Coil protection assembly and motor stator with same

By designing coil protection components, the coil ends of the motor stator are wrapped with protective covers and fixed parts, the problem of easy damage to the coil during transportation and installation is solved, and the service life and safety of the motor stator are improved.

CN222531402UActive Publication Date: 2025-02-25SUZHOU FUTURE ELECTRICAL APP
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Patent Information

Application Number
CN202420276879.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-05
Publication Date
2025-02-25
Estimated Expiration
2034-02-05

AI Technical Summary

Technical Problem

The motor stator coil is prone to bump during transportation, turnover and installation, resulting in damage or breakage of the coil, affecting the safety, service life and customer satisfaction of the electric operating mechanism.

Method used

A coil protection assembly is designed, including a protective cover and a fixing member, which wraps the end of the coil of the motor stator with the fixing member to avoid collision with other components.

Benefits of technology

It effectively protects the coil, avoids damage, and improves the service life of the motor stator, product reliability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a coil protection assembly and a motor stator with the same, the coil protection assembly comprises a protective cover and a fixing part arranged on the motor stator, the protective cover and the fixing part wrap the end portion of a coil of the motor stator, and the end portion of the coil of the motor stator is fixed on the protective cover. The fixing part comprises a hanging plate arranged on the motor stator, the protective cover is provided with a hook, and the hanging plate is connected with the hook. According to the utility model, the exposed end part of the coil is wrapped inside through the protective cover and the fixing part, so that the coil can be prevented from colliding with other parts during installation or operation, the coil can be effectively protected, coil gouges are avoided, the service life of the motor stator is prolonged, and the reliability and the safety of products are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor stators, and in particular to a coil protection component and a motor stator having the same. Background Art

[0002] The electric operating mechanism of the frame-type circuit breaker is mainly composed of two parts: the motor and the reduction box. The motor part is a single-phase series-excited motor with a relatively compact overall structure. At present, when the electric operating mechanism is installed in cooperation with the mainstream manual operating mechanism manufacturers in the industry, the stator coil of the motor is often damaged. Since the motor structure is relatively compact and the winding is done by a fully automatic machine, the stator coil is exposed. During transportation, turnover and installation, the electric operator is prone to collision with other parts of the frame switch, resulting in damage or breakage of the stator coil, affecting the safety, service life and customer satisfaction of the electric operating mechanism.

[0003] Although the stator winding of the motor of some electric operating mechanisms adopts the process of first winding the enameled wire into a coil and then clamping the coil on the stator core, and although the dust-free cloth can be wrapped around the surface of the coil, the production efficiency is slow, the product consistency is poor, and the phenomenon of stator coil being damaged cannot be completely avoided.

[0004] Therefore, there is a need for a coil protection component and a motor stator having the same that can effectively protect the stator coil, avoid damage to the stator coil, and improve product reliability. Summary of the invention

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a coil protection component and a motor stator having the same.

[0006] The technical solution of the utility model is as follows:

[0007] A coil protection assembly is applied to a motor stator, comprising a protective cover and a fixing component arranged on the motor stator, wherein the protective cover and the fixing component wrap the ends of the coil of the motor stator, the fixing component comprises a hanging plate arranged on the motor stator, the protective cover is provided with a hook, and the hanging plate is connected to the hook.

[0008] As a further improvement of the utility model, the coil passes through the hanging plate, the fixing component also includes an inner baffle plate arranged on the hanging plate, the protective cover includes a top plate, a front baffle plate, a rear baffle plate and an outer baffle plate, the top plate is arranged opposite to the hanging plate, the front baffle plate is arranged opposite to the rear baffle plate, and the inner baffle plate is arranged opposite to the outer baffle plate.

[0009] As a further improvement of the utility model, a hanging groove is provided on a side of the hanging plate close to the motor stator, the hook is arranged on the outer baffle plate, and the hook is inserted into the hanging groove.

[0010] As a further improvement of the utility model, a buckle groove is provided in the hanging groove, and a buckle head is provided at the end of the hook, and the buckle head is inserted into the buckle groove.

[0011] As a further improvement of the utility model, the inner baffle is provided with an insertion port, the top plate is provided with an insertion column, and the insertion column is inserted into the insertion port.

[0012] As a further improvement of the present invention, a plug-in board extending toward the outer baffle is provided on the inner baffle, and the plug interface is arranged on the plug-in board.

[0013] As a further improvement of the utility model, a side of the top plate close to the plug board is provided with a plug slot matching the plug board.

[0014] As a further improvement of the present invention, the distance between the plug board and the hanging board is greater than the exposed length of the coil.

[0015] A motor stator comprises a base, a stator core arranged in the base and a coil wound on the stator core. The base is provided with a plurality of the above-mentioned coil protection components.

[0016] As a further improvement of the present invention, the base and the fixing component are integrally formed.

[0017] According to the utility model of the above scheme, the beneficial effects of the utility model are:

[0018] The utility model wraps the exposed coil ends inside by means of a protective cover and a fixing component, which can prevent the coil from colliding with other components during installation or operation, can effectively protect the coil, prevent the coil from being damaged, increase the service life of the motor stator, and improve product reliability and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the coil protection assembly of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the protective cover of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the fixing component of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the stator of the motor of the utility model.

[0023] In the figure: 1. base; 2. coil; 3. coil protection assembly; 31. protective cover; 311. hook; 312. top plate; 313. front baffle; 314. rear baffle; 315. outer baffle; 316. plug-in column; 317. snap head; 32. fixing component; 321. mounting plate; 322. inner baffle; 323. mounting slot; 324. snap slot; 325. plug-in interface; 326. mounting plate. DETAILED DESCRIPTION

[0024] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0027] See also Figure 1-3The utility model provides a coil protection component, which is applied to a motor stator, including a protective cover 31 and a fixing component 32 arranged on the motor stator. The protective cover 31 and the fixing component 32 wrap the end of the coil 2 of the motor stator. The fixing component 32 includes a hanging plate 321 arranged on the motor stator. The protective cover 31 is provided with a hook 311, and the hanging plate 321 is connected to the hook 311. The utility model wraps the exposed end of the coil 2 inside through the protective cover 31 and the fixing component 32, which can prevent the coil 2 from colliding with other components during installation or operation, and can effectively protect the coil 2 to prevent the coil 2 from being damaged, thereby increasing the service life of the motor stator and improving product reliability and safety.

[0028] As an embodiment of the utility model, the coil 2 passes through the hanging plate 321, the fixing component 32 also includes an inner baffle 322 arranged on the hanging plate 321, and the protective cover 31 includes a top plate 312, a front baffle 313, a rear baffle 314 and an outer baffle 315. The top plate 312 is arranged opposite to the hanging plate 321, the front baffle 313 is arranged opposite to the rear baffle 314, and the inner baffle 322 is arranged opposite to the outer baffle 315. A six-sided geometric structure is formed by the top plate 312, the hanging plate 321, the front baffle 313, the rear baffle 314, the outer baffle 315 and the inner baffle 322, and the end of the coil 2 is wrapped inside the geometric structure, so that the end of the coil 2 is protected in all directions and the protection quality is improved.

[0029] Preferably, the geometric mechanism can adopt a variety of shapes according to the specific motor stator structure, such as a cube, a cuboid, a trapezoidal platform or other geometric shapes, and can even adopt an irregular geometric shape, as long as the protection function of the coil 2 is met. The preferred structure provided by the utility model is as follows:

[0030] Protective cover 31: the top plate 312 is parallel to the mounting plate 321, the front baffle 313 and the rear baffle 314 are both inclined, the end of the front baffle 313 close to the mounting plate 321 is outwardly spread, the end of the rear baffle 314 close to the mounting plate 321 is outwardly spread, the outer baffle 315 connects the top plate 312, the front baffle 313 and the rear baffle 314, and the outer baffle 315 is perpendicular to the top plate 312;

[0031] The fixing component 32: the hanging plate 321 is perpendicular to the inner baffle plate 322. The inner baffle plate 322 is an arc-shaped plate. The side of the inner baffle plate 322 close to the outer baffle plate 315 is convex, and the side of the inner baffle plate 322 away from the outer baffle plate 315 is concave.

[0032] As an embodiment of the utility model, a hanging groove 323 is provided on one side of the hanging plate 321 close to the motor stator, and the hook 311 is arranged on the outer baffle plate 315. The hook 311 is inserted into the hanging groove 323. Through the combination of the hook 311 and the hanging groove 323, the protective cover 31 and the fixing component 32 are combined into a geometric structure, and the hanging groove 323 limits the hook 311 to achieve a fixed connection between the protective cover 31 and the fixing component 32, thereby limiting the protective cover 31, improving the connection strength between the protective cover 31 and the fixing component 32, and avoiding unnecessary falling off of the protective cover 31.

[0033] As an embodiment of the utility model, a snap groove 324 is provided in the hanging groove 323, and a snap head 317 is provided at the end of the hook 311. The snap head 317 is inserted into the snap groove 324. On the basis of the connection between the connecting groove 323 and the hook 311, the snap head 317 and the snap groove 324 are fixed, which can further improve the connection strength between the protective cover 31 and the fixing part 32.

[0034] Preferably, according to specific usage requirements, the snap groove 324 can be set at any position in the hanging groove 323. For example, the snap groove 324 is set on the side of the hanging groove 323 opposite to the motor stator, and accordingly, the snap head 317 is set on the side of the hook 311 away from the motor stator. The combination of the snap groove 324 and the snap head 317 can limit the hook 311 from entering and exiting the hanging groove 323. For example, the snap groove 324 is set on other side surfaces of the hanging groove 323, and accordingly, the snap head 317 is also set on a side close to the snap groove 324. The function of limiting the hook 311 from entering and exiting the hanging groove 323 can also be realized, thereby further improving the connection strength between the protective cover 31 and the fixing component 32.

[0035] As an embodiment of the utility model, an insertion port 325 is provided on the inner baffle plate 322, and a plug-in column 316 is provided on the top plate 312. The plug-in column 316 is inserted into the insertion port 325. On the basis of the fixed connection between the hanging plate 321 and the hook 311, the insertion port 325 and the plug-in column 316 are added to achieve the connection strength between the inner baffle plate 322 and the top plate 312. An additional set of connection components can avoid the protective cover 31 from falling off due to abnormalities in the hook 311, and can effectively improve the connection strength between the fixed component 32 and the protective cover 31.

[0036] As an embodiment of the utility model, a plug-in board 326 extending toward the outer baffle plate 315 is provided on the inner baffle plate 322, and the plug-in port 325 is arranged on the plug-in board 326. Compared with setting the plug-in port 325 on the inner baffle plate 322, the connection strength between the plug-in port 325 and the plug-in column 316 can be improved, and unnecessary influence on the protection of the inner baffle plate 322 can also be avoided.

[0037] As an embodiment of the present invention, a plug-in slot matching the plug-in board 326 is provided on one side of the top plate 312 close to the plug-in board 326. The plug-in slot can limit the plug-in board 326 to a certain extent, and can improve the connection strength between the fixing component 32 and the protective cover 31. Preferably, the plug-in column 316 is arranged inside the plug-in slot, so that the plug-in column 316 is buried inside the plug-in slot to avoid bumping or damage to the plug-in column 316 during installation, and also to avoid unnecessary damage to the operator caused by the plug-in column 316 during the installation process. When the top plate 312 is combined with the plug-in board 326, the plug-in board 326 is first placed in the plug-in slot, and then the plug-in column 316 is aligned with the plug-in interface 325, and finally the plug-in column 316 is inserted into the plug-in interface 325 to complete the combination of the top plate 312 and the plug-in board 326.

[0038] As an embodiment of the utility model, the distance between the plug board 326 and the hanging board 321 is greater than the exposed length of the coil 2, that is, the exposed coil 2 is located between the plug board 326 and the hanging board 321, which can reduce the difficulty of combining the plug board 326 and the top plate 312, and also avoid unnecessary influence on the coil 2 caused by the combination of the protective cover 31 and the fixing part 32.

[0039] See also Figure 4 The utility model provides a motor stator, including a base 1, a stator core arranged in the base 1 and a coil 2 wound on the stator core. The base 1 is provided with a plurality of coil protection components 3. The coil protection components 3 are arranged around the exposed coils 2, which can effectively reduce the size of the coil protection components 3 and can be effectively applied to motors with narrow spaces. At the same time, under the premise of not affecting the normal operation of the motor stator, the exposed coils 2 are protected by the coil protection components 3, so that the overall protection of the coils 2 is achieved, thereby improving the reliability and safety of the product.

[0040] As an embodiment of the utility model, the base 1 and the fixing component 32 are integrally formed, which can not only reduce the overall installation difficulty, but also effectively improve the connection strength between the base 1 and the fixing component 32, and at the same time improve the overall uniformity of the motor stator.

[0041] In summary, the utility model provides a coil protection component and a motor stator having the same, which wraps the exposed end of the coil 2 inside through the protective cover 31 and the fixing part 32, can prevent the coil 2 from colliding with other parts during installation or operation, can effectively protect the coil 2, avoid the coil 2 from being damaged, increase the service life of the motor stator, and improve product reliability and safety; the top plate 312, the hanging plate 321, the front baffle 313, the rear baffle 314, the outer baffle 315 and the inner baffle 322 form a six-sided geometric structure, and the end of the coil 2 is wrapped inside the geometric structure, so as to achieve the end of the coil 2 Protection is provided in all directions to improve the quality of protection; the buckle head 317 is fixed with the buckle groove 324, which can further improve the connection strength between the protective cover 31 and the fixed component 32; the plug-in column 316 is inserted into the plug-in port 325, which can effectively improve the connection strength between the fixed component 32 and the protective cover 31; the plug-in groove limits the plug-in plate 326 to a certain extent, which can improve the connection strength between the fixed component 32 and the protective cover 31; the base 1 and the fixed component 32 are integrally formed, which can not only reduce the overall installation difficulty, but also effectively improve the connection strength between the base 1 and the fixed component 32, and at the same time can also improve the overall unity of the motor stator.

[0042] It should be emphasized that the above are only preferred embodiments of the present invention and do not constitute any form of limitation to the present invention. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A coil protection assembly, applied to a motor stator, characterized in that: The invention comprises a protective cover (31) and a fixing component (32) arranged on the motor stator, wherein the protective cover (31) and the fixing component (32) wrap the end of the coil (2) of the motor stator, and the fixing component (32) comprises a hanging plate (321) arranged on the motor stator, and the protective cover (31) is provided with a hook (311), and the hanging plate (321) is connected to the hook (311).

2. The coil protection assembly according to claim 1, characterized in that: The coil (2) passes through the hanging plate (321); the fixing component (32) further comprises an inner baffle (322) arranged on the hanging plate (321); the protective cover (31) comprises a top plate (312), a front baffle (313), a rear baffle (314) and an outer baffle (315); the top plate (312) is arranged opposite to the hanging plate (321); the front baffle (313) is arranged opposite to the rear baffle (314); and the inner baffle (322) is arranged opposite to the outer baffle (315).

3. The coil protection assembly according to claim 2, characterized in that: A hanging groove (323) is provided on one side of the hanging plate (321) close to the motor stator, the hook (311) is arranged on the outer baffle (315), and the hook (311) is inserted into the hanging groove (323).

4. The coil protection assembly according to claim 3, characterized in that: A buckle groove (324) is provided in the hanging groove (323), and a buckle head (317) is provided at the end of the hook (311), and the buckle head (317) is inserted into the buckle groove (324).

5. The coil protection assembly according to claim 2, characterized in that: The inner baffle plate (322) is provided with an insertion port (325), and the top plate (312) is provided with an insertion column (316), and the insertion column (316) is inserted into the insertion port (325).

6. The coil protection assembly according to claim 5, characterized in that: The inner baffle (322) is provided with a plug-in board (326) extending in the direction of the outer baffle (315), and the plug-in port (325) is arranged on the plug-in board (326).

7. The coil protection assembly according to claim 6, characterized in that: A plug-in slot matching the plug-in board (326) is provided on one side of the top board (312) close to the plug-in board (326).

8. The coil protection assembly according to claim 6, characterized in that: The distance between the plug board (326) and the hanging board (321) is greater than the exposed length of the coil (2).

9. A motor stator, characterized in that: It comprises a machine base (1), a stator core arranged in the machine base (1), and a coil (2) wound on the stator core, wherein the machine base (1) is provided with a plurality of coil protection components (3) according to any one of claims 1 to 8.

10. The motor stator according to claim 9, characterized in that: The machine base (1) and the fixing component (32) are integrally formed.