropes are connected to the same filter cover, and the inner wall of the filter cover is slidably connected with an inner cover, and the outer walls of both sides of the phosphating box are provided with a lead-out hole, and the lead-out hole is adapted to the inner cover; a transmission mechanism: the transmission mechanism is connected to the two winding rollers; a buffer mechanism: the buffer mechanism is arranged on the outer walls of both sides of the phosphating box. The phosphating device for processing the shell of an outdoor mobile power source provided by the utility model has the technical effect of improving the cleaning efficiency of the phosphating impurity precipitation, while ensuring the concentration and composition of the phosphating solution and improving the phosphating quality of the power source shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model provides a schematic diagram of the overall structure of a phosphating device for processing an outdoor mobile power supply shell.
[0014] Figure 2 This is a schematic diagram of the filter cover installation structure of a phosphating device for processing an outdoor mobile power supply shell proposed by the utility model.
[0015] Figure 3 The utility model is a side cross-sectional view of a phosphating device for processing an outdoor mobile power supply shell.
[0016] In the attached figure: 1. Support leg; 2. Phosphating box; 3. Connecting frame; 4. Buffer box; 5. Lead-out hole; 6. Guide inclined plate; 7. Return hole; 8. Motor; 9. Transmission rod; 10. Filter cover; 11. Traction rope; 12. Transmission belt; 13. Guide groove. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0018] The utility model discloses a phosphating device for processing an outdoor mobile power supply shell. It is mainly used in traditional outdoor mobile power supply shell processing phosphating devices. When in use, the precipitate produced by phosphating will be deposited in the phosphating container. As the precipitate continues to increase, the concentration and composition of the phosphating solution may change, resulting in unstable phosphating effect and even defective or waste products, while traditional cleaning methods are complicated.
[0019] Reference Figure 1 , Figure 2 and Figure 3 , a phosphating device for processing an outdoor mobile power supply shell, comprising a support frame and support legs 1 installed at the four corners of the bottom outer wall of the support frame, a phosphating box 2 is arranged on the top outer wall of the support frame, and also comprises: an isolation cleaning mechanism: the isolation cleaning mechanism comprises a connecting frame 3 arranged on both sides of the top outer wall of the phosphating box 2, and the inner walls of the two connecting frames 3 on the opposite sides are connected with a winding roller through a bearing, and the inner walls of the two winding rollers are wound with a traction rope 11, and the bottom ends of the two traction ropes 11 are connected to the same filter cover 10, and the inner wall of the filter cover 10 is slidably connected with an inner cover, and the outer walls of both sides of the phosphating box 2 are provided with a lead-out hole 5, and the lead-out hole 5 is adapted to the inner cover;
[0020] Transmission mechanism: The transmission mechanism is connected to two winding rollers;
[0021] Buffer mechanism: The buffer mechanism is arranged on the outer walls on both sides of the phosphating box 2.
[0022] Among them, filter holes are provided on both the inner cover and the filter cover 10, and the positions of the filter holes on the inner cover correspond to those on the filter cover 10, so as to facilitate the collection of impurity precipitation.
[0023] Among them, guide inclined plates 6 are installed on the inner walls of both sides of the phosphating box 2, and mounting buckles are provided between the two guide inclined plates 6. The filter cover 10 is adapted to the mounting buckles. Through the guidance of the guide inclined plates 6, the impurities generated during the phosphating process will slide into the filter cover 10 along the inclined guide inclined plates 6, which is convenient for the centralized collection of impurity precipitation.
[0024] In particular, guide grooves 13 are provided on the inner walls on both sides of the phosphating box 2, and the two ends of the filter cover 10 are slidably connected to the inner walls of the two guide grooves 13 respectively. When the filter cover 10 is driven to rise and fall by the transmission mechanism, the guide grooves 13 can play a longitudinal limiting effect, so that the filter cover 10 can be accurately moved to the appropriate position.
[0025] During actual use, the filter cover 10 can be raised regularly through the transmission mechanism, and then the inner cover sliding on the inner wall of the filter cover 10 can be pulled out along the outlet hole 5, thereby preventing the precipitated impurities produced by phosphating from being mixed in the phosphating solution for a long time to affect the concentration and composition of the phosphating solution, thereby ensuring the quality of the phosphating solution, extending the replacement cycle of the phosphating solution, and effectively ensuring the quality of the phosphating processing of the power supply housing.
[0026] Reference Figure 1 and Figure 2 In a preferred embodiment, the transmission mechanism includes a first linkage roller arranged at one end of the winding roller, and a transmission rod 9 is connected to the inner walls of both sides of the phosphating box 2 through bearings. Second linkage rollers are provided at both ends of the transmission rod 9. The first linkage roller and the second linkage roller are sleeved with the same transmission belt 12. A motor 8 is installed on a connecting frame 3, and one end of the output shaft of the motor 8 is connected to the outer wall of one side of the first linkage roller.
[0027] Specifically, through the transmission mechanism, the two winding rollers can be linked together. When the motor 8 drives one winding roller to rotate, under the action of the transmission belt 12 and the transmission rod 9, the other winding roller will also rotate synchronously, thereby driving the traction ropes 11 on both sides to be wound and lowered synchronously, ensuring the stable movement of the filter cover 10.
[0028] Reference Figure 1 and Figure 3 In a preferred embodiment, the buffer mechanism includes a buffer box 4 arranged on the outer walls on both sides of the phosphating box 2, and reflux holes 7 distributed at equal distances are opened on the outer walls on both sides of the phosphating box 2. The buffer box 4 is connected to the interior of the phosphating box 2 through the reflux holes 7. The inclination angle of the reflux holes 7 is the same as the inclination angle of the guide inclined plate 6, and one end of the reflux hole 7 is located above the guide inclined plate 6.
[0029] Specifically, the buffer mechanism can be used to buffer and collect the phosphating liquid overflowing during the process of putting the power supply shell into the power supply shell, thereby preventing the phosphating liquid from leaking. When the power supply shell is taken out, the buffered and collected phosphating liquid will flow back into the phosphating box 2 through the reflux hole 7.
[0030] It should be noted that when the phosphating solution flows back into the phosphating box 2, it will impact the impurities that have not fully slid off the guide inclined plate 6 along each reflux hole 7, making it easier to collect them.
[0031] Working principle: When in use, first inject the phosphating liquid into the phosphating box 2, and then put the power supply shell to be phosphated neatly into the guide inclined plate 6 in the phosphating box 2. After adding the promoting liquid and other coordinated effects, the power supply shell in the processing process is phosphated. The phosphating precipitate will slide along the guide inclined plate 6 to the filter cover 10 for unified collection, and then the transmission mechanism is used to regularly drive the filter cover 10 to rise, and then the inner cover sliding on the inner wall of the filter cover 10 is pulled out and cleaned along the guide hole 5 by using the guide hole 5, and then put it into the installation buckle after reinstallation, which effectively cleans the phosphating impurities and ensures the quality of the phosphating liquid.
[0032] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A phosphating device for processing an outdoor mobile power supply shell, comprising a support frame and support legs (1) installed at the four corners of the bottom outer wall of the support frame, and a phosphating box (2) is provided on the top outer wall of the support frame, characterized in that: Also includes: Isolation and cleaning mechanism: The isolation and cleaning mechanism comprises a connection frame (3) arranged on both sides of the top outer wall of the phosphating box (2), the inner walls of the two connection frames (3) on the opposite sides are connected to a winding roller through a bearing, the inner walls of the two winding rollers are wound with a traction rope (11), the bottom ends of the two traction ropes (11) are connected to the same filter cover (10), the inner wall of the filter cover (10) is slidably connected to an inner cover, and the outer walls of both sides of the phosphating box (2) are provided with a lead-out hole (5), and the lead-out hole (5) is adapted to the inner cover; Transmission mechanism: the transmission mechanism is connected to the two winding rollers; Buffer mechanism: The buffer mechanism is arranged on the outer walls on both sides of the phosphating box (2).
2. The phosphating device for processing the shell of an outdoor mobile power source according to claim 1, characterized in that: The inner cover and the filter cover (10) are both provided with filter holes, and the positions of the filter holes on the inner cover correspond to those on the filter cover (10).
3. The phosphating device for processing the shell of an outdoor mobile power source according to claim 1, characterized in that: Guide inclined plates (6) are installed on the inner walls of both sides of the phosphating box (2), and a mounting buckle is provided between the two guide inclined plates (6), and the filter cover (10) is adapted to fit the mounting buckle.
4. The phosphating device for processing the shell of an outdoor mobile power source according to claim 1, characterized in that: Guide grooves (13) are provided on the inner walls of both sides of the phosphating box (2), and the two ends of the filter cover (10) are respectively slidably connected to the inner walls of the two guide grooves (13).
5. The phosphating device for processing the shell of an outdoor mobile power source according to claim 1, characterized in that: The transmission mechanism comprises a first linkage roller arranged at one end of the winding roller, a transmission rod (9) is connected to the inner walls of both sides of the phosphating box (2) via bearings, and second linkage rollers are arranged at both ends of the transmission rod (9), and the first linkage roller and the second linkage roller are sleeved with the same transmission belt (12), and a motor (8) is installed on one of the connecting frames (3), and one end of the output shaft of the motor (8) is connected to the outer wall of one side of the first linkage roller.
6. The phosphating device for processing the shell of an outdoor mobile power source according to claim 3, characterized in that: The buffer mechanism comprises a buffer box (4) arranged on the outer walls on both sides of the phosphating box (2), and the outer walls on both sides of the phosphating box (2) are provided with reflux holes (7) distributed at equal distances, and the buffer box (4) is connected to the interior of the phosphating box (2) through the reflux holes (7).
7. The phosphating device for processing the shell of an outdoor mobile power source according to claim 6, characterized in that: The inclination angle of the return hole (7) is the same as the inclination angle of the guide inclined plate (6), and one end of the return hole (7) is located above the guide inclined plate (6).