Repair grouting device
By designing J-shaped structure hanging frames and moving systems, the problem that the hanging frames cannot be horizontally displaced along bridge road beams in the existing technology is solved, and the rapid and efficient grouting and repair of multi-position cracks is achieved, which improves the practicality of construction and Security.
Patent Information
- Application Number
- CN202421265278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
In the prior art, after hanging on the outside of the bridge road beam, it cannot effectively displace horizontally along the bridge road beam, resulting in the inability to achieve rapid and efficient grouting and repair work of multi-position cracks, which reduces practicality and makes it difficult for construction personnel to enter the hanger. It is difficult to repair cracks during construction.
A J-shaped structure hanging frame is designed to suspend the outside of the bridge road beam through hoisting equipment, and the first guide wheel, second guide wheel and third guide wheel are used to move stably along the bridge road beam. Construction personnel can climb to construction. In the cage, a mud mixing tank, grouting pump and power supply device are installed on the hanger to achieve grouting and repairing cracks through grouting guns.
The stable movement of the hanger and the convenient construction of construction personnel are achieved, the efficiency and safety of grouting and repair are improved, and practicality and feasibility of construction are enhanced.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of grouting devices, and more specifically, to a repair grouting device. Background Art
[0002] When concrete cracks appear on the bridge road beams on both sides of the steel-concrete structure bridge, it is necessary to perform grouting repair on the cracks. Usually, construction workers are required to use a hanging basket to perform grouting repair work on the outside of the bridge road beam, which has low construction efficiency and safety. The existing public technology number CN117888469A proposes a crack repair grouting device for bridge engineering construction. The device blocks high-speed grouting so that the slurry enters the gap of the crack and the gap of the base layer under the action of pressure, thereby effectively preventing secondary cracking caused by the gap still existing in the crack after grouting, and effectively improves the efficiency of crack repair grouting, thereby effectively improving the quality of crack repair. In view of the above-mentioned related technologies, the utility model author believes that the following defects still exist: after the hanger in the comparative literature is hung on the outside of the bridge road beam, it cannot effectively move horizontally along the bridge road beam, and then cannot achieve fast and efficient grouting repair work of cracks in multiple positions, the practicality is reduced, and it is difficult for construction workers to enter the hanger for construction, and it is difficult to repair the cracks. In view of this, we propose a repair grouting device. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] The purpose of the present application is to provide a repair grouting device, which solves the problem that the hanger in the comparative literature of the above-mentioned background technology cannot be effectively horizontally displaced along the bridge road beam after being hung on the outside of the bridge road beam, and then cannot realize fast and efficient grouting repair work of cracks in multiple positions, the practicability is reduced, it is difficult for construction personnel to enter the hanger for construction, and it is difficult to repair the cracks. The J-shaped structure of the hanger can be hung on the outside of the bridge road beam and move stably along the bridge road beam. The construction personnel can achieve the purpose of translation with the construction cage. The mud mixing tank, the grouting pump and the power supply device are installed on the hanger 1. The grouting pump draws mud from the mud mixing tank, and the grouting gun is connected to the grouting gun through a hose by the slurry discharge pipe. The construction personnel can hold the grouting gun to realize grouting repair treatment of the cracks, which has the technical effects of strong practicability, high safety and high pouring efficiency.
[0005] 2. Technical solution
[0006] The technical solution of the present application provides a repair grouting device, comprising: a hanger and a bridge road beam, the hanger is in a J-shaped structure, the hanger includes two first hook beams and two second hook beams, a plurality of vertical pipes are fixedly connected between the first hook beam and the second hook beam, a plurality of horizontal pipes are fixedly connected between the first hook beam and the second hook beam, a construction cage is clamped and installed at the bottom end of the hanger, a first guide wheel is rotatably installed on the first hook beam, two second guide wheels and a third guide wheel are rotatably installed on the second hook beam, the third guide wheel rolls along the upper surface of the bridge road beam, the first guide wheel and the second guide wheel roll along the surfaces on both sides of the bridge road beam respectively, a grouting mechanism and a power supply mechanism are respectively threadedly installed on the two second hook beams, the grouting mechanism includes a first mounting seat, a mud mixing tank and a grouting pump are detachably installed on the first mounting seat, a grouting suction pipe is fixedly connected between the grouting pump and the mud mixing tank, a grouting pump is fixedly connected with a grouting discharge pipe, the grouting discharge pipe is connected with a grouting gun through a hose, and the power supply mechanism includes a second mounting seat, and a power supply device is detachably installed on the second mounting seat.
[0007] By adopting the above technical scheme, when concrete cracks appear in the bridge road beams on both sides of the steel-concrete structure bridge, it is necessary to carry out grouting repair treatment on the cracks. The J-shaped structure hanger is composed of two first hook beams and two second hook beams. The hanger can be suspended on the outside of the bridge road beam by using hoisting equipment, and can be stably moved along the bridge road beam through the first guide wheel, the second guide wheel and the third guide wheel. Construction personnel can climb into the construction cage installed on the hanger, and the first mounting seat and the second mounting seat are respectively installed on the hanger through the two second hook beams. The first mounting seat is used to install the mud mixing tank and the grouting pump, and the second mounting seat is used to install the power supply device. The mud mixing tank is filled with mud raw materials by the personnel on the bridge, and the mud is extracted from the mud mixing tank through the grouting pump through the grouting pipe, and the grouting gun is passed through the grouting pipe through the hose. Then the construction personnel in the construction cage can hold the grouting gun to carry out grouting repair treatment on the cracks.
[0008] Optionally, two lifting rings are fixedly provided on the upper surface of the first hook beam, and the four lifting rings are distributed in a rectangular shape.
[0009] By adopting the above technical solution, the hoisting equipment uses a hoisting rope to connect four hoisting rings, so that the hanger can be suspended and installed on the outside of the bridge road beam.
[0010] Optionally, two first screws are threadedly connected between the first mounting seat and the adjacent second hook beam, a motor is fixedly mounted on the upper surface of the mud mixing tank, an output end of the motor extends into the interior of the mud mixing tank and is transmission-connected with a stirring blade.
[0011] By adopting the above technical solution, the first mounting seat is threadably mounted on the second hook beam by connecting to the first screw rod, and the motor is started to rotate the stirring blade, so that the raw materials added to the mud mixing tank can be evenly stirred.
[0012] Optionally, two second screw rods are threadedly connected between the second mounting seat and the adjacent second hook beam, and the power supply device is electrically connected to the mud mixing tank and the grouting pump.
[0013] By adopting the above technical solution, the second mounting seat is threadably mounted on the second hook beam through two second screw rods, and both the mud mixing tank and the grouting pump can be powered by the power supply device.
[0014] Optionally, a C-shaped buckle is fixedly provided at each of the four corners of the construction cage, and the C-shaped buckle is clamped and connected to the horizontal pipe.
[0015] By adopting the above technical solution, the construction cage is connected to the two horizontal pipes through four C-shaped buckles, which is convenient for installation.
[0016] 3. Beneficial effects
[0017] One or more technical solutions provided in the technical solution of the present application have at least the following technical effects or advantages: the J-shaped hanger can be hung on the outside of the bridge road beam and move stably along the bridge road beam, and the construction personnel can achieve the purpose of translation along with the construction cage. The hanger 1 is equipped with a mud mixing tank, a grouting pump and a power supply device. The grouting pump draws mud from the mud mixing tank, and the grouting gun is connected to the grouting gun through a hose through the slurry discharge pipe. The construction personnel can hold the grouting gun to carry out grouting repair treatment on the cracks, which is highly practical, safe and has high pouring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a repair grouting device disclosed in a preferred embodiment of the present application;
[0019] Figure 2 A schematic diagram of a hanger structure of a repair grouting device disclosed in a preferred embodiment of the present application;
[0020] Figure 3 A repair grouting device disclosed in a preferred embodiment of the present application Figure 2 The enlarged structural diagram at A in the middle;
[0021] Figure 4 A schematic diagram of the construction cage structure of a repair grouting device disclosed in a preferred embodiment of the present application;
[0022] Explanation of numbers in the figure: 1. hanger; 11. first hook beam; 111. first guide wheel; 112. lifting ring; 12. second hook beam; 121. second guide wheel; 122. third guide wheel; 13. horizontal pipe; 14. vertical pipe; 2. bridge road beam; 3. grouting mechanism; 31. first screw rod; 32. first mounting seat; 33. mud mixing tank; 34. motor; 35. stirring blade; 36. grouting pump; 361. slurry suction pipe; 362. slurry discharge pipe; 4. power supply mechanism; 41. second screw rod; 42. second mounting seat; 43. power supply device; 5. construction cage; 51. C-shaped buckle. DETAILED DESCRIPTION
[0023] The present application is further described in detail below in conjunction with the accompanying drawings.
[0024] Reference Figures 1 to 4The embodiment of the present application provides a repair grouting device, comprising: a hanger 1 and a bridge road beam 2, the hanger 1 is a J-shaped structure, the hanger 1 includes two first hook beams 11 and two second hook beams 12, a plurality of vertical pipes 14 are fixedly connected between the first hook beams 11 and the second hook beams 12, a plurality of horizontal pipes 13 are fixedly connected between the first hook beams 11 and the second hook beams 12, a construction cage 5 is clamped and installed at the bottom end of the hanger 1, a first guide wheel 111 is rotatably installed on the first hook beam 11, and two second guide wheels 121 and a third guide wheel 12 are rotatably installed on the second hook beam 12 The first guide wheel 111 and the second guide wheel 121 roll along the surfaces of both sides of the bridge road beam 2, respectively. The two second hook beams 12 are respectively threadedly mounted with a grouting mechanism 3 and a power supply mechanism 4. The grouting mechanism 3 includes a first mounting seat 32, on which a mud mixing tank 33 and a grouting pump 36 are detachably mounted. A grouting suction pipe 361 is fixedly connected between the grouting pump 36 and the mud mixing tank 33. A grouting discharge pipe 362 is fixedly connected to the grouting pump 36, and the grouting discharge pipe 362 is connected to the grouting pump 36 through a hose. The power supply mechanism 4 includes a second mounting seat 42, on which a power supply device 43 is detachably mounted. When concrete cracks appear in the bridge road beams 2 located on both sides of the steel-concrete structure bridge, it is necessary to perform grouting repair on the cracks. The J-shaped structure hanger 1 is composed of two first hook beams 11 and two second hook beams 12. The hanger 1 can be suspended from the outside of the bridge road beam 2 by using a hoisting device. The hanger 1 can be stably moved along the bridge road beam 2 by using a first guide wheel 111, a second guide wheel 121 and a third guide wheel 122. Construction personnel can climb to the construction crane installed on the hanger 1. In the cage 5, the first mounting seat 32 and the second mounting seat 42 are respectively installed on the hanger 1 through two second hook beams 12. The first mounting seat 32 is used to install the mud mixing tank 33 and the grouting pump 36, and the second mounting seat 42 is used to install the power supply device 43. The mud mixing tank 33 is filled with mud raw materials by the personnel on the bridge. The grouting pump 36 draws mud from the mud mixing tank 33 through the grouting pipe 361, and the grouting pipe 362 is passed into the grouting gun through the hose. Then the construction personnel in the construction cage 5 can hold the grouting gun to carry out grouting repair treatment on the cracks.
[0025] Reference Figure 1 and Figure 2 Two lifting rings 112 are fixedly provided on the upper surface of the first hook beam 11, and the four lifting rings 112 are distributed in a rectangular shape. The lifting equipment uses a lifting rope to connect the four lifting rings 112, so that the hanger 1 can be suspended and installed on the outside of the bridge road beam 2.
[0026] Reference Figure 1 and Figure 2Two first screws 31 are threadedly connected between the first mounting seat 32 and the adjacent second hook beam 12. A motor 34 is fixedly installed on the upper surface of the mud mixing tank 33. The output end of the motor 34 extends to the inside of the mud mixing tank 33 and is transmission-connected with a stirring blade 35. The first mounting seat 32 is threadedly installed on the second hook beam 12 by connecting the first screw 31. The motor 34 is started to rotate the stirring blade 35, so that the raw materials added to the inside of the mud mixing tank 33 can be evenly stirred.
[0027] Reference Figure 1 and Figure 2 Two second screws 41 are threadedly connected between the second mounting seat 42 and the adjacent second hook beam 12, and the power supply device 43 is electrically connected to the mud mixing tank 33 and the grouting pump 36. The second mounting seat 42 is threadedly installed on the second hook beam 12 through the two second screws 41, and the mud mixing tank 33 and the grouting pump 36 can both be powered by the power supply device 43.
[0028] Reference Figure 1 and Figure 4 A C-shaped buckle 51 is fixedly provided at each of the four corners of the construction cage 5, and the C-shaped buckle 51 is connected to the cross tube 13 by clamping. The construction cage 5 is connected to the two cross tubes 13 by clamping through the four C-shaped buckles 51, which is convenient for installation.
[0029] Working principle: When concrete cracks appear on the bridge road beams 2 on both sides of the steel-concrete structure bridge, the cracks need to be repaired by grouting. The J-shaped hanger 1 consists of two first hook beams 11 and two second hook beams 12. The hanger 1 can be hung on the outside of the bridge road beam 2 by using the lifting equipment. The first guide wheel 111, the second guide wheel 121 and the third guide wheel 122 can be stably moved along the bridge road beam 2. The construction personnel can climb into the construction cage 5 installed on the hanger 1. The hanger 1 is connected to the second hook beam 111 through the second hook beam 121. The first mounting seat 32 and the second mounting seat 42 are respectively installed. The first mounting seat 32 is used to install the mud mixing tank 33 and the grouting pump 36, and the second mounting seat 42 is used to install the power supply device 43. The mud mixing tank 33 is filled with grouting raw materials by the bridge personnel. The grouting pump 36 extracts mud from the mud mixing tank 33 through the grouting pipe 361, and the grouting pipe 362 is passed into the grouting gun through the hose. Then, the construction personnel in the construction cage 5 can hold the grouting gun to carry out grouting repair of the cracks.
Claims
1. A repair grouting device, characterized in that: The invention comprises: a hanger (1) and a bridge road beam (2), wherein the hanger (1) is in a J-shaped structure, and comprises two first hook beams (11) and two second hook beams (12), wherein a plurality of vertical pipes (14) are fixedly connected between the first hook beam (11) and the second hook beam (12), and a plurality of horizontal pipes (13) are fixedly connected between the first hook beam (11) and the second hook beam (12), and a construction cage (5) is clamped and installed at the bottom end of the hanger (1), and a first guide wheel (111) is rotatably installed on the first hook beam (11), and two second guide wheels (121) and a third guide wheel (122) are rotatably installed on the second hook beam (12), and the third guide wheel (122) rolls along the upper surface of the bridge road beam (2), and the first guide wheel (111) is fixedly connected to the second hook beam (12). The wheel (111) and the second guide wheel (121) respectively roll along the surfaces of both sides of the bridge road beam (2); the two second hook beams (12) are respectively threadedly mounted with a grouting mechanism (3) and a power supply mechanism (4); the grouting mechanism (3) comprises a first mounting seat (32); a mud mixing tank (33) and a grouting pump (36) are detachably mounted on the first mounting seat (32); a grouting suction pipe (361) is fixedly connected between the grouting pump (36) and the mud mixing tank (33); the grouting pump (36) is fixedly connected with a grouting discharge pipe (362); the grouting discharge pipe (362) is connected with a grouting gun via a hose; the power supply mechanism (4) comprises a second mounting seat (42); a power supply device (43) is detachably mounted on the second mounting seat (42).
2. A repair grouting device according to claim 1, characterized in that: Two lifting rings (112) are fixedly provided on the upper surface of each of the first hook beams (11), and the four lifting rings (112) are distributed in a rectangular shape.
3. A repair grouting device according to claim 1, characterized in that: Two first screw rods (31) are threadedly connected between the first mounting seat (32) and the adjacent second hook beam (12); a motor (34) is fixedly mounted on the upper surface of the mud mixing tank (33); an output end of the motor (34) extends into the interior of the mud mixing tank (33) and is transmission-connected to a stirring blade (35).
4. A repair grouting device according to claim 1, characterized in that: Two second screw rods (41) are threadedly connected between the second mounting seat (42) and the adjacent second hook beam (12), and the power supply device (43) is electrically connected to the mud mixing tank (33) and the grouting pump (36).
5. A repair grouting device according to claim 1, characterized in that: A C-shaped buckle (51) is fixedly provided at each of the four corners of the construction cage (5), and the C-shaped buckle (51) is clamped and connected to the horizontal pipe (13).
Citation Information
Patent Citations
Crack repairing and grouting device for bridge engineering construction
CN117888469A