Cotton wrapping and pipe feeding device for electronic cigarette atomization core
By designing the cotton-plated pipe-in device of the electronic cigarette atomization core, the bending molding and assembly of the cotton material and the heating core is completed by using automated driving components, the product consistency and quality problems caused by manual assembly in the prior art are solved, and efficient and high-quality automated production is achieved.
Patent Information
- Application Number
- CN202421230955.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the assembly process of existing electronic cigarette atomization cores, the cotton mesh stacking, bending and inner cylinder forming processes mainly rely on manual completion, which makes it difficult to guarantee product consistency and low quality pass rate.
A cotton-plated pipe inlet device for electronic cigarette atomization core is designed, including a carrier plate mechanism, a shaping mechanism, a down pressure mechanism, a bracket tube clamping mechanism and a pipe inlet mechanism. The device bends the cotton material and the heating core through the clamping joints and shaping grooves, and uses an automated driving assembly to complete the insertion and cutting of the assembly to achieve automated assembly.
Through automated processes, the assembly process of electronic cigarette atomization core is ensured without manual participation, the product consistency and quality pass rate are improved, and efficient and high-quality production is achieved.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic cigarette assembly devices, and in particular discloses a cotton-wrapped inlet tube device for an electronic cigarette atomizer core. Background Art
[0002] In the structure of electronic cigarettes, the atomizer core is the most core component and the key to converting nicotine or e-liquid into mist. When the battery of the electronic cigarette is powered, the atomizer core will heat up rapidly, heating the e-liquid stored in the cartridge to boiling point, thereby producing smoke similar to traditional tobacco. The existing atomizer core mainly includes cotton strips, heating cores, auxiliary rods and bracket tubes. After the heating core is rolled on the auxiliary rod and then wrapped with cotton strips to form an assembly, the assembly needs to be pushed into the bracket tube to assemble into an atomizer core. However, the molding and assembly processes of stacking the cotton mesh, bending the cotton mesh, and inserting the cotton mesh into the inner tube are mostly done manually, the consistency of the product cannot be guaranteed, and the product quality pass rate is too low. Utility Model Content
[0003] The utility model provides a cotton packing inlet tube device for an electronic cigarette atomization core, aiming to solve the technical problems in the background technology.
[0004] The utility model provides a cotton-wrapped tube feeding device for an atomization core of an electronic cigarette, comprising: a carrier plate mechanism, a placement area for placing cotton material and a heating core is provided on the carrier plate mechanism, and a gap is provided in the placement area; a shaping mechanism, a shaping groove for product molding is provided on the shaping mechanism, and the shaping groove is directly opposite to the gap; a pressing mechanism, the pressing mechanism is provided with an auxiliary rod clamping part, and the auxiliary rod clamping part clamps the auxiliary rod and then presses down directly to the gap, so that the cotton material, the heating core and the auxiliary rod are pressed down to the shaping groove for shaping, so as to obtain an assembly; a bracket tube clamping mechanism, a bracket tube clamping part for clamping the bracket tube is provided at the end of the bracket tube clamping mechanism directly opposite to the shaping groove; a tube feeding mechanism, comprising a clamping component for clamping the assembly and a first driving component, the clamping component is slidably arranged at the top of the shaping groove, the output end of the first driving component is connected to the clamping component, and after the clamping component clamps the assembly, the first driving component drives the clamping component to slide, so that the assembly is inserted into the bracket tube on the bracket tube clamping part.
[0005] As a further improvement of the utility model, the carrier mechanism includes a bracket, a slide rail arranged on the bracket and a carrier assembly slidably arranged on the slide rail. The bracket is also provided with a second driving assembly that drives the carrier assembly to slide. When the second driving assembly drives the carrier assembly to a first preset position, it receives cotton material; when the carrier assembly is driven to a second preset position, it receives the heating core; when the carrier assembly is driven to a third preset position, the gap is opposite to the molding groove.
[0006] As a further improvement of the utility model, the carrier plate mechanism also includes a pressing component, which is arranged on the carrier plate component, and the pressing component presses the heating core after the heating core is placed on the cotton material.
[0007] As a further improvement of the utility model, the carrier plate assembly includes a first carrier plate and a second carrier plate slidably arranged on the slide rail, the second drive assembly includes a first cylinder driving the first carrier plate and a second cylinder driving the second carrier plate, the first cylinder drives the first carrier plate to slide between a first preset position, a second preset position and a third preset position, the second cylinder drives the second carrier plate to slide between the second preset position and the third preset position, the placement area is arranged on the first carrier plate, the pressing and fixing assembly is arranged on the second carrier plate, and a third drive assembly is also arranged adjacent to the second preset position, and the third drive assembly drives the pressing and fixing assembly to open when the second carrier plate slides to the second preset position.
[0008] As a further improvement of the present invention, the molding mechanism also includes a slider slidably arranged in the gap and the molding groove and a fourth driving component for driving the slider to slide. The slider slides to the molding groove under the extrusion of the pressing mechanism, and after the pressing mechanism rises, it slides into the gap under the drive of the fourth driving component.
[0009] As a further improvement of the utility model, the molding mechanism also includes a wire clamping assembly arranged at the end of the molding groove and a fifth driving assembly for driving the wire clamping assembly to clamp or loosen, and the fifth driving assembly drives the wire clamping assembly to clamp the pins of the heating core on the assembly to fit tightly against the auxiliary rod.
[0010] As a further improvement of the utility model, the bracket tube clamping mechanism includes a base plate, a sixth driving component arranged on the base plate and a cutting component for cutting excess cotton material on the assembly. The bracket tube clamping part is slidably arranged on the base plate, and the output end of the sixth driving component is connected to the bracket tube clamping part. After the assembly is inserted into the bracket tube, the sixth driving component drives the bracket tube clamping part to move to the cutting component, and the cutting component cuts excess cotton material on the assembly.
[0011] The beneficial effects achieved by the utility model are:
[0012] The utility model provides a cotton wrapping and tube feeding device for an electronic cigarette atomizer core, which comprises the following steps: stacking cotton material and a heating core in a placement area, clamping an auxiliary rod with a pressing mechanism, pressing the cotton material and the heating core through a clamping slit and into a shaping groove, shaping the cotton material and the heating core through the clamping slit and the shaping groove, bending the cotton material and the heating core into shape with the clamping slit and the shaping groove, clamping a straight section of the cotton material with a clamping component, thereby obtaining a shaped assembly, and then, driven by a first driving component, the clamping component clamps the assembly and inserts it into a bracket tube clamped on a bracket tube clamping mechanism, thereby completing the cotton wrapping and tube feeding process, and the entire processing process does not require manual participation, thereby enabling the automatic, efficient and high-quality production of electronic cigarette atomizer cores. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the cotton-wrapped inlet tube device of the electronic cigarette atomizer core of the utility model;
[0014] Figure 2 It is a partial structural schematic diagram of an embodiment of the cotton-wrapped inlet tube device of the electronic cigarette atomizer core of the utility model;
[0015] Figure 3 It is another partial structural schematic diagram of an embodiment of the cotton-wrapped inlet tube device of the electronic cigarette atomizer core of the utility model;
[0016] Figure 4 It is another partial structural schematic diagram of an embodiment of the cotton-wrapped inlet tube device of the electronic cigarette atomizer core of the utility model;
[0017] Figure 5 It is another partial structural schematic diagram of an embodiment of the cotton-wrapped inlet tube device of the electronic cigarette atomizer core of the utility model;
[0018] Figure 6 This is a state diagram of the cotton material and heating core during the molding process under the push of the auxiliary rod. DETAILED DESCRIPTION
[0019] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0020] In this utility model, the technical solution of the present disclosure will be described by taking the atomizer core parts and the assembly mechanism of the present application for assembling the parts as an example. Figure 6 It can be seen from the structure that the workpiece to be processed may include a cotton strip 6, a mesh 7 and an energized pin 8 forming the atomizing core part; the assembly processing of the component will be described in detail below with reference to a specific example.
[0021] Figures 1 to 5 The following is a schematic diagram showing the structure of an embodiment of the cotton-wrapped inlet tube device of the electronic cigarette atomizer core of the utility model. Figures 1 to 5 As shown, the cotton wrapping tube feeding device of the electronic cigarette atomization core includes: a carrier mechanism 1, a shaping mechanism 2, a pressing mechanism 3, a support tube clamping mechanism 4 and a tube feeding mechanism 5.
[0022] Among them, the carrier mechanism 1 is provided with a placement area 11 for placing cotton material and heating core, and the placement area 11 matches the size of the cotton material to ensure that the cotton material placed in the placement area 11 will not move easily, and the placement area 11 is provided with a gap 12. The shaping mechanism 2 is provided with a shaping groove 21 for product molding, and the shaping groove 21 is opposite to the gap 12. The pressing mechanism 3 is provided with an auxiliary rod clamping part 31, and the auxiliary rod clamping part 31 clamps the auxiliary rod and presses down against the gap 12, so that the cotton material, the heating core, and the auxiliary rod are pressed down to the shaping groove 21 for shaping, and an assembly is obtained. The bracket tube clamping mechanism 4 is provided with a bracket tube clamping part 41 for clamping the bracket tube at the end of the shaping groove 21. The tube feeding mechanism 5 includes a clamping component 51 and a first driving component 52 of the clamping assembly. The clamping component 51 is slidably arranged on the top of the forming groove 21. The output end of the first driving component 52 is connected to the clamping component 51. After the clamping component 51 clamps the assembly, the first driving component 52 drives the clamping component 51 to slide so that the assembly is inserted into the bracket tube on the bracket tube clamping part 41.
[0023] Specifically, after the cotton material and the heating core are stacked in the placement area 11, the pressing mechanism 3 clamps the auxiliary rod to press down the cotton material and the heating core. After the auxiliary rod abuts against the heating core, the cotton material and the heating core pass through the slit 12 to reach the shaping groove 21, and the cotton material is wrapped on the heating core, and the heating core is wrapped on the auxiliary rod to obtain an assembly. Then, the clamping assembly 51 clamps the assembly to prevent the cotton material of the assembly from spreading, and then the first driving assembly 52 drives the clamping assembly 51 to move toward the bracket tube clamping mechanism 4 to insert the assembly into the bracket tube to obtain the atomization core of the electronic cigarette.
[0024] In this embodiment, after the cotton material and the heating core are stacked and placed in the placement area 11, the pressing mechanism 3 clamps the auxiliary rod, and then presses the cotton material and the heating core through the slit 12 to the shaping groove 21, and the cotton material and the heating core are shaped by the shaping groove 21. The cotton material and the heating core are bent into shape by the slit 12 and the shaping groove 21, and then the straight section of the cotton material is clamped by the clamping component 51 to obtain a shaped assembly, and then under the drive of the first driving component 52, the clamping component 51 clamps the assembly and inserts it into the bracket tube clamped on the bracket tube clamping mechanism 4 to complete the cotton wrapping and tube feeding process. The entire processing process does not require human participation, so that electronic cigarette atomization cores can be produced automatically, efficiently and with high quality.
[0025] For further information, see Figure 3 The carrier mechanism 1 includes a bracket 13, a slide rail 131 arranged on the bracket 13, and a carrier assembly 14 slidably arranged on the slide rail 131. The bracket 13 is also provided with a second driving assembly 15 that drives the carrier assembly 14 to slide. When the second driving assembly 15 drives the carrier assembly 14 to the first preset position, it receives the cotton material; when the second driving assembly 15 drives the carrier assembly 14 to the second preset position, it receives the heating core; when the carrier assembly 14 is driven to the third preset position, the gap 12 is opposite to the molding groove 21.
[0026] Specifically, by sliding the carrier assembly 14 on the bracket 13, and pre-setting a first preset position, a second preset position and a third preset position on the bracket 13, cotton material is received at the first preset position, the heating core is received at the second preset position, and then the cotton wrapping operation is performed at the third preset position, which enables the cotton material feeding device and the heating core feeding device to be better arranged to avoid mutual influence on the feeding process.
[0027] Furthermore, the carrier mechanism 1 also includes a pressing component 16, which is arranged on the carrier component 14. The pressing component 16 presses the heating core after the heating core is placed on the cotton material.
[0028] Among them, the carrier assembly 14 includes a first carrier 141 and a second carrier 142 which are slidably arranged on the slide rail 131, and the second driving assembly 15 includes a first cylinder 151 for driving the first carrier 141 and a second cylinder 152 for driving the second carrier 142. The first cylinder 151 drives the first carrier 141 to slide between a first preset position, a second preset position and a third preset position, and the second cylinder 152 drives the second carrier 142 to slide between the second preset position and the third preset position. The placement area 11 is arranged on the first carrier 141, and the pressing assembly 16 is arranged on the second carrier 142. A third driving assembly 17 is also arranged adjacent to the second preset position. When the second carrier 142 slides to the second preset position, the third driving assembly 17 drives the pressing assembly 16 to open.
[0029] In this embodiment, a pressing assembly 16 is arranged on the carrier assembly 14 to press the heating core placed on the cotton material to prevent the heating core and the cotton material from moving. Specifically, when taking the material, the first cylinder 151 drives the first carrier 141 to slide to the first preset position to receive the cotton material. At the same time, the second cylinder 152 drives the second carrier 142 to slide to the second preset position. At this time, the third driving assembly 17 adjacent to the second preset position drives the pressing assembly 16 to open; after the first carrier 141 receives the cotton material, the first cylinder 151 drives the first carrier 141 to move to the second preset position to receive the heating core. After the heating core is placed on the cotton material, the third driving assembly 17 releases the pressing assembly 16, and the pressing assembly 16 closes to press the heating core, thereby preventing the heating core and the cotton material from moving; finally, the first cylinder 151 and the second cylinder 152 simultaneously drive the first carrier 141 and the second carrier 142 to move to the third preset position, and the gap 12 on the first carrier 141 is opposite to the shaping groove 21.
[0030] For further information, see Figure 4The forming mechanism 2 also includes a slider 22 slidably arranged in the gap 12 and the forming groove 21 and a fourth driving component 23 driving the slider 22 to slide. The slider 22 slides to the forming groove 21 under the extrusion of the pressing mechanism 3, and after the pressing mechanism 3 rises, it slides into the gap 12 driven by the fourth driving component 23.
[0031] Specifically, in the initial state, the slider 22 slides into the gap 12 under the drive of the fourth driving assembly 23, and the top of the slider 22 does not exceed the gap 12. When the pressing mechanism 3 presses down, the auxiliary rod presses on the heating core, and the cotton material, the heating core, and the auxiliary rod enter the gap 12 and abut against the top of the slider 22. Under the action of the pressing mechanism 3, the slider 22 slides downward until it slides into the shaping groove 21. It should be noted that the slider 22 requires a certain amount of force to be pressed down under the support of the fourth driving assembly 23, so that when the cotton material, the heating core, and the auxiliary rod are pressed down to the shaping groove 21, the cotton material can be better wrapped around the heating core and the auxiliary rod. After the pressing mechanism 3 rises, the slider 22 slides into the gap 12 again under the drive of the fourth driving assembly 23.
[0032] Further, such as Figure 5 As shown, in order to better wrap the heating core around the auxiliary rod, the molding mechanism 2 also includes a wire clamping assembly 24 disposed at the end of the molding groove 21 and a fifth driving assembly 25 for driving the wire clamping assembly 24 to clamp or loosen, and the fifth driving assembly 25 drives the wire clamping assembly 24 to clamp the pins of the heating core on the assembly to fit tightly against the auxiliary rod.
[0033] Specifically, after the cotton material, the heating core and the auxiliary rod are pressed into the shaping groove 21, the wire clamping assembly 24 is used to clamp the power pin 8 of the heating core so that the power pin 8 is tightly attached to the auxiliary rod.
[0034] Furthermore, the support tube clamping mechanism 4 includes a base plate 42, a sixth driving component 43 arranged on the base plate 42, and a cutting component 44 for cutting excess cotton material on the assembly. The support tube clamping portion 41 is slidably arranged on the base plate 42, and the output end of the sixth driving component 43 is connected to the support tube clamping portion 41. After the assembly is inserted into the support tube, the sixth driving component 43 drives the support tube clamping portion 41 to move to the cutting component 44, and the cutting component 44 cuts excess cotton material on the assembly.
[0035] It should be noted that the structure of the assembly is as follows Figure 6 As shown, except for the portion of cotton material wrapped around the heating core and the auxiliary rod, there is also a portion of straight cotton material left. After the assembly is inserted into the bracket tube, this portion of straight cotton material remains outside the bracket tube.
[0036] Specifically, the support tube clamping portion 41 is slidably disposed on the base plate 42 and with respect to the end of the shaping groove 21, and driven by the sixth driving component 43, the support tube clamping portion 41 approaches the end of the shaping groove 21, and after the first driving component 52 drives the clamping component 51 to slide so that the assembly is inserted into the support tube on the support tube clamping portion 41, the sixth driving component 43 drives the support tube clamping portion 41 to slide to the bottom of the cutting component 44, and at this time, the cutting component 44 shears the cotton material extending out of the support tube, thereby cutting off excess cotton material.
[0037] Although preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they are aware of the basic creative concepts. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention. Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A cotton-wrapped inlet tube device for an electronic cigarette atomizer core, characterized in that: It includes: A carrier mechanism, wherein a placement area for placing cotton material and a heating core is provided on the carrier mechanism, and a gap is provided in the placement area; A shaping mechanism, wherein a shaping groove for product shaping is provided on the shaping mechanism, and the shaping groove is directly opposite to the clamping gap; A pressing mechanism, wherein the pressing mechanism is provided with an auxiliary rod clamping part, and the auxiliary rod clamping part clamps the auxiliary rod and presses down directly toward the slit, so that the cotton material, the heating core, and the auxiliary rod are pressed down to the shaping groove for shaping, thereby obtaining an assembly; A bracket tube clamping mechanism, wherein a bracket tube clamping portion for clamping the bracket tube is arranged at the end of the bracket tube clamping mechanism directly opposite to the end of the shaping groove; The tube feeding mechanism includes a clamping component for clamping the assembly and a first driving component. The clamping component is slidably arranged on the top of the molding groove. The output end of the first driving component is connected to the clamping component. After the clamping component clamps the assembly, the first driving component drives the clamping component to slide so that the assembly is inserted into the bracket tube on the bracket tube clamping part.
2. The cotton-wrapped inlet tube device for the electronic cigarette atomizer core according to claim 1, characterized in that: The carrier mechanism includes a bracket, a slide rail arranged on the bracket and a carrier assembly slidably arranged on the slide rail. The bracket is also provided with a second driving assembly that drives the carrier assembly to slide. When the second driving assembly drives the carrier assembly to a first preset position, it receives cotton material; when the carrier assembly is driven to a second preset position, it receives a heating core; when the carrier assembly is driven to a third preset position, the gap is opposite to the molding groove.
3. The cotton-wrapped inlet tube device for the electronic cigarette atomizer core according to claim 2, characterized in that: The carrier plate mechanism also includes a pressing component, which is arranged on the carrier plate component. The pressing component presses the heating core after the heating core is placed on the cotton material.
4. The cotton-wrapped inlet tube device for the electronic cigarette atomizer core according to claim 3, characterized in that: The carrier plate assembly includes a first carrier plate and a second carrier plate slidably arranged on the slide rail, the second driving assembly includes a first cylinder driving the first carrier plate and a second cylinder driving the second carrier plate, the first cylinder drives the first carrier plate to slide between the first preset position, the second preset position and the third preset position, the second cylinder drives the second carrier plate to slide between the second preset position and the third preset position, the placement area is arranged on the first carrier plate, the pressing assembly is arranged on the second carrier plate, and a third driving assembly is also arranged adjacent to the second preset position, and the third driving assembly drives the pressing assembly to open when the second carrier plate slides to the second preset position.
5. The cotton-wrapped inlet tube device for the electronic cigarette atomizer core according to claim 1, characterized in that: The molding mechanism also includes a slider slidably arranged in the gap and the molding groove and a fourth driving component driving the slider to slide. The slider slides to the molding groove under the extrusion of the pressing mechanism, and after the pressing mechanism rises, it slides into the gap under the drive of the fourth driving component.
6. The cotton-wrapped inlet tube device for the electronic cigarette atomizer core according to claim 1, characterized in that: The shaping mechanism also includes a wire clamping assembly arranged at the end of the shaping groove and a fifth driving assembly driving the wire clamping assembly to clamp or loosen, and the fifth driving assembly drives the wire clamping assembly to clamp the pins of the heating core on the assembly to fit tightly against the auxiliary rod.
7. The cotton-wrapped inlet tube device for the electronic cigarette atomizer core according to claim 1, characterized in that: The support tube clamping mechanism includes a base plate, a sixth driving component arranged on the base plate, and a cutting component for cutting excess cotton material on the assembly. The support tube clamping part is slidably arranged on the base plate, and the output end of the sixth driving component is connected to the support tube clamping part. After the assembly is inserted into the support tube, the sixth driving component drives the support tube clamping part to move to the cutting component, and the cutting component cuts excess cotton material on the assembly.