Immersion testing device for wet-type electric connector

By designing a wet electrical connector immersion test device including a pressure chamber, an electrical connector fixture, an electric pressure pump, a pressure control assembly and a cylinder, the prior art cannot perform electrical characteristics of electrical connectors at different seawater depths. The problem of simulation testing enables more accurate electrical connector testing.

CN222529430UActive Publication Date: 2025-02-25SHENZHEN KUMPONG INTELLIGENT EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420684765.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-02-25
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The prior art cannot simulate the electrical characteristics of electrical connectors, especially under immersion conditions at different seawater depths.

Method used

A wet electrical connector immersion test device is designed, including a pressure chamber, an electrical connector fixing frame, an electric pressure pump, a pressure control assembly and a cylinder. Electrical parameter tests are performed by applying pressure into the pressure chamber to simulate the subsea environment and connecting it to the female connector through the cylinder drive electrical connector male connector.

Benefits of technology

The device is able to fully simulate subsea pressure and environment, improving the accuracy of electrical indicator testing of electrical connectors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wet-type electric connector immersion test device. The wet-type electric connector immersion test device comprises a pressure chamber; the electric connector fixing frame comprises an electric connector male joint fixing frame and an electric connector female joint fixing plate which are oppositely arranged in the vertical direction; the electric pressure pump is used for applying pressure into the pressure bin; the pressure control assembly is used for being in liquid connection with the electric pressure pump and the pressure bin and monitoring the pressure in the pressure bin; the air cylinder is fixedly connected with the pressure bin, and when the air cylinder moves, the electric connector male joint fixing frame gets close to or away from the electric connector female joint fixing plate in the vertical direction; and the through-bin sealing element is arranged on the pressure bin in a sealing manner, and the through-bin cable realizes electric connection between the electric connector and the outside through the through-bin sealing element. According to the application, the wet-type electric connector can be subjected to immersion testing of various electrical indexes under the condition of simulating a seabed pressure environment.
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Description

Technical Field

[0001] The present application relates to the technical field of submarine equipment, and in particular to an immersion test device for wet electrical connectors. Background Art

[0002] Electrical connectors are very common in submarine equipment, which realize the cable connection between submarine equipment and offshore equipment. The quality stability of electrical connectors is very important for submarine equipment, so the quality stability of electrical connectors can be greatly improved by simulating the electrical parameter performance of electrical connectors before they are put into use. However, electrical connectors are usually used in submarine environments, and it is necessary to simulate whether the immersion of electrical connectors at different seawater depths will affect the quality and function of the electrical connectors. There is no similar testing device in the prior art. Summary of the invention

[0003] In view of this, the technical problem to be solved by the present application is to provide a wet electrical connector immersion test device to solve the problem in the prior art that the electrical characteristics of the electrical connector cannot be simulated tested.

[0004] To solve the above problems, one aspect of the present application provides a wet electrical connector immersion test device, comprising: a pressure chamber, comprising a top cover, a bottom cover and side walls, wherein a sealed space is formed inside the pressure chamber and is filled with insulating oil; an electrical connector fixing frame, comprising an electrical connector male connector fixing frame and an electrical connector female connector fixing plate arranged opposite to each other in a vertical direction, wherein an electrical connector male connector is arranged on the electrical connector male connector fixing frame, and an electrical connector female connector is arranged on the electrical connector female connector fixing plate; an electric pressure pump for applying pressure to the pressure chamber; a pressure control component for liquid-connecting the electric pressure pump and the pressure chamber, and monitoring the pressure in the pressure chamber; a cylinder fixedly connected to the pressure chamber, When the cylinder moves, the male connector fixing frame of the electric connector moves closer to or farther away from the female connector fixing plate in the vertical direction; the through-bin cable and the through-bin seal, the through-bin seal is sealed on the pressure bin, and the through-bin cable realizes the electrical connection between the electric connector and the outside world through the through-bin seal; during the test, the electric pressure pump increases the pressure to the pressure bin, and the pressure control component detects and displays whether the pressure in the pressure bin meets the requirement. When the requirement is met, the electric pressure pump stops increasing the pressure; the cylinder drives the male connector fixing frame of the electric connector to approach the female connector fixing plate of the electric connector relatively and connects the male connector of the electric connector with the female connector of the electric connector; the electrical parameters of the electric connector are tested through the through-bin cable.

[0005] The immersion test device of the present application can fully provide simulation of seabed pressure and environment, making the testing of various electrical indicators of the electrical connector more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1The figure shows the overall structure schematic diagram of a wet electrical connector immersion test device provided by one embodiment of the present application;

[0007] Figure 2 for Figure 1 A schematic front view of the illustrated embodiment;

[0008] Figure 3 yes Figure 2 A cross-section view in terms of BB;

[0009] Figure 4 yes Figure 2 A cross-section in another direction. DETAILED DESCRIPTION

[0010] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer and more understandable, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0011] Words related to directions in this application, such as up, down, top, bottom, inside, outside, high, and low, are based on the position of the immersion test device in normal use.

[0012] The present application provides a wet electrical connector immersion test device, comprising:

[0013] The pressure chamber comprises a top cover, a bottom cover and a side wall, wherein a sealed space is formed inside the pressure chamber and is filled with insulating oil; an electric connector fixing frame comprises an electric connector male connector fixing frame and an electric connector female connector fixing plate which are arranged opposite to each other in a vertical direction, an electric connector male connector is arranged on the electric connector male connector fixing frame, and an electric connector female connector is arranged on the electric connector female connector fixing plate; an electric pressure pump is used to apply pressure to the pressure chamber; a pressure control component is used to liquid-connect the electric pressure pump and the pressure chamber, and monitor the pressure in the pressure chamber; a cylinder is fixedly connected to the pressure chamber, and when the cylinder moves, the electric connector male connector fixing frame is moved relative to the pressure chamber. The female connector fixing plate of the electric connector is moved closer or further away in the vertical direction; the through-bin cable and the through-bin seal, the through-bin seal is sealed on the pressure bin, and the through-bin cable realizes the electrical connection between the electric connector and the outside world through the through-bin seal; during the test, the electric pressure pump increases the pressure to the pressure bin, and the pressure control component detects and displays whether the pressure in the pressure bin meets the requirement. When the requirement is met, the electric pressure pump stops increasing the pressure; the cylinder drives the male connector fixing frame of the electric connector to be relatively close to the female connector fixing plate of the electric connector and connects the male connector of the electric connector to the female connector of the electric connector; the electrical parameters of the electric connector are tested through the through-bin cable.

[0014] In at least one embodiment, the pressure control assembly includes a four-way joint, a pressure sensor, a pressure gauge, and a one-way valve; wherein one joint of the four-way joint is sealed and connected to the top cover, and the remaining three joints are respectively connected to the pressure sensor, the pressure gauge, and the one-way valve; the one-way valve is connected to the pressure output end of the electric pressure pump.

[0015] In at least one embodiment, the cylinder is disposed outside the pressure chamber and fixed on the bottom cover, and the cylinder drives the male connector fixing frame of the electric connector to move relative to the female connector fixing plate of the electric connector.

[0016] In at least one embodiment, the electric pressure pump is an electric hydraulic pump, and an oil-water pressure converter is provided between the pressure chamber and the electric hydraulic pump to convert the liquid pressure of the electric hydraulic pump into the oil pressure required by the pressure chamber.

[0017] In at least one embodiment, the oil-to-water pressure converter is connected to the pressure chamber via a high-pressure oil pipe.

[0018] In at least one embodiment, the cylinder is connected to a transmission rod, and the transmission rod passes through the bottom cover and is connected to a male connector fixing frame of the electrical connector.

[0019] At least one embodiment further includes a pressure chamber support frame, and the pressure chamber is disposed on the pressure chamber support frame.

[0020] At least one embodiment further includes an electrical connector support guide frame, which is used to fix the electrical connector female connector fixing plate and slidably connect the electrical connector male connector fixing frame, so that the electrical connector male connector fixing frame can move directly relative to the electrical connector female connector fixing plate along the electrical connector support guide frame under the drive of external force.

[0021] In at least one embodiment, there are two through-bin seals, which are respectively arranged on the top cover and the bottom cover; the female connector of the electric connector and the male connector of the electric connector are connected in the two through-bin seals through the through-bin cable.

[0022] In at least one embodiment, the test of electrical parameters includes at least one of an insulation test and a voltage withstand test.

[0023] The following will describe in detail various aspects of the embodiments of the present application in conjunction with the accompanying drawings:

[0024] like Figure 1The wet electrical connector immersion test device shown includes an electric hydraulic pump 1, an oil-water pressure converter 3, a pressure chamber 2, and a high-pressure oil pipe 4 connecting the electric hydraulic pump 1, the oil-water pressure converter 3 and the pressure chamber 2. The pressure chamber 2 is a cylinder, including a top cover 9, a bottom cover 11 and a side wall 10, and is filled with insulating oil; a four-way joint 8 is provided on the top cover 9, and the other three joints of the four-way joint 8 are respectively connected to a one-way valve 5, a pressure sensor 7 and a pressure gauge 6, and the other end of the one-way valve 5 is connected to the high-pressure oil pipe 4, so the four-way joint 8 connects the electric pressure pump 1 with the pressure chamber 2, so that the electric pressure pump 1 can apply pressure to the pressure chamber 2, and the pressure sensor 7 and the pressure gauge 6 detect and display the real-time pressure in the pressure chamber. The pressure chamber 2 is vertically set up by a pressure chamber support frame 19; the cylinder 18 is arranged outside the pressure chamber 2, and is fixedly connected to the outer wall of the bottom cover 11 of the pressure chamber through a cylinder bracket 17.

[0025] Look again Figure 2 , Figure 3 and Figure 4 , Figure 2 for Figure 1 A front view of the embodiment shown, Figure 3 yes Figure 2 A cross-sectional view of the BB, Figure 4 yes Figure 2 A cross-section in another direction; Figure 3 It can be seen that an electric connector support guide frame 14 is provided in the pressure chamber 2 and is fixed to the inner wall of the bottom cover. The electric connector support guide frame 14 is fixedly connected to the electric connector female connector fixing plate 12 and is slidably connected to the electric connector male connector fixing frame 13, so that the electric connector male connector fixing frame 13 can move linearly close to or away from the electric connector female connector fixing plate 12 along the electric connector support guide frame 14 when subjected to force. Specifically, a hole is provided on the bottom cover 11 for the transmission rod 15 to pass through. The cylinder 18 is fixedly connected to the electric connector male connector fixing frame 13 through the transmission rod 15. The transmission rod 15 is sealedly connected to the bottom cover 11 through the transmission rod sealing assembly 16, so that the cylinder 18 and the electric connector male connector fixing frame 13 are sealed and indirectly connected. The electric connector male connector 30 is provided on the electric connector male connector fixing frame 13, and the electric connector female connector 20 is provided on the electric connector female connector fixing plate 12. Then, the electric connector female connector 20 and the electric connector male connector 30 are respectively connected by the through-chamber cable 21. As shown Figure 4As shown, the bottom cover 11 and the top cover 9 are also provided with holes for the penetration seal 22 to pass through. The penetration seal 22 provides sealing for the penetration cable 21 and connects the electrical connector in the pressure chamber with the outside world. When the cylinder 18 is working, it outputs power to the transmission rod 15, and the transmission rod 15 pushes the male connector fixing frame 13 of the electrical connector to move vertically upward along the electrical connector support guide frame 14, that is, drives the male connector 30 of the electrical connector to approach the female connector 20 of the electrical connector and finally combines the two, and then simulates the situation of seawater at different depths, that is, the electric hydraulic pump is used to provide power to achieve pressurization of the seawater. The working mode is: the electric hydraulic pump boosts the pressure, and the oil pressure is converted into seawater pressure through the oil-water pressure converter. The pressure in the pressure chamber is displayed by the pressure gauge and can also be displayed in real time through the pressure sensor. For example: when the pressure reaches 10MPa (1MPa seawater pressure is approximately equal to the depth of 100m seawater), it can simulate the state of the electrical connector at a depth of 1000m seawater. At this time, the insulation test, voltage resistance test and other related electrical parameter tests of the electrical connector can be carried out through the through-chamber cable connected to the end of the electrical connector.

[0026] The preferred embodiments of the present invention are described above with reference to the accompanying drawings, but the scope of the present invention is not limited thereby. A person skilled in the art may implement the present invention in a variety of variations without departing from the scope and essence of the present invention, such as using a feature of one embodiment to obtain another embodiment. Any modification, equivalent substitution and improvement made within the technical concept of the present invention shall be within the scope of the present invention.

Claims

1. A wet electrical connector immersion test device, characterized in that include: The pressure chamber comprises a top cover, a bottom cover and side walls, wherein a sealed space is formed inside the pressure chamber and is filled with insulating oil; An electric connector fixing frame, comprising an electric connector male connector fixing frame and an electric connector female connector fixing plate arranged opposite to each other in a vertical direction, wherein the electric connector male connector is arranged on the electric connector male connector fixing frame, and the electric connector female connector is arranged on the electric connector female connector fixing plate; An electric pressure pump, used for applying pressure to the pressure chamber; A pressure control assembly, used for fluidly connecting the electric pressure pump and the pressure chamber, and monitoring the pressure in the pressure chamber; A cylinder is fixedly connected to the pressure chamber, and when the cylinder moves, the male connector fixing frame of the electric connector moves closer to or farther away from the female connector fixing plate of the electric connector in a vertical direction; A through-bin cable and a through-bin seal, wherein the through-bin seal is sealingly arranged on the pressure bin, and the through-bin cable realizes electrical connection between the electrical connector and the outside world through the through-bin seal; During the test, the electric pressure pump increases the pressure to the pressure chamber, and the pressure control component detects and displays whether the pressure in the pressure chamber reaches the requirement. When the requirement is reached, the electric pressure pump stops increasing the pressure; the cylinder drives the male connector fixing frame of the electric connector to be relatively close to the female connector fixing plate of the electric connector and connects the male connector of the electric connector with the female connector of the electric connector; the electrical parameters of the electric connector are tested by passing the cable through the chamber.

2. The immersion test device according to claim 1, characterized in that: The pressure control assembly includes a four-way joint, a pressure sensor, a pressure gauge, and a one-way valve; wherein one joint of the four-way joint is sealingly connected to the top cover, and the remaining three joints are respectively connected to the pressure sensor, the pressure gauge, and the one-way valve; the one-way valve is connected to the pressure output end of the electric pressure pump.

3. The immersion test device according to claim 1, characterized in that: The cylinder is arranged outside the pressure chamber and fixed on the bottom cover, and the cylinder drives the male connector fixing frame of the electric connector to move relative to the female connector fixing plate of the electric connector.

4. The immersion test device according to claim 1, characterized in that: The electric pressure pump is an electric hydraulic pump, and an oil-water pressure converter is provided between the pressure chamber and the electric hydraulic pump to convert the liquid pressure of the electric hydraulic pump into the oil pressure required by the pressure chamber.

5. The immersion test device according to claim 4, characterized in that: The oil-water pressure converter is connected to the pressure chamber through a high-pressure oil pipe.

6. The immersion test device according to claim 3, characterized in that: The cylinder is connected to a transmission rod, and the transmission rod passes through the bottom cover and is connected to a male connector fixing frame of the electrical connector.

7. The immersion test device according to claim 1, characterized in that: It also includes a pressure bin support frame, and the pressure bin is arranged on the pressure bin support frame.

8. The immersion test device according to claim 1, characterized in that: It also includes an electric connector support guide frame, which is used to fix the electric connector female connector fixing plate and slidably connect the electric connector male connector fixing frame, so that the electric connector male connector fixing frame can move directly relative to the electric connector female connector fixing plate along the electric connector support guide frame under the drive of external force.

9. The immersion test device according to claim 1, characterized in that: There are two through-bin seals, which are respectively arranged on the top cover and the bottom cover; the female connector of the electric connector and the male connector of the electric connector are connected in the two through-bin seals through a through-bin cable.

10. The immersion test device according to claim 1, characterized in that: The electrical parameter test includes at least one of an insulation test and a voltage withstand test.