Hydraulic equipment oil tank with descaling mechanism
By designing descaling mechanisms such as water spray, cleaning agent spray and scraper in the oil tank of hydraulic equipment, the automatic removal of scale accumulation in the inner wall of hydraulic oil tank is achieved, solving the problem of low manual operation efficiency in the existing technology, and improving the cleaning efficiency and Security.
Patent Information
- Application Number
- CN202421438438.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The hydraulic oil tank in hydraulic equipment has caused scale accumulation in the inner wall due to long-term use and environmental factors, which affects the fluidity of hydraulic oil and equipment efficiency. The existing descaling methods require manual operation, which are inefficient and prone to errors.
Design a hydraulic equipment oil tank with a descaling mechanism, including a cylindrical hydraulic oil tank, a water jet pipeline, a cleaning agent injection pipeline and a scraper driven by a motor, and achieve the following steps of spraying water, cleaning agent injection and scraping Automatic cleaning of scale accumulation in the inner wall of the hydraulic oil tank.
It realizes automatic removal of scale accumulation in the inner wall of the hydraulic oil tank, reduces maintenance costs, improves cleaning efficiency, avoids secondary pollution caused by manual operation, and uses cleaning agent solutions to be more efficient and environmentally friendly.
Smart Images

Figure CN222526598U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hydraulic oil tanks, and in particular relates to a hydraulic equipment oil tank with a descaling mechanism. Background Art
[0002] Hydraulic oil tanks in hydraulic equipment are widely used in industrial production. However, due to long-term use and environmental factors, the inner wall of the oil tank is prone to fouling, affecting the fluidity of the hydraulic oil and the efficiency of the equipment. Hydraulic oil tanks generally adopt a square structure. It is not convenient to clean the corners and the inner wall of the hydraulic oil tank with a square structure. Manual operation is often required. The existing descaling methods usually require manual cleaning. Manual cleaning of the oil tank takes time and manpower, is prone to errors, and is not efficient. When manually cleaning the oil tank, if the operation is improper, it may cause secondary pollution to the oil tank, affecting the sealing and service life of the oil tank.
[0003] Therefore, there is a need for a hydraulic equipment oil tank with a descaling mechanism that can automatically and effectively remove scale deposited on the inner wall of the oil tank. Utility Model Content
[0004] In order to make up for the deficiencies of the prior art, the utility model provides a hydraulic equipment oil tank with a descaling mechanism.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A hydraulic equipment oil tank with a descaling mechanism comprises a hydraulic oil tank, wherein the hydraulic oil tank is designed to be cylindrical;
[0007] A water spray pipeline for spraying clean water onto the inner wall of the hydraulic oil tank is laid under the top cover of the hydraulic oil tank around the circumference of the inner wall of the hydraulic oil tank;
[0008] A cleaning agent spraying pipeline for spraying a cleaning agent solution onto the inner wall of the hydraulic oil tank is laid at the bottom of the hydraulic oil tank around the circumference of the inner wall of the hydraulic oil tank;
[0009] A scraper driven by a motor is arranged inside the hydraulic oil tank to make a circular motion around the inner wall surface and the bottom wall surface of the hydraulic oil tank and to scrape off the scale on the inner wall surface and the bottom wall surface of the hydraulic oil tank.
[0010] The hydraulic equipment oil tank with a descaling mechanism can automatically clean the scale deposited on the inner wall of the hydraulic oil tank through steps such as water spraying, cleaning agent spraying and scraping.
[0011] Preferably, a plurality of water spray nozzles with valves are evenly distributed in a circle on the water spray pipeline.
[0012] Preferably, the cleaning agent injection pipeline is circumferentially evenly distributed with a plurality of injection nozzles with valves extending into the hydraulic oil tank and flush with the bottom wall of the hydraulic oil tank.
[0013] The circumferentially distributed water spray nozzles and jet nozzles ensure that the cleaning agent and water can evenly cover all parts of the inner wall of the hydraulic oil tank to avoid omissions or excessive cleaning of certain areas.
[0014] Preferably, a drain port with a valve is provided at the bottom of the hydraulic oil tank, and the drain port can conveniently discharge the scale and cleaning solution.
[0015] Preferably, a mounting seat is provided on the side of the hydraulic oil tank, and a vibration motor is provided on the mounting seat.
[0016] The vibrations generated by the vibration motor can loosen the deposits on the inner wall of the fuel tank, making the deposits easier to remove.
[0017] Compared with the prior art, the technical effects and advantages of the utility model are:
[0018] The water spraying pipeline in the hydraulic equipment oil tank with a descaling mechanism sprays clean water to the inner wall of the hydraulic oil tank, which can soften and gradually remove the scale. The cleaning agent spraying pipeline sprays the cleaning agent solution to the inner wall of the hydraulic oil tank to further decompose and remove the scale. The scraper is driven by a motor to make a circular motion around the inner wall and bottom wall of the hydraulic oil tank. On the one hand, the scraper can scrape the softened scale off the inner wall of the oil tank; on the other hand, it can also scrape the scale that has been scraped off from the bottom of the oil tank;
[0019] The hydraulic equipment oil tank with a descaling mechanism goes through automatic cleaning steps, such as spraying water, spraying detergent and scraping, without the need for human intervention, thus reducing maintenance costs. The automatic cleaning method greatly improves the cleaning efficiency, reduces the time and manpower for manual cleaning, and avoids secondary contamination of the oil tank caused by improper operation during manual cleaning of the oil tank. Descaling using a detergent solution is more efficient and environmentally friendly than traditional physical methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the first viewing angle of the embodiment 1 of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the second viewing angle of Example 1 of the utility model;
[0022] Figure 3 This is a schematic diagram of the first internal structure of Embodiment 1 of the present utility model;
[0023] Figure 4 This is a schematic diagram of the second internal structure of Embodiment 1 of the present utility model;
[0024] Figure 5 This is a schematic diagram of the structure of Example 2 of the utility model.
[0025] In the figure: 1. hydraulic oil tank; 2. water spray pipeline; 3. cleaning agent spray pipeline; 4. motor; 5. scraper; 6. water spray nozzle; 7. spray nozzle; 8. sewage outlet; 9. pipe clamp; 10. support; 11. mounting base; 12. vibration motor. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] like Figure 1-4 As shown, a hydraulic equipment oil tank with a descaling mechanism comprises a hydraulic oil tank 1, wherein the hydraulic oil tank 1 is designed to be cylindrical, and the cylindrical hydraulic oil tank 1 is convenient for laying the descaling mechanism therein;
[0029] A water spraying pipeline 2 for spraying clean water onto the inner wall of the hydraulic oil tank 1 is laid under the top cover of the hydraulic oil tank 1 around the circumference of the inner wall of the hydraulic oil tank 1;
[0030] A cleaning agent spraying pipeline 3 for spraying a cleaning agent solution onto the inner wall of the hydraulic oil tank 1 is laid at the bottom of the hydraulic oil tank 1 around the circumference of the inner wall of the hydraulic oil tank 1;
[0031] A scraper 5 driven by a motor 4 is arranged inside the hydraulic oil tank 1 to make a circular motion around the inner wall and bottom wall of the hydraulic oil tank 1 and to scrape off the scale on the inner wall and bottom wall of the hydraulic oil tank 1 .
[0032] The water spray pipeline 2, the cleaning agent spray pipeline 3 and the scraper 5 constitute a descaling mechanism;
[0033] The hydraulic equipment oil tank with a descaling mechanism can automatically clean the scale on the inner wall of the hydraulic oil tank 1 through steps such as water spraying, cleaning agent spraying and scraping. Specifically, the water spraying pipeline 2 sprays clean water on the inner wall of the hydraulic oil tank 1 to soften and gradually remove the scale, the cleaning agent spraying pipeline 3 sprays the cleaning agent solution on the inner wall of the hydraulic oil tank 1 to further decompose and remove the scale, and the scraper 5 is driven by the motor 4 to make a circular motion around the inner wall surface and the bottom wall surface of the hydraulic oil tank 1. On the one hand, the scraper 5 can scrape the softened scale off the inner wall of the oil tank; on the other hand, it can also scrape the scraped scale off from the bottom of the oil tank.
[0034] During the automatic cleaning process, water spraying is usually performed before spraying the cleaning agent. This sequence helps to improve the cleaning effect while protecting the safety of the cleaning equipment and the fuel tank. First, water spraying can help soften the scale on the inner wall of the fuel tank, making it easier for the subsequent cleaning agent to dissolve and remove the scale. Water spraying can also dilute the cleaning agent to prevent the cleaning agent from quickly forming an area with excessively high concentration on the inner wall of the fuel tank, avoiding possible chemical reactions or damage to the inner wall of the fuel tank. When the scale on the inner wall of the fuel tank is softened by water, spraying the cleaning agent solution will react with the scale more effectively, thereby removing the dirt more thoroughly.
[0035] The automatic cleaning method greatly improves the cleaning efficiency, reduces the time and manpower of manual cleaning, and avoids the secondary contamination of the oil tank caused by improper operation during manual cleaning of the oil tank. This equipment can adapt to long-term use, can effectively remove scale and improve the efficiency of hydraulic equipment.
[0036] The water spray pipeline 2 is evenly distributed in a circle with a plurality of water spray nozzles 6 with valves.
[0037] The cleaning agent injection pipeline 3 is fixed to the bottom of the hydraulic oil tank 1 by a pipe clamp 9. The cleaning agent injection pipeline 3 is evenly distributed with a plurality of injection nozzles 7 with valves extending into the hydraulic oil tank 1 and flush with the bottom wall of the hydraulic oil tank 1. The injection nozzles 7 penetrate the hydraulic oil tank 1 and are sealed. This can prevent the oil from leaking outside the oil tank and ensure the safety of the operator.
[0038] Moreover, the valves on the water spray nozzle 6 and the injection nozzle 7 are both one-way valves to prevent oil from entering the cleaning agent injection pipeline 3.
[0039] The circumferentially evenly distributed water spray nozzles 6 and injection nozzles 7 can ensure that the cleaning agent and water can evenly cover all parts of the inner wall of the hydraulic oil tank 1 to avoid omissions or excessive cleaning of certain areas. Each water spray nozzle 6 and injection nozzle 7 is equipped with a valve, so that the switch of each nozzle can be independently controlled to achieve precise control of the cleaning process and save the use of cleaning agents and water.
[0040] The injection nozzle 7 extends into the oil tank and is flush with the bottom wall surface, and can be effectively used in conjunction with the scraper 5, so that the scraper 5 can remove the dirt at the bottom while avoiding damage to the structure of the bottom of the oil tank.
[0041] The uniform cleaning of the water spray nozzle 6 and the injection nozzle 7 can protect the inner wall of the oil tank, reduce corrosion and wear, and thus extend the overall service life of the hydraulic equipment.
[0042] Cleaning agents can be used to decompose and remove scale, usually chemical cleaning agents, which can effectively decompose and remove scale on the inner wall of the oil tank. Specifically, compounds with strong surface activity, such as surfactants, organic acids, etc., can be selected. These substances can react chemically with scale, thereby effectively removing scale on the inner wall of the oil tank. It should be noted that the selection and use of cleaning agents should be carried out according to actual conditions and safety standards to ensure that no damage is caused to the oil tank, hydraulic oil and other equipment.
[0043] A drain port 8 with a valve is provided at the bottom of the hydraulic oil tank 1. The drain port 8 can conveniently discharge the scale and cleaning agent solution, and is convenient for regularly cleaning the scale and pollutants inside the oil tank.
[0044] When the drain port 8 is used in conjunction with the scraper 5, the drain port 8 can serve as an auxiliary outlet for scraping dirt from the scraper 5, and discharge the dirt and cleaning solution scraped off by the scraper 5 out of the oil tank. In this way, the scraper 5 can effectively discharge the dirt and cleaning solution from the oil tank, avoiding the accumulation of dirt and pollutants in the oil tank, while maintaining the cleanliness and sealing of the inside of the oil tank.
[0045] A support 10 arranged in a circumference is provided at the bottom of the hydraulic oil tank 1 for mounting and fixing the hydraulic oil tank 1 .
[0046] Example 2
[0047] like Figure 5 As shown, on the basis of Example 1, a vibration device is added to generate vibration to loosen dirt. The vibration device includes a mounting seat 11 on the side of the hydraulic oil tank 1 and a vibration motor 12 installed on the mounting seat 11 and connected to the hydraulic oil tank 1.
[0048] The vibration generated by the vibration motor 12 can loosen the scale on the inner wall of the oil tank, making it easier to remove the scale. The vibration of the vibration motor 12 can increase the penetration of the cleaning agent in the oil tank, allowing the cleaning agent to penetrate deeper into the tiny pores and uneven surfaces of the inner wall of the oil tank, thereby improving the cleaning effect. The vibration of the vibration motor 12 can increase the contact area and frequency between the cleaning agent and the scale, accelerate the cleaning reaction, and thus improve the cleaning efficiency.
[0049] In the hydraulic equipment oil tank with a descaling mechanism, the role of the cleaning agent is mainly to dissolve and remove the scale on the inner wall of the oil tank, rather than directly cleaning the scale. The specific descaling process can be carried out according to the following steps:
[0050] 1. Water spraying and softening: The water spraying pipeline 2 sprays clean water. The purpose of water spraying is to soften the scale on the inner wall of the hydraulic oil tank 1, making it soft and partially dissolved.
[0051] 2. Detergent injection: The detergent injection pipeline 3 sprays the detergent solution. The purpose of detergent injection is to further decompose and remove the scale. After opening the valve on each detergent injection nozzle 7, the detergent is evenly sprayed onto the inner wall of the oil tank. The detergent can react chemically with the scale to dissolve and fall off.
[0052] 3. Scraping by scraper 5: The scraper 5 is close to the inner wall of the hydraulic oil tank 1 and is driven by the motor 4 to make a circular motion, which can scrape the softened scale from the inner wall of the oil tank, and at the same time scrape the scraped scale from the bottom of the oil tank and discharge it from the oil tank through the drain port 8.
[0053] 4. Spray water to clean the hydraulic oil tank 1: After completing the above three steps, spray clean water through the water spray pipe 2 and rotate the scraper 5 to clean the hydraulic oil tank 1. After cleaning, stop spraying water and scraping with the scraper 5, dry the inner chamber wall of the hydraulic oil tank 1, and then you can start oiling.
[0054] In general, the descaling process is to achieve automatic cleaning and descaling of the scale on the inner wall of the hydraulic oil tank 1 through the steps of water spraying, cleaning agent injection, scraping with a scraper 5, and vibration loosening. Through the synergistic effect of these steps, the scale on the inner wall of the oil tank can be effectively removed, the reliability and operation efficiency of the equipment can be improved, and the automatic descaling function is provided without manual intervention, thereby reducing maintenance costs; at the same time, the use of a cleaning agent solution for descaling is more efficient and environmentally friendly than traditional physical methods.
[0055] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hydraulic equipment oil tank with a descaling mechanism, comprising a hydraulic oil tank (1), characterized in that: The hydraulic oil tank (1) is designed to be cylindrical; A water spray pipeline (2) for spraying clean water onto the inner wall of the hydraulic oil tank (1) is laid below the top cover of the hydraulic oil tank (1) and around the circumference of the inner wall of the hydraulic oil tank (1); A cleaning agent spraying pipeline (3) for spraying a cleaning agent solution onto the inner wall of the hydraulic oil tank (1) is laid at the bottom of the hydraulic oil tank (1) and around the circumference of the inner wall of the hydraulic oil tank (1); A scraper (5) is arranged inside the hydraulic oil tank (1) and is driven by a motor (4) and moves in a circular motion around the inner wall surface and the bottom wall surface of the hydraulic oil tank (1) to scrape away scale on the inner wall surface and the bottom wall surface of the hydraulic oil tank (1).
2. A hydraulic equipment oil tank with a descaling mechanism according to claim 1, characterized in that: A plurality of water spray nozzles (6) with valves are evenly distributed on the water spray pipeline (2) in a circular pattern.
3. A hydraulic equipment oil tank with a descaling mechanism according to claim 1, characterized in that: The cleaning agent spray pipeline (3) is evenly distributed in a circle with a plurality of spray nozzles (7) having valves, extending into the hydraulic oil tank (1) and flush with the bottom wall of the hydraulic oil tank (1).
4. A hydraulic equipment oil tank with a descaling mechanism according to claim 3, characterized in that: The injection nozzle (7) is sealed at the location where it penetrates the hydraulic oil tank (1).
5. The hydraulic equipment oil tank with a descaling mechanism according to claim 1, characterized in that: A sewage outlet (8) with a valve is provided at the bottom of the hydraulic oil tank (1).
6. The hydraulic equipment oil tank with a descaling mechanism according to claim 1, characterized in that: The cleaning agent injection pipeline (3) is fixed to the bottom of the hydraulic oil tank (1) via a pipe clamp (9).
7. The hydraulic equipment oil tank with a descaling mechanism according to claim 1, characterized in that: A support (10) arranged in a circumferential manner is provided at the bottom of the hydraulic oil tank (1).
8. A hydraulic equipment oil tank with a descaling mechanism according to any one of claims 1 to 7, characterized in that: A mounting seat (11) is provided on the side of the hydraulic oil tank (1), and a vibration motor (12) is provided on the mounting seat (11).