Mounting surface clamping device for impeller electrophoresis

By designing an electrophoretic mounting surface clamping device for impeller, the problem of the impeller mounting surface being painted after electrophoresis treatment is solved, and the effect of precise assembly is achieved without secondary processing is achieved, and the working efficiency is improved.

CN222524711UActive Publication Date: 2025-02-25SHANGHAI CHUANGKE PUMP IND MFG CO LTD
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Patent Information

Application Number
CN202421350641.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

During the electrophoresis process, the shaft hole surface, upper mounting surface and lower mounting surface of the impeller are easily electrophoreically coated, resulting in low subsequent assembly accuracy and secondary finishing is required, which increases the workload and affects work efficiency.

Method used

A mounting surface clamping device for impeller electrophoresis is designed, including a bottom plate, a press plate, a support shaft, a lower baffle, an upper plastic pad and a lower plastic pad. The impeller is fixed and sealed through these components to prevent the electrophoretic liquid from contacting the mounting surface of the impeller.

Benefits of technology

Through this device, the impeller can be assembled without secondary finishing after electrophoresis, ensuring assembly accuracy and improving working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mounting surface clamping device for impeller electrophoresis, which comprises a bottom plate and a pressing plate, a plurality of supporting shafts which are used for placing impellers and are matched with the shaft hole surfaces of the impellers are arranged on the bottom plate at equal intervals, lower baffles are fixed on the supporting shafts, and lower plastic pads which are used for shielding the lower mounting surfaces of the impellers are arranged on the lower baffles. The supporting shafts are further sleeved with upper plastic pads used for shielding the upper mounting face of the impeller, the diameter of the upper plastic pads and the diameter of the lower plastic pads are both larger than the diameter of an impeller shaft hole, the pressing plate is provided with through holes in one-to-one correspondence with the supporting shafts, and the pressing plate moves downwards along the supporting shafts through the through holes to press the upper plastic pads on the impeller. The pressing plate, the upper plastic pad and the lower plastic pad are used for sealing and isolating the shaft hole surface, the upper mounting surface and the lower mounting surface of the impeller, so that the impeller is prevented from being in contact with electrophoretic liquid, then other surfaces of the impeller are subjected to comprehensive electrophoretic coating, and the coated impeller can be assembled without secondary processing, so that the assembly precision is ensured, and the production efficiency is improved. And the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of impeller surface treatment, in particular to a mounting surface clamping device for impeller electrophoresis. Background Art

[0002] With the development of surface treatment technology, the components of electric pumps are no longer subjected to traditional anti-rust treatment by spraying paint, but are instead subjected to electrophoresis treatment. In particular, the flow-through components of electric pumps require anti-rust surface treatment. However, as shown in the attached Figure 1 As shown, during electrophoresis, the shaft hole surface, upper mounting surface and lower mounting surface of the impeller, which are used to install components, are easily electrophoretically coated. The shaft hole surface, upper mounting surface and lower mounting surface of the impeller after coating are not accurate enough when installed with bearings and mounting screws in subsequent processes. The shaft hole surface, upper mounting surface and lower mounting surface of each impeller have to be re-finished after electrophoresis, which increases the workload and affects work efficiency. Utility Model Content

[0003] The utility model aims to overcome the deficiencies of the prior art and provide a mounting surface clamping device for impeller electrophoresis to solve the above problems.

[0004] The purpose of this utility model is achieved through the following technical solutions:

[0005] A mounting surface clamping device for impeller electrophoresis comprises a base plate and a pressure plate, wherein a plurality of support shafts for placing impellers and cooperating with the impeller shaft hole surface are evenly spaced on the base plate, a lower baffle is fixed on the support shaft, a lower plastic pad for shielding the lower mounting surface of the impeller is provided on the lower baffle, an upper plastic pad for shielding the upper mounting surface of the impeller is also sleeved on the support shaft, the diameters of the upper and lower plastic pads are both larger than the diameter of the impeller shaft hole, the pressure plate is provided with through holes corresponding to the support shafts one by one, and the pressure plate moves downward along the support shaft through the through holes to press the upper plastic pad against the impeller.

[0006] In the above utility model, further, a compression spring sleeved on the support shaft is provided between the pressure plate and the upper plastic pad.

[0007] In the above utility model, further, the height of the support shafts at both ends of the bottom plate is higher than the height of the support shaft in the middle part, and an external thread is provided on the top end, and the pressure plate cooperates with the external threads of the support shafts at both ends through nuts to tighten the spring.

[0008] In the above utility model, further, the lower plastic pad is in a truncated cone shape.

[0009] The beneficial effects of the utility model are:

[0010] The device fixes multiple impellers by means of a pressure plate, a spring and a lower baffle, and seals and isolates the three mounting surfaces of the impeller, namely the shaft hole surface, the upper mounting surface and the lower mounting surface, by means of an upper plastic pad and a lower plastic pad to avoid direct contact with the electrophoretic liquid, and then performs comprehensive electrophoretic coating on the other surfaces of the impeller. After coating, the impeller can be assembled without the need for secondary processing, thereby ensuring assembly accuracy and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of the impeller of the utility model;

[0012] Figure 2 It is a schematic diagram of the overall structure of the utility model.

[0013] In the figure, 1-bottom plate, 2-pressure plate, 3-impeller, 31-impeller upper mounting surface, 32-impeller shaft hole surface, 33-impeller lower mounting surface, 4-support shaft, 5-lower baffle, 6-lower plastic pad, 7-upper plastic pad, 8-spring. DETAILED DESCRIPTION

[0014] The following describes the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0015] Please attach the participation Figure 1-2 As shown, a mounting surface clamping device for impeller electrophoresis comprises a bottom plate 1 and a pressure plate 2. A plurality of support shafts 4 for placing impellers 3 and cooperating with impeller shaft hole surfaces 32 are arranged at equal intervals on the bottom plate 1. A plurality of impellers 3 can be placed on the support shafts 4 respectively, and a plurality of impellers 3 can be subjected to electrophoresis treatment in batches at one time, thereby improving work efficiency.

[0016] The support shaft 4 is fixed with a lower baffle 5, which is used to place the impeller 3 and maintain the impeller 3 between the bottom plate 1 and the pressure plate 2. The lower baffle 5 is provided with a lower plastic pad 6 for shielding the lower mounting surface 33 of the impeller. The lower plastic pad 6 can seal the lower mounting surface 33 of the impeller and the impeller shaft hole surface 32 to prevent the lower mounting surface 33 of the impeller and the impeller shaft hole surface 32 from being affected by the electrophoresis liquid, which is not conducive to subsequent installation. Preferably, the lower plastic pad 6 is in a truncated cone shape; similarly, the support shaft 4 An upper plastic pad 7 for shielding the upper mounting surface 31 of the impeller is also sleeved thereon. The upper plastic pad 7 is also used to seal the impeller shaft hole surface 32 and the upper mounting surface 31 of the impeller. The diameters of the upper plastic pad 7 and the lower plastic pad 6 are both larger than the diameter of the shaft hole of the impeller 3, ensuring that the electrophoresis liquid does not enter the shaft hole of the impeller 3. At the same time, the upper plastic pad 7 and the lower plastic pad 6 prevent the impeller 3 from directly contacting the lower baffle plate 5 or the pressure plate 2, thereby avoiding scratching the upper mounting surface 31 of the impeller and the lower mounting surface 33 of the impeller, thereby affecting the assembly accuracy.

[0017] The pressing plate 2 is provided with through holes (not shown in the drawings) corresponding to the support shaft 4 one by one. The pressing plate 2 moves downward along the support shaft 4 through the through holes to press the upper plastic pad 7 onto the impeller 3. A compression spring 8 sleeved on the support shaft 4 is provided between the pressing plate 2 and the upper plastic pad 7. The spring 8 is compressed downward by the gravity of the pressing plate 2 itself, and then the spring 8 presses the upper plastic pad 7 and the impeller 3 downward. The spring 8 keeps a certain distance between the pressing plate 2 and the upper surface of the impeller 3, so that the electrophoresis coating of the remaining upper surface of the impeller 3 is convenient; specifically, the impeller 3 is at The lower plastic pad 6 and the lower baffle 5 are pressed downward by their own gravity and the pressure plate 2, that is, the upper plastic pad 7 and the lower plastic pad 6 respectively seal the impeller upper mounting surface 31 and the impeller lower mounting surface 33, so that the electrophoresis liquid will not be coated on the impeller shaft hole surface 32, the impeller upper mounting surface 31 and the impeller lower mounting surface 33, and the electrophoresis liquid will only be coated on the remaining surfaces of the impeller 3. Multiple impellers 3 can be electrophoresed at one time, and after electrophoresis, there is no need to fine-tune the mounting surfaces on the impeller 3 one by one for a second time, and assembly can be carried out, which ensures assembly accuracy and improves work efficiency.

[0018] In the above embodiment, preferably, in order to improve the stability of the entire device, the height of the support shaft 4 at both ends of the bottom plate 1 is made higher than the height of the support shaft 4 in the middle part, and an external thread is provided on the top end. After the impellers 3 are installed and placed on the support shaft 4 one by one, the corresponding upper plastic pads 7 and springs are placed, and finally the pressure plate 2 is placed. The pressure plate 2 cooperates with the external threads of the support shafts 4 at both ends through nuts to tighten the spring 8, and firmly fixes the impeller 3 between the pressure plate 2 and the bottom plate 1; at the same time, the fixed pressure plate 2 makes it easy to take the entire device out of the electrothermal pool, and the operation is simple and convenient.

[0019] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0020] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A mounting surface clamping device for impeller electrophoresis, characterized in that: The invention comprises a bottom plate (1) and a pressing plate (2); a plurality of support shafts (4) for placing an impeller (3) and cooperating with an impeller shaft hole surface (32) are arranged at equal intervals on the bottom plate (1); a lower baffle (5) is fixed on the support shaft (4); a lower plastic pad (6) is arranged on the lower baffle (5) for shielding a lower mounting surface (33) of the impeller; an upper plastic pad (7) is also sleeved on the support shaft (4) for shielding an upper mounting surface (31) of the impeller; the diameters of the upper plastic pad (7) and the lower plastic pad (6) are both larger than the diameter of the impeller shaft hole; a through hole is arranged on the pressing plate (2) corresponding to the support shaft (4); the pressing plate (2) moves downward along the support shaft (4) through the through hole to press the upper plastic pad (7) onto the impeller (3).

2. The mounting surface clamping device for impeller electrophoresis according to claim 1, characterized in that: A compression spring (8) sleeved on the support shaft (4) is provided between the pressure plate (2) and the upper plastic pad (7).

3. The mounting surface clamping device for impeller electrophoresis according to claim 2, characterized in that: The heights of the support shafts (4) at both ends of the bottom plate (1) are higher than the height of the support shaft (4) in the middle part, and external threads are provided at the top ends. The pressure plate (2) cooperates with the external threads of the support shafts (4) at both ends through nuts to tighten the spring (8).

4. The mounting surface clamping device for impeller electrophoresis according to claim 1, characterized in that: The lower plastic pad (6) is in the shape of a truncated cone.