Novel counterweight device suitable for dump truck

By designing a new counterweight device suitable for dump trucks, the problems of inaccurate load detection and unstable installation of dump trucks are solved, and the accuracy and stability of the detection results are achieved. It is suitable for dump trucks of different models.

CN222528945UActive Publication Date: 2025-02-25天津同力重工有限公司
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Patent Information

Application Number
CN202421195408.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-25
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The prior art is difficult to effectively evaluate the load load effect of the dump truck, and the installation of the counterweight device is not stable enough, which affects the accuracy of the detection results.

Method used

A new counterweight device suitable for dump vehicles was designed, adopting a modular and combined structure, including placing the base and counterweight body, and improving installation stability and cushioning effect through fixed structure and shock-absorbing springs.

Benefits of technology

The accuracy and stability of load-mounted dump trucks are realized, and the intuitiveness and reliability of the inspection results are improved through modular design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel counterweight device suitable for a dumper, which relates to the technical field of dumper detection, and comprises a placing base and a counterweight block main body, the top of the placing base is provided with a bottom placing groove, and the counterweight block main body is inserted into the bottom placing groove. The two rope hooking blocks are fixedly installed on the two corresponding sides of the balancing weight body, the rope guiding blocks are fixedly installed on the two corresponding sides of the balancing weight body and located above the rope hooking blocks, a rope guiding groove is formed in one side of each rope guiding block, and the cross section of the balancing weight body is of an I-shaped structure. The beneficial effects of the utility model are that by adopting the modularized arrangement structure, different numbers of balancing weights can be placed on the dumper according to the full-load expectation during use, so that the detection mechanism can record the detection result more visually, and the detection mechanism can be suitable for the dumper with different models and requirements, and the applicability of the detection mechanism is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dump truck detection, in particular to a novel counterweight device suitable for dump trucks. Background Art

[0002] A dump truck is a vehicle that unloads goods by itself through hydraulic or mechanical lifting. It is also called a tipper. It is composed of a car chassis, a hydraulic lifting mechanism, a cargo compartment, and a power take-off device. It is one of the common transport vehicles used to transfer a large number of items in the current industrial system. With the development of technology and the times, there are more and more types and requirements of dump trucks that are often used. Before leaving the factory, dump trucks need to be fully loaded to evaluate the load-bearing effect of the dump truck. To this end, we proposed a new counterweight device suitable for dump trucks. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a novel counterweight device suitable for a dump truck, which solves the problems raised in the above-mentioned background technology.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a new type of counterweight device suitable for dump trucks, including a placing base and a counterweight block body, the top of the placing base is provided with a bottom placing groove, the counterweight block body is inserted into the bottom placing groove, two hook rope blocks are fixedly installed on the corresponding sides of the counterweight block body, guide rope blocks are fixedly installed on the corresponding sides of the counterweight block body and above the hook rope blocks, a guide rope groove is provided on one side of the guide rope block, and the cross-section of the counterweight block body is an I-shaped structure.

[0005] Preferably, a first inner mounting groove is provided on one side of the bottom of the rope hook block, and a rope limiting strip is rotatably connected inside the first inner mounting groove, and a limiting groove is provided on the other side of the bottom of the rope hook block, and the rope limiting strip is inserted into the inside of the limiting groove, and a rope limiting plate is fixedly installed on one side of the rope hook block and on both sides corresponding to the limiting groove, and a fixing screw is inserted into the inside of the rope limiting plate, and the fixing screw passes through the rope limiting strip.

[0006] Preferably, a plurality of shock-absorbing springs are fixedly installed on the bottom of the inner wall of the bottom placement groove, two bottom mounting plates are fixedly installed on the top of the shock-absorbing springs, and limiting plugs are fixedly installed on the top of the two bottom mounting plates. A bottom limiting slot is opened at the bottom of the counterweight block body, and the bottom limiting slot cooperates with the bottom mounting plate and the limiting plug. When the counterweight block body is lowered, the deformation of the shock-absorbing springs can be utilized to reduce the impact force on the vehicle.

[0007] Preferably, counterweight block limit installation grooves are provided on both sides corresponding to the counterweight block body, the counterweight block limit installation grooves are internally rotatably connected to the counterweight block limit strip, the counterweight block limit strips are internally rotatably connected to the rotating button, the bottom of the rotating button passes through the counterweight block limit strip and is fixedly installed with a bottom limit plate, and the placement base is provided with limit rotation grooves on both sides corresponding to the placement base, the bottom limit plate is inserted into the interior of the limit rotation groove and cooperates with the limit rotation groove, thereby increasing the stability of the placement base and the counterweight block body after installation is completed.

[0008] Preferably, a connecting block is fixedly installed on one side of the counterweight body, and a connecting groove is provided at one end of the counterweight body away from the connecting block. The connecting block cooperates with the connecting groove to facilitate connection of multiple counterweight bodies when they are placed.

[0009] Preferably, the total weight of the placement base, the counterweight block body and the additional structure is one ton. Since the load capacity of a dump truck is greater than one ton, a one-ton counterweight device is used for convenience of calculation.

[0010] The utility model provides a novel counterweight device suitable for dump trucks, which has the following beneficial effects:

[0011] 1. The new counterweight device suitable for dump trucks adopts a modular setting structure, so that different numbers of counterweights can be placed on the dump truck according to the full load expectations when in use, so that the detection organization can record the detection results more intuitively, and can be applied to dump trucks of different models and requirements, thereby improving its applicability.

[0012] 2. This new counterweight device suitable for dump trucks adopts a combined structure. When in use, the base can be placed on the vehicle body first, and then the counterweight block body can be placed above the base to facilitate its positioning. In addition, the base and the counterweight block body can be fixed by a fixing structure set on the fixing base to increase the stability of the placement. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a structural schematic diagram of another perspective of the utility model;

[0015] Figure 3 A top view of the base of the utility model;

[0016] Figure 4 It is a partial schematic diagram of the utility model;

[0017] Figure 5 For this utility model Figure 2Enlarged view of point A in .

[0018] In the figure: 1. placement base; 2. counterweight body; 3. bottom placement slot; 4. connecting block; 5. connecting slot; 6. shock-absorbing spring; 7. bottom mounting plate; 8. limit plug-in block; 9. bottom limit slot; 10. rope hook block; 11. first inner mounting slot; 12. rope limit strip; 13. limit slot; 14. rope limit plate; 15. fixing screw; 16. rope guide block; 17. rope guide slot; 18. counterweight limit mounting slot; 19. counterweight limit strip; 20. rotating knob; 21. bottom limit plate; 22. limit rotation slot. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] See also Figures 1 to 5 The utility model provides a technical solution: a new type of counterweight device suitable for dump trucks, including a placing base 1 and a counterweight body 2. The total weight of the placing base 1, the counterweight body 2 and the additional structure is one ton. Since the load capacity of the dump truck is greater than one ton, a one-ton counterweight device is used for convenience of calculation. A bottom placing groove 3 is provided on the top of the placing base 1. The counterweight body 2 is inserted into the bottom placing groove 3. Two hook rope blocks 10 are fixedly installed on the corresponding two sides of the counterweight body 2. A guide rope block 16 is fixedly installed on the corresponding two sides of the counterweight body 2 and above the hook rope block 10. A guide rope groove 17 is provided on one side of the guide rope block 16. The cross section of the counterweight body 2 is an I-shaped structure. A connecting block 4 is fixedly installed on one side of the counterweight body 2. A connecting groove 5 is provided at one end of the counterweight body 2 away from the connecting block 4. The connecting block 4 cooperates with the connecting groove 5 to facilitate the connection of multiple counterweight bodies 2 when they are placed.

[0021] A first inner mounting groove 11 is provided on one side of the bottom of the rope hook block 10, and a rope limiting strip 12 is rotatably connected inside the first inner mounting groove 11. A limiting groove 13 is provided on the other side of the bottom of the rope hook block 10, and the rope limiting strip 12 is inserted into the inside of the limiting groove 13. A rope limiting plate 14 is fixedly installed on one side of the rope hook block 10 and on both sides corresponding to the limiting groove 13. A fixing screw 15 is inserted into the inside of the rope limiting plate 14, and the fixing screw 15 passes through the rope limiting strip 12.

[0022] A number of shock-absorbing springs 6 are fixedly installed on the bottom of the inner wall of the bottom placement groove 3, and two bottom mounting plates 7 are fixedly installed on the top of the shock-absorbing springs 6. Limiting blocks 8 are fixedly installed on the tops of the two bottom mounting plates 7. A bottom limiting slot 9 is opened at the bottom of the counterweight block body 2, and the bottom limiting slot 9 cooperates with the bottom mounting plate 7 and the limiting block 8. When the counterweight block body 2 is lowered, the deformation of the shock-absorbing springs 6 can be used to reduce the impact force on the vehicle.

[0023] Counterweight limit installation grooves 18 are provided on the corresponding sides of the counterweight body 2, and the counterweight limit installation grooves 18 are internally rotatably connected to the counterweight limit strip 19, and the counterweight limit strip 19 is internally rotatably connected to the rotating button 20. The bottom of the rotating button 20 passes through the counterweight limit strip 19 and is fixedly installed with a bottom limit plate 21. Limit rotation grooves 22 are provided on the corresponding sides of the placement base 1, and the bottom limit plate 21 is inserted into the inside of the limit rotation groove 22 and cooperates with it, which increases the stability of the placement base 1 and the counterweight body 2 after installation.

[0024] In summary, the new counterweight device suitable for dump trucks, when in use, first place the placing base 1 on the dump truck that needs to be tested. According to the different loads of the dump truck, multiple placing bases 1 can be placed. Then the counterweight body 2 needs to be lifted to the dump truck by a crane or other large equipment. When lifting, the lifting rope is placed inside the hook rope block 10, and then the rope limit bar 12 is rotated upward until one end is inserted into the limiting groove 13. Then, the fixing screw 15 is used to pass through the rope limit bar 12 and the rope limit plate 14 at the same time to limit it and make the connection of the lifting rope more stable. Then, the counterweight body 2 is suspended above the placing base 1 by the crane, and its position is adjusted by the staff so that the counterweight body 2 can be located directly above the placing base 1. As the crane continues to be lowered, the counterweight body 2 is inserted into the bottom placing groove. 3, and the bottom mounting plate 7 and the limiting plug block 8 enter the bottom limiting slot 9. When lowering, the deformation of the shock-absorbing spring 6 is used to buffer it to avoid damage to the vehicle caused by a fast lowering speed. After the lowering is completed, the counterweight limit bar 19 is rotated downward by 90° until the bottom limit plate 21 can be inserted into the limiting rotary groove 22, which means that it is installed in place. When the bottom limit plate 21 is inserted into the limiting rotary groove 22, the rotating knob 20 is rotated so that the bottom limit plate 21 is laterally located inside the limiting rotary groove 22, thereby completing the connection between the placement base 1 and the counterweight body 2, and the lifting rope can be taken out from the inside of the first inner mounting groove 11. When placing multiple counterweight bodies 2, the placement bases 1 are placed side by side, and the connecting groove 5 on one side of the rear counterweight body 2 is located on the outside of the connecting block 4 on the side of the previous counterweight body 2.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A novel counterweight device suitable for dump trucks, comprising a placement base (1) and a counterweight body (2), characterized in that: A bottom placement groove (3) is provided on the top of the placement base (1), and the counterweight block body (2) is inserted into the bottom placement groove (3). Two hook rope blocks (10) are fixedly installed on the corresponding two sides of the counterweight block body (2). A guide rope block (16) is fixedly installed on the corresponding two sides of the counterweight block body (2) and above the hook rope blocks (10). A guide rope groove (17) is provided on one side of the guide rope block (16). The cross section of the counterweight block body (2) is an I-shaped structure.

2. A novel counterweight device suitable for dump trucks according to claim 1, characterized in that: A first inner mounting groove (11) is provided on one side of the bottom of the rope hook block (10), and a rope limiting strip (12) is rotatably connected inside the first inner mounting groove (11). A limiting groove (13) is provided on the other side of the bottom of the rope hook block (10), and the rope limiting strip (12) is inserted into the inside of the limiting groove (13). A rope limiting plate (14) is fixedly installed on one side of the rope hook block (10) and on both sides corresponding to the limiting groove (13), and a fixing screw (15) is inserted into the inside of the rope limiting strip (12). The fixing screw (15) passes through the rope limiting strip (12).

3. A novel counterweight device suitable for dump trucks according to claim 1, characterized in that: A plurality of shock absorbing springs (6) are fixedly mounted on the bottom of the inner wall of the bottom placement groove (3); two bottom mounting plates (7) are fixedly mounted on the top of the shock absorbing springs (6); and a limiting plug block (8) is fixedly mounted on the top of the two bottom mounting plates (7); a bottom limiting slot (9) is provided at the bottom of the counterweight block body (2); and the bottom limiting slot (9) cooperates with the bottom mounting plate (7) and the limiting plug block (8).

4. A novel counterweight device suitable for dump trucks according to claim 1, characterized in that: The counterweight block main body (2) is provided with a counterweight block limit installation groove (18) on both corresponding sides, the counterweight block limit installation groove (18) is rotatably connected to a counterweight block limit bar (19) inside, the counterweight block limit bar (19) is rotatably connected to a rotating button (20) inside, the bottom of the rotating button (20) passes through the counterweight block limit bar (19) and is fixedly installed with a bottom limit plate (21), and the placement base (1) is provided with a limit rotation groove (22) on both corresponding sides, and the bottom limit plate (21) is inserted into the inside of the limit rotation groove (22) and cooperates therewith.

5. A novel counterweight device suitable for dump trucks according to claim 1, characterized in that: A connecting block (4) is fixedly mounted on one side of the counterweight block body (2); a connecting groove (5) is provided at one end of the counterweight block body (2) away from the connecting block (4); and the connecting block (4) cooperates with the connecting groove (5).

6. A novel counterweight device suitable for dump trucks according to claim 1, characterized in that: The total weight of the placement base (1), the counterweight block body (2) and the additional structure is one ton.