Airtight tool for testing wire harness
By designing a wire harness test airtight tooling that includes frame shell, placement components, test ends and connection components, the problems of large test errors and low efficiency in the prior art are solved, and efficient and accurate airtight testing is achieved to ensure that Product quality.
Patent Information
- Application Number
- CN202421339439.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing wire harness test airtight tooling has problems such as large test error and low efficiency, which leads to frequent missed judgments and affects the production of wire harness.
A wire harness test airtight tooling is designed, including the outer frame case, placement components, test ends and connection components. By directly connecting to the display device, real-time display of the airtight test results is achieved to avoid manual observation errors.
It improves the accuracy and efficiency of airtight testing, reduces errors, ensures the reliability of product quality, and reduces the demand for after-sales service.
Smart Images

Figure CN222528880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an airtight tooling for testing a wiring harness. Background Art
[0002] A wiring harness is a group of metal wires and cables tied together to carry signals and power between devices. In order to facilitate installation and maintenance and ensure that electrical equipment can work under the worst conditions, the wires of different specifications and colors used by the electrical equipment in the vehicle are reasonably arranged and combined into one, and the wires are bundled with insulating materials, which is both complete and reliable.
[0003] In the environment of wire harness production and processing, it is necessary to conduct air-tightness test on it. During the test, tooling is needed to fix and detect the wire harness. At present, EBS / ABS test air-tightness tooling is generally used for air-tightness test. Its working principle is to set an air pipe inside the conduction table and use air pressure to detect whether there is leakage. However, the above test method is to judge the result by manual observation. Manual observation not only has large errors and is prone to missed judgment, but also has low efficiency of human testing, which affects the production of wire harness. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the defects of large test error and low efficiency in the prior art and provide an airtight tooling for wire harness testing.
[0005] The utility model solves the above technical problems through the following technical solutions:
[0006] The utility model provides a wire harness test airtight tool, comprising an outer frame shell,
[0007] An outer frame shell, which is a supporting frame for the entire tooling;
[0008] A placement component, the placement component is installed on the inner wall of the outer frame shell, and the placement component is used to place the test end of the wiring harness to be tested;
[0009] A test end, the test end is connected to the placement component, and the test end is used to test the wiring harness to be tested;
[0010] A connecting component is connected to the test end, and one end of the connecting component is connected to the outer frame shell through the connecting component, and the connecting component is used to connect the display device.
[0011] In this technical solution, the product can be placed directly in the airtight tooling for testing. There are no gaps during testing, which prevents other gases from entering the airtight tooling and affecting the accuracy of the test results. The airtight tooling is directly connected to the display device, which can directly display the airtight test results, making the airtight test visual, and there will be no missed judgments. The error of the airtight test is reduced, and the product airtight test efficiency is high, thereby ensuring product quality and reducing after-sales service.
[0012] Preferably, the outer frame shell includes a front shell, a back shell and a connecting piece, and the front shell and the back shell are connected by a plurality of connecting pieces.
[0013] In this technical solution, an outer frame shell is used to form the main supporting skeleton of the airtight tooling.
[0014] Preferably, the placement assembly comprises a first component ring and a second component ring, the first component ring is mounted on the inner wall of the front shell, and the second component ring is mounted on the inner wall of the back shell;
[0015] When the front shell and the back shell are fitted together, the first component ring and the second component ring are fitted together.
[0016] In this technical solution, products can be placed using a placement component.
[0017] Preferably, the test end comprises a connecting plate and a detection needle, and the connecting plate is arranged inside the placement component;
[0018] Two detection pins are connected to one side of the connection plate, and the connection plate and the detection pins are electrically connected.
[0019] In this technical solution, a test terminal is used to test the product.
[0020] Preferably, the test end further comprises a through-tube, the surface of the through-tube penetrates a side surface of the placement component, and one end of the through-tube close to the inner side of the placement component is in contact with and connected to the through-tube.
[0021] Preferably, the connection assembly comprises a connection cable and an electrical plug end, one end of the connection cable passes through the through-tube and is connected to the connection plate, and the other end of the connection cable passes through the outer frame shell and extends to the outside of the outer frame shell;
[0022] One end of the connecting cable away from the connecting plate is connected with an electrical plug end.
[0023] In this technical solution, the connection component can be used to connect to a display device to display the detection results.
[0024] Preferably, the connection component is connected to the outer frame shell through an anti-loosening component;
[0025] The anti-loosening assembly includes a fixed shell and a fixed cover plate, one side of the fixed shell is connected to the back shell, and one side of the fixed cover plate is connected to the front shell;
[0026] When the back shell and the front shell are fitted together, the fixed shell and the fixed cover plate are in close contact;
[0027] A through slot is formed on one side of the fixed shell close to the fixed shell, and the connecting component passes through the through slot.
[0028] In the technical solution, the anti-loosening component can be used to increase the air tightness of the connection between the connecting component and the outer frame shell, prevent other gases from entering, and prevent the connecting component from loosening.
[0029] Preferably, a soft sealing member is connected to the bottom of the fixed cover plate, and the width of the soft sealing member is smaller than the width of the through groove.
[0030] In the technical solution, a soft plugging piece is used to enable connection with connection components of different diameters.
[0031] Preferably, a reset plate is provided at the inner cavity of the fixed housing;
[0032] A plurality of connecting posts are connected to one side of the reset plate, and the connecting posts are slidably connected to the top surface of the fixed housing;
[0033] A plurality of reset members are connected to the other side of the reset plate, and one end of the reset member away from the reset plate is connected to the inner wall of the fixed shell.
[0034] In the technical solution, the reset member can be used to facilitate the restoration of structures such as the fixed cover plate to the initial position.
[0035] Preferably, the inner cavity side wall of the fixed shell is connected with an anti-deflection column, and the surface of the anti-deflection column is slidably connected with the reset plate.
[0036] In the technical solution, the anti-deflection column can be used to limit the moving track of the reset plate.
[0037] On the basis of conforming to the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present utility model.
[0038] The positive and progressive effects of the utility model are:
[0039] The utility model can place the product directly into the airtight tooling for testing, and there is no gap during testing, which prevents other gases from entering the airtight tooling and affecting the accuracy of the test results. The airtight tooling is directly connected to the display device, and the airtight test results can be directly displayed, making the airtight test visual, and there will be no missed judgment, reducing the error of the airtight test. The product airtight test efficiency is high, thereby ensuring product quality and reducing after-sales service. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a structural schematic diagram of the wire harness test airtight tooling according to an embodiment of the utility model.
[0041] Figure 2 for Figure 1 The overall internal structure diagram of the wiring harness test airtight tooling is shown.
[0042] Figure 3 for Figure 1 The schematic diagram of the placement components, test ends and connector structure of the wire harness test airtight tooling is shown.
[0043] Figure 4 for Figure 1 The schematic diagram of the front view of the wiring harness test airtight tooling is shown.
[0044] Figure 5 for Figure 1 The rear view structural schematic diagram of the wiring harness test airtight tooling is shown.
[0045] Figure 6 for Figure 1 The side view structure diagram of the wiring harness test airtight tooling is shown.
[0046] Figure 7 for Figure 1 The diagram shown is a schematic diagram of the internal structure of the anti-detachment component of the wire harness test airtight tooling.
[0047] Figure 8 for Figure 1 The side view structure diagram of the anti-detachment component of the wire harness test airtight tooling is shown.
[0048] Description of Reference Numerals
[0049] 1. Outer frame shell; 11. Front shell; 12. Back shell; 13. Connector;
[0050] 2. Place components; 21. First component ring; 22. Second component ring;
[0051] 3. Test end; 31. Connecting plate; 32. Detection needle; 33. Through-tube;
[0052] 4. Connecting assembly; 41. Connecting cable; 42. Electrical plug terminal;
[0053] 5. Anti-loosening assembly; 51. Fixed housing; 52. Fixed cover plate; 53. Soft plugging part; 54. Reset plate; 55. Connecting column; 56. Reset part; 57. Anti-deviation column. DETAILED DESCRIPTION
[0054] The present invention is further described below by way of embodiments, but the present invention is not limited to the scope of the embodiments.
[0055] Figures 1 to 8 The figure shows a schematic diagram of the structure of an embodiment of the utility model of the wire harness test airtight tooling. The wire harness test airtight tooling comprises an outer frame shell 1,
[0056] An outer frame shell 1, which is a supporting frame of the entire tooling;
[0057] A placement component 2, the placement component 2 is installed on the inner wall of the outer frame shell 1, and the placement component 2 is used to place the test end of the wiring harness to be tested;
[0058] A test terminal 3, the test terminal 3 is connected to the placement component 2, and the test terminal 3 is used to test the wiring harness to be tested;
[0059] The connecting component 4 is connected to the test end 3, and one end of the connecting component 4 is connected to the outer frame shell 1 through the connecting component 4, and the connecting component 4 is used to connect the display device.
[0060] In this technical solution, the product can be placed directly in the airtight tooling for testing. There are no gaps during testing, which prevents other gases from entering the airtight tooling and affecting the accuracy of the test results. The airtight tooling is directly connected to the display device, which can directly display the airtight test results, making the airtight test visual, and there will be no missed judgments. The error of the airtight test is reduced, and the product airtight test efficiency is high, thereby ensuring product quality and reducing after-sales service.
[0061] The outer frame shell 1 includes a front shell 11 , a rear shell 12 and a connecting member 13 . The front shell 11 and the rear shell 12 are connected by a plurality of connecting members 13 .
[0062] The front surface of the front shell 11 and the top surface of the back shell 12 are both provided with preset holes.
[0063] A rectangular groove is formed on the side of the rear shell 12 .
[0064] In the present technical solution, the outer frame shell 1 is used to form the main supporting framework of the airtight tooling.
[0065] The placement assembly 2 includes a first component ring 21 and a second component ring 22, wherein the first component ring 21 is mounted on the inner wall of the front shell 11, and the second component ring 22 is mounted on the inner wall of the back shell 12;
[0066] When the front shell 11 and the back shell 12 are attached to each other, the first component ring 21 and the second component ring 22 are attached to each other.
[0067] In this technical solution, the placement component 2 can be used to place products.
[0068] The test end 3 includes a connecting plate 31 and a detection needle 32, and the connecting plate 31 is arranged inside the placement component 2;
[0069] Two detection pins 32 are connected to one side of the connection plate 31 , and the connection plate 31 and the detection pins 32 are electrically connected.
[0070] In this technical solution, the test terminal 3 is used to test the product.
[0071] The test end 3 further includes a through-tube 33 , the surface of which penetrates a side surface of the placement component 2 , and one end of the through-tube 33 close to the inner side of the placement component 2 is in contact with and connected to the through-tube 33 .
[0072] The connection assembly 4 includes a connection cable 41 and an electrical plug end 42. One end of the connection cable 41 passes through the through-tube 33 and is connected to the connection plate 31. The other end of the connection cable 41 passes through the outer frame shell 1 and extends to the outside of the outer frame shell 1.
[0073] One end of the connection cable 41 away from the connection board 31 is connected to an electrical plug end 42 .
[0074] In this technical solution, the connection component 4 can be used to connect a display device to display the detection results.
[0075] When in use, place the product in the placement component 2, and then perform an airtight test on the product. Under the action of the test end 3 and the connection component 4, the test result is directly displayed on the airtight device, making the airtight detection visual and improving the detection efficiency. At the same time, it avoids the errors caused by manual testing, ensures product quality, and reduces the probability of after-sales service.
[0076] The connecting component 4 is connected to the outer frame shell 1 through the anti-loosening component 5;
[0077] The anti-loosening assembly 5 includes a fixed shell 51 and a fixed cover plate 52, one side of the fixed shell 51 is connected to the back shell 12, and one side of the fixed cover plate 52 is connected to the front shell 11;
[0078] When the back shell 12 and the front shell 11 are fitted together, the fixed shell 51 and the fixed cover plate 52 are in close contact with each other;
[0079] A through slot is formed on one side of the fixed housing 51 close to the fixed housing 51 , and the connecting assembly 4 passes through the through slot.
[0080] In the present technical solution, the anti-loosening component 5 can be used to increase the air tightness of the connection between the connecting component 4 and the outer frame shell 1, prevent other gases from entering, and prevent the connecting component 4 from loosening.
[0081] A soft sealing member 53 is connected to the bottom of the fixed cover plate 52 , and the width of the soft sealing member 53 is smaller than the width of the through slot.
[0082] In the present technical solution, the soft sealing member 53 is used to enable connection with connection components 4 of different diameters.
[0083] A reset plate 54 is provided in the inner cavity of the fixed housing 51;
[0084] A plurality of connecting posts 55 are connected to one side of the reset plate 54, and the connecting posts 55 are slidably connected to the top surface of the fixed housing 51;
[0085] A plurality of reset members 56 are connected to the other side of the reset plate 54 , and one end of the reset member 56 away from the reset plate 54 is connected to the inner wall of the fixed housing 51 .
[0086] The reset member 56 is a spring or other member with elastic reset function.
[0087] In the present technical solution, the reset member 56 can be used to facilitate the restoration of structures such as the fixed cover plate 52 to their initial positions.
[0088] The inner cavity side wall of the fixed shell 51 is connected with an anti-deflection column 57 , and the surface of the anti-deflection column 57 is slidably connected with the reset plate 54 .
[0089] In the present technical solution, the anti-deflection column 57 can be used to limit the moving track of the reset plate 54 .
[0090] When the connecting cable 41 is installed with the outer frame shell 1, the connecting cable 41 is first passed between the fixed shell 51 and the fixed cover plate 52. Then, when the front shell 11 and the back shell 12 are installed, the fixed shell 51 and the fixed cover plate 52 are moved respectively on the front shell 11 and the back shell 12 to make the fixed shell 51 and the fixed cover plate 52 close to each other, so that the connecting cable 41 is installed in the through groove, and the soft sealing member 53 is used to ensure the stability of the installation of the connecting cable 41 and the airtightness between the two.
[0091] When the front shell 11 and the back shell 12 are opened, under the action of the reset member 56, the reset plate 54 moves along the anti-deflection column 57 toward the fixed cover 52, thereby driving the connecting column 55 and the fixed cover 52 to move in the same direction, so that the fixed cover 52 and the soft sealing member 53 are away from the connecting cable 41, which makes it convenient to take and place the connecting cable 41.
[0092] Although the specific implementations of the utility model are described above, those skilled in the art should understand that this is only an example, and the protection scope of the utility model is defined by the attached claims. Those skilled in the art can make various changes or modifications to these implementations without departing from the principle and essence of the utility model, but these changes and modifications fall within the protection scope of the utility model.
Claims
1. A wire harness test airtight tool, comprising an outer frame shell (1), characterized in that: The wire harness test airtight tool further comprises: an outer frame shell (1), wherein the outer frame shell (1) is a support frame of the entire tool; A placement component (2), the placement component (2) being mounted on the inner wall of the outer frame shell (1), and the placement component (2) being used to place a test end of a wiring harness to be tested; A test end (3), the test end (3) is connected to the placement component (2), and the test end (3) is used to test the wiring harness to be tested; A connecting component (4), the connecting component (4) is connected to the test end (3), and one end of the connecting component (4) is connected through the outer frame shell (1), and the connecting component (4) is used to connect a display device.
2. The wire harness test airtight tooling as claimed in claim 1, characterized in that: The outer frame shell (1) comprises a front shell (11), a back shell (12) and a connecting piece (13); the front shell (11) and the back shell (12) are connected via a plurality of connecting pieces (13).
3. The wire harness test airtight tooling as claimed in claim 1, characterized in that: The placement assembly (2) comprises a first component ring (21) and a second component ring (22), wherein the first component ring (21) is mounted on the inner wall of the front shell (11), and the second component ring (22) is mounted on the inner wall of the back shell (12); When the front shell (11) and the back shell (12) are fitted together, the first component ring (21) and the second component ring (22) are fitted together.
4. The wire harness test airtight tooling as claimed in claim 1, characterized in that: The test end (3) comprises a connecting plate (31) and a detection needle (32), and the connecting plate (31) is arranged inside the placement component (2); Two detection pins (32) are connected to one side of the connection plate (31), and the connection plate (31) and the detection pins (32) are electrically connected.
5. The wire harness test airtight tooling as claimed in claim 4, characterized in that: The test end (3) further comprises a through-tube (33), the surface of which penetrates a side surface of the placement component (2), and one end of the through-tube (33) close to the inner side of the placement component (2) is in contact with and connected to the through-tube (33).
6. The wire harness test airtight tooling as claimed in claim 1, characterized in that: The connection assembly (4) comprises a connection cable (41) and an electrical plug end (42); one end of the connection cable (41) passes through the through-tube (33) and is connected to the connection plate (31); the other end of the connection cable (41) passes through the outer frame shell (1) and extends to the outside of the outer frame shell (1); One end of the connection cable (41) away from the connection plate (31) is connected to an electrical plug terminal (42).
7. The wire harness test airtight tooling according to claim 1, characterized in that: The connecting component (4) is connected to the outer frame shell (1) through the anti-loosening component (5); The anti-loosening component (5) comprises a fixed shell (51) and a fixed cover plate (52); one side of the fixed shell (51) is connected to the rear shell (12), and one side of the fixed cover plate (52) is connected to the front shell (11); When the back shell (12) and the front shell (11) are fitted together, the fixed shell (51) and the fixed cover plate (52) are in close contact with each other; A through slot is provided on one side of the fixed shell (51) close to the fixed shell (51), and the connecting component (4) passes through the through slot.
8. The wire harness test airtight tooling as claimed in claim 7, characterized in that: A soft sealing member (53) is connected to the bottom of the fixed cover plate (52), and the width of the soft sealing member (53) is smaller than the width of the through slot.
9. The wire harness test airtight tooling as claimed in claim 7, characterized in that: A reset plate (54) is provided in the inner cavity of the fixed housing (51); A plurality of connection posts (55) are connected to one side of the reset plate (54), and the connection posts (55) are slidably connected to the top surface of the fixed housing (51); A plurality of reset members (56) are connected to the other side of the reset plate (54), and one end of the reset member (56) away from the reset plate (54) is connected to the inner wall of the fixed housing (51).
10. The wire harness test airtight tooling according to claim 9, characterized in that: The inner cavity side wall of the fixed housing (51) is connected with an anti-deflection column (57), and the surface of the anti-deflection column (57) is slidably connected to the reset plate (54).