Electrochemical automatic polishing device

By designing a multi-point contact support system and a hydraulic cylinder-driven bearing plate lift mechanism on the bearing mechanism of the electrochemical automatic polishing device, the problem of limited contact between the workpiece clamping part is solved, and the polishing efficiency is significantly improved.

CN222524743UActive Publication Date: 2025-02-25SUZHOU LAIDELONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421341939.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the existing electrochemical polishing equipment, the workpiece clamping part has limited contact with the polishing liquid in the polishing liquid, which affects the polishing of the workpiece clamping part, and the contact part between the workpiece and the polishing equipment is difficult to polish, resulting in low polishing efficiency.

Method used

An electrochemical automatic polishing device is designed, using a bearing mechanism including a fixed cover and a liftable bearing member. Multi-point contact is formed through the support rod, which increases the contact area between the workpiece and the electrolyte, and drives the bearing plate to rise through the hydraulic cylinder. Increase the contact area between the workpiece and the electrolyte.

Benefits of technology

By increasing the contact area between the workpiece and the electrolyte, reducing the contact area between the workpiece and the fixture, the polishing efficiency of the workpiece is significantly improved, and the limitation of the contact area of ​​the workpiece electrolyte is solved by fixtures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrochemical automatic polishing device, and belongs to the technical field of electrochemical treatment. The device comprises an electrolytic bath, the electrolytic bath is filled with a polishing solution, and a cathode plate is arranged on one side of the electrolytic bath; the first bearing part and the second bearing part capable of ascending and descending are arranged on the bearing mechanism, the contact area of a workpiece and electrolyte is increased through point contact formed by the first bearing part and the first supporting rods, the contact area of the workpiece and a clamp is reduced, and the workpiece continues to be upwards jacked after the second supporting rods on the second bearing plate ascend to the top end; the workpiece is separated from the first supporting rod, at the moment, one supporting point position on the workpiece can be continuously polished, the contact area of the workpiece and electrolyte is further increased, the polishing efficiency of the workpiece is improved, and the influence that the contact area of the electrolyte is reduced due to a clamp on the workpiece is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrochemical treatment, and more specifically, to an electrochemical automatic polishing device. Background Art

[0002] Electrochemical polishing is to polish the workpiece surface in a specific electrochemical polishing solution, with the workpiece to be polished as the anode and other materials as the cathode, using the principle of electrochemical reaction anode dissolution to remove burrs and microscopic unevenness on the workpiece surface, thereby improving the performance of the workpiece. Therefore, electrochemical polishing is widely used in various industries because it can level the surface of metal products without mechanical stress.

[0003] The existing polishing equipment realizes the polishing process of the workpiece as follows. First, the operator clamps the workpiece on the fixture and ensures that the fixture is connected to the anode of the power supply, and immerses the workpiece in the polishing liquid through the fixture. By loading a certain current, the workpiece immersed in the polishing liquid can be polished. However, the workpiece is clamped by the fixture. Although the workpiece can be polished and transported under the action of the fixture, when the fixture clamps the workpiece, the clamping part of the workpiece has limited contact with the polishing liquid in the polishing liquid, which affects the polishing of the clamping part of the workpiece. When the workpiece is directly thrown into the polishing equipment, the contact part between the workpiece and the polishing equipment is difficult to polish, which greatly affects the polishing efficiency of the workpiece. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an electrochemical automatic polishing device to solve the following technical problems: (1) The workpiece clamping part has limited contact with the polishing liquid in the polishing liquid, which affects the polishing of the workpiece clamping part.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] An electrochemical automatic polishing device comprises an electrolytic cell filled with polishing liquid, and a cathode plate is arranged on one side of the electrolytic cell;

[0007] The electrolytic cell is provided with a transfer mechanism, which moves the workpiece and is used for transporting the workpiece between the support mechanism outside the electrolytic cell and the support mechanism inside the electrolytic cell;

[0008] A bearing mechanism is provided in the electrolytic cell, the bearing mechanism is provided at the bottom of the transfer mechanism, the bearing mechanism is used to switch the working surface of the workpiece to increase the contact area between the workpiece and the electrolyte, the bearing mechanism includes a fixed cover, a bearing member 1 is provided on the top of the fixed cover, and a lifting bearing member 2 is provided in the fixed cover;

[0009] The bearing member 1 includes a bearing plate 1, a plurality of support rods 1 are arranged on the bearing plate 1 at equal intervals, a plurality of through holes are opened on the bearing plate 1, and the bearing plate 1 is fixedly installed on the top of the fixed cover;

[0010] The second supporting member includes a second supporting plate, on which a plurality of supporting rods are arranged at equal intervals, the plurality of supporting rods correspond one-to-one with the plurality of through holes, the second supporting rods are slidably connected with the through holes on the first supporting plate, and the first supporting rod and the second supporting rod are both connected to the power supply in the fixed cover.

[0011] As a further solution of the utility model, the length of the second support rod is greater than the length of the first support rod, and the radius of the first bearing plate is greater than the radius of the second bearing plate.

[0012] As a further solution of the utility model, a hydraulic cylinder is arranged in the fixed cover, the piston rod of the hydraulic cylinder is fixedly connected to the second supporting plate, and the supporting surface formed by the plurality of second supporting rods rising to the top end is higher than the supporting surface formed by the plurality of first supporting rods.

[0013] As a further solution of the utility model, the transfer mechanism includes a transfer plate, which is used to place the workpiece. Transfer racks are provided on both sides of the transfer plate. The transfer plate is fixed to the transfer rack by a connecting plate. Lifting racks are connected to both ends of the transfer rack. Electric push rods are provided on both sides of the outer wall of the electrolytic cell. The piston rod of the electric push rod is fixedly connected to the lifting rack.

[0014] As a further solution of the utility model, the transfer plate is provided with a plurality of through holes 1 for the support rod 1 to pass through, and the transfer plate is also provided with a plurality of through holes 2 for the support rod 2 to pass through.

[0015] As a further solution of the utility model, bearing platforms are provided on both sides of the bearing plate.

[0016] Compared with the existing solutions, the beneficial effects of the utility model are:

[0017] The utility model increases the contact area between the workpiece and the electrolyte and reduces the contact area between the workpiece and the fixture by means of the point contact formed by the support member 1 and the liftable support member 2 on the support mechanism and the multiple support rods 1 of the support member 1. After the multiple support rods 2 on the support plate 2 rise to the top, the workpiece continues to be lifted upward, so that the workpiece is separated from the support rod 1. At this time, a supporting point on the workpiece can continue to be polished, further increasing the contact area between the workpiece and the electrolyte, improving the polishing efficiency of the workpiece, and solving the problem of the fixture causing the electrolyte contact area to decrease. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model is a schematic structural diagram of an electrochemical automatic polishing device.

[0019] Figure 2 It is a structural schematic diagram of the transfer mechanism in the utility model.

[0020] Figure 3 It is a structural schematic diagram of the transfer plate in the utility model.

[0021] Figure 4 It is a structural schematic diagram of the bearing mechanism in the utility model.

[0022] Figure 5 It is a structural schematic diagram of a bearing member 1 in the utility model.

[0023] Figure 6 It is a structural schematic diagram of the second bearing member in the utility model.

[0024] In the figure: 1. electrolytic cell; 2. cathode plate; 3. transfer mechanism; 4. transfer plate; 5. transfer frame; 6. lifting frame; 7. electric push rod; 8. through hole one; 9. through hole two; 10. bearing mechanism; 11. fixing cover; 12. bearing member one; 121. bearing plate one; 122. support rod one; 123. through hole; 124. bearing platform; 13. bearing member two; 131. bearing plate two; 132. support rod two. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

[0026] Example 1

[0027] Reference Figure 1-Figure 6 As shown, the utility model is an electrochemical automatic polishing device, comprising an electrolytic cell 1 filled with polishing liquid, and a cathode plate 2 is arranged on one side of the electrolytic cell 1.

[0028] A carrying mechanism 10 is provided in the electrolytic cell 1. The carrying mechanism 10 is provided at the bottom of the transfer mechanism 3. The carrying mechanism 10 is used to switch the working surface of the workpiece to increase the contact area between the workpiece and the electrolyte.

[0029] The bearing mechanism 10 includes a fixed cover 11, a bearing member 12 is arranged on the top of the fixed cover 11, and a lifting bearing member 13 is arranged inside the fixed cover 11; the bearing member 12 includes a bearing plate 121, a plurality of support rods 122 are arranged on the bearing plate 121 at equal intervals, a plurality of through holes 123 are opened on the bearing plate 121, the bearing plate 121 is fixedly installed on the top of the fixed cover 11, and bearing platforms 124 are arranged on both sides of the bearing plate, and the bearing platforms 124 play a supporting role for the transfer plate 4; the bearing member 13 includes a bearing plate 121, a plurality of support rods 122 are arranged on the bearing plate 121 at equal intervals, and a plurality of through holes 123 are opened on the bearing plate 121, and the bearing plate 121 is fixedly installed on the top of the fixed cover 11, and a bearing platform 124 is arranged on both sides of the bearing plate, and the bearing platform 124 plays a supporting role for the transfer plate 4; The second carrier plate 131 is provided with a plurality of second support rods 132 at equal intervals on the second carrier plate 131, and the plurality of second support rods 132 correspond to the plurality of through holes 123 one by one. The second support rods 132 are slidably connected with the through holes 123 on the first carrier plate 121, and the first support rod 122 and the second support rod 132 are both connected with the power supply in the fixed cover 11, and the first support rod 122 and the second support rod 132 are respectively in contact with the workpiece, so that the workpiece serves as an anode and forms an electrical circuit with the cathode plate 2 in the electrolytic cell 1, thereby realizing the polishing operation of the workpiece;

[0030] The length of the second support rod 132 is greater than the length of the first support rod 122, and the radius of the first support plate 121 is greater than the radius of the second support plate 131;

[0031] A hydraulic cylinder is provided in the fixed cover 11, and the piston rod of the hydraulic cylinder is fixedly connected to the second supporting plate 131. The second supporting plate 131 is driven to rise in the fixed cover 11 by the hydraulic cylinder. When the second supporting plate 131 rises and moves to the top, the multiple second supporting rods 132 rise to the top and continue to lift the workpiece upward, so that the workpiece is separated from the first supporting rod 122.

[0032] The electrolytic cell 1 is provided with a transfer mechanism 3, which moves the workpiece and is used for transporting between the outside of the electrolytic cell 1 and the carrier mechanism 10 inside the electrolytic cell 1;

[0033] The transfer mechanism 3 includes a transfer plate 4, which is used to place the workpiece. Transfer frames 5 are arranged on both sides of the transfer plate 4. The transfer plate 4 is fixed to the transfer frame 5 by a connecting plate. Both ends of the transfer frame 5 are connected to a lifting frame 6. Electric push rods 7 are arranged on both sides of the outer wall of the electrolytic cell 1. There are four electric push rods 7 in total. The piston rod of the electric push rod 7 is fixedly connected to the lifting frame 6. The lifting frame 6 is driven to move by the electric push rod 7, thereby driving the transfer plate 4 between the two transfer frames 5 to move up and down, so that the workpiece on the transfer plate 4 can be transported from outside the electrolytic cell 1 to the supporting mechanism 10 in the electrolytic cell 1, and at the same time, the workpiece can be transported from the electrolytic cell 1 to the outside of the electrolytic cell 1, so as to realize the unloading and replacement of the workpiece; a plurality of through holes 8 for the support rod 1 122 to pass through are opened on the transfer plate 4, and a plurality of through holes 2 9 for the support rod 2 132 to pass through are also arranged on the transfer plate 4.

[0034] The working principle of an electrochemical automatic polishing device of the utility model is as follows:

[0035] The workpiece is placed on the transfer plate 4, and the lifting frame 6 is driven down by the electric push rod 7, so that the workpiece on the transfer plate 4 can be transported from outside the electrolytic cell 1 to inside the electrolytic cell 1, and placed on the two bearing platforms 124 of the bearing plate 121. At this time, the workpiece is separated from the transfer plate 4 under the action of the multiple support rods 122 of the bearing plate 121. The multiple support rods 122 support the workpiece. The point contact formed by the multiple support rods 122 increases the contact area between the workpiece and the electrolyte, avoiding that the contact area between the workpiece and the fixture is too large, which affects the polishing efficiency of the workpiece;

[0036] After polishing to the set time, the hydraulic cylinder drives the supporting plate 131 to rise in the fixed cover 11. When the supporting plate 131 rises and moves to the top, the multiple supporting rods 132 rise to the top and continue to lift the workpiece upward, so that the workpiece is separated from the supporting rod 122. At this time, the surface of the workpiece continues to be polished, which improves the polishing efficiency of the workpiece and solves the problem of the fixture causing the electrolyte contact area to decrease.

[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. An electrochemical automatic polishing device, characterized in that: The electrolytic cell (1) comprises an electrolytic cell (1), the electrolytic cell (1) is filled with a polishing liquid, and a cathode plate (2) is arranged on one side of the electrolytic cell (1); The electrolytic cell (1) is provided with a transfer mechanism (3), which moves the workpiece and is used for transporting the workpiece between the outside of the electrolytic cell (1) and the supporting mechanism (10) inside the electrolytic cell (1); The electrolytic cell (1) is provided with a bearing mechanism (10), the bearing mechanism (10) is provided at the bottom of the transfer mechanism (3), the bearing mechanism (10) is used to switch the working surface of the workpiece to increase the contact area between the workpiece and the electrolyte, the bearing mechanism (10) comprises a fixed cover (11), a bearing member 1 (12) is provided on the top of the fixed cover (11), and a lifting bearing member 2 (13) is provided in the fixed cover (11); The bearing member (12) comprises a bearing plate (121), a plurality of support rods (122) are arranged on the bearing plate (121) at equal intervals, a plurality of through holes (123) are opened on the bearing plate (121), and the bearing plate (121) is fixedly mounted on the top of the fixed cover (11); The second bearing member (13) comprises a second bearing plate (131), on which a plurality of second supporting rods (132) are arranged at equal intervals, the plurality of second supporting rods (132) corresponding one-to-one with the plurality of through holes (123), the second supporting rods (132) being slidably connected with the through holes (123) on the first bearing plate (121), and the first supporting rod (122) and the second supporting rod (132) being both connected to a power source in the fixed cover (11).

2. An electrochemical automatic polishing device according to claim 1, characterized in that: The length of the second support rod (132) is greater than the length of the first support rod (122), and the radius of the first support plate (121) is greater than the radius of the second support plate (131).

3. An electrochemical automatic polishing device according to claim 2, characterized in that: A hydraulic cylinder is arranged in the fixed cover (11), and the piston rod of the hydraulic cylinder is fixedly connected to the second bearing plate (131). The supporting surface formed by the plurality of second supporting rods (132) rising to the top end is higher than the supporting surface formed by the plurality of first supporting rods (122).

4. The electrochemical automatic polishing device according to claim 1, characterized in that: The transfer mechanism (3) comprises a transfer plate (4), the transfer plate (4) is used for placing workpieces, transfer racks (5) are arranged on both sides of the transfer plate (4), the transfer plate (4) is fixed to the transfer rack (5) by a connecting plate, both ends of the transfer rack (5) are connected to a lifting rack (6), and electric push rods (7) are arranged on both sides of the outer wall of the electrolytic cell (1), and the piston rod of the electric push rod (7) is fixedly connected to the lifting rack (6).

5. The electrochemical automatic polishing device according to claim 4, characterized in that: The transfer plate (4) is provided with a plurality of through holes (8) for the first support rod (122) to pass through, and the transfer plate (4) is also provided with a plurality of through holes (9) for the second support rod (132) to pass through.

6. The electrochemical automatic polishing device according to claim 1, characterized in that: Carrying platforms (124) are arranged on both sides of the carrying plate.