Mixing device for ceramic tile back adhesive production

By introducing a multi-stage stirring structure driven by servo motors and a circulating water bath cooling system in the mixing device for ceramic tile backing production, the problems of uneven stirring and poor temperature control in the existing devices are solved, and more efficient mixing and temperature control are achieved, and product performance and production efficiency are improved.

CN222534860UActive Publication Date: 2025-02-28SHIJIAZHUANG LANNIU TECH CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420513675.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-02-28
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

The existing mixing device for ceramic tile backing production cannot achieve sufficient and uniform mixing during the stirring process, and lacks effective temperature control and water flow velocity adjustment, which affects product performance and production efficiency.

Method used

A mixing device including a multi-stage stirring structure driven by a servo motor and a circulating water bath cooling system is designed. The multi-stage stirring structure uses a stirring rod and a stirring sheet driven by a servo motor, combined with a driven rod, a stir sleeve and a drive rod to form a multi-stage stirring effect. The circulating water bath cooling system uses a mezzanine, voids and water tank to achieve water bath cooling of the agitating process, and accurately adjusts the water flow rate through a speed regulation component.

Benefits of technology

The uniform dispersion of the components of the ceramic tile backing is achieved, the consistency and stability of product performance is improved, the temperature is stable and controllable, and the cooling effect and production efficiency are optimized.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222534860U_ABST
    Figure CN222534860U_ABST
Patent Text Reader

Abstract

The utility model discloses a mixing device for ceramic tile back adhesive production, which comprises a stirring tank, a mixing assembly is arranged on the inner side of the stirring tank, the mixing assembly comprises a servo motor, a stirring rod, a stirring blade, a driven rod, a stirring sleeve, a driving rod and a supporting frame, the servo motor is mounted on the top of the stirring tank, and the stirring blade is mounted on the stirring sleeve. The stirring rod is connected to the output end of the servo motor, the stirring blades are arranged on the outer side of the stirring rod, the driven rods are connected to the two sides of the stirring rod, the stirring sleeve is arranged on the driven rods, the driving rod is arranged on the stirring sleeve, the supporting frame is arranged at the bottom end of the stirring tank, and the water bath assembly is arranged outside the stirring tank. The water bath assembly comprises an interlayer, a gap and a water tank, the interlayer is arranged on the outer side of the stirring tank, the gap is formed between the interlayer and the stirring tank, and the water tank is arranged on one side of the stirring tank, so that the technical problem that the existing device mentioned in the background technology is insufficient in the stirring process of the tile gum is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mixing devices, and more specifically, to a mixing device for producing tile back glue. Background Art

[0002] In the existing technology, the stirring method is simple and cannot fully mix the tile adhesive. The existing mixing device for tile adhesive production usually adopts a single stirring method when stirring, such as a single mechanical stirring or air flow stirring. Although this stirring method can achieve the initial mixing of the tile adhesive raw materials, due to the limited stirring strength and range, it is often unable to achieve a sufficient and uniform stirring effect.

[0003] The problem of being unable to put the tile adhesive in a water bath during the stirring process. During the production process of tile adhesive, a large amount of heat will be generated during the stirring process, causing the temperature to continue to rise. Excessive temperature will not only affect the compatibility and reaction process between the components of the tile adhesive, but may also cause material degradation and deterioration, seriously affecting the final performance of the product. Therefore, it is very necessary to properly cool and control the temperature of the tile adhesive during the stirring process.

[0004] The problem of being unable to adjust the water bath flow rate, which affects the cooling effect. After the introduction of the water bath cooling system, the control and adjustment of the water flow rate is crucial to the cooling effect. However, the existing mixing devices for tile adhesive production are often simple in design and lack a mechanism to adjust the water bath flow rate, which makes it difficult to optimize the cooling effect and affects production quality and efficiency. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the problems existing in the prior art, the utility model provides a mixing device for producing tile adhesive, so as to solve the technical problem that the prior device mentioned in the background technology has insufficient stirring process for the tile adhesive.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing device for producing tile adhesive, comprising a stirring tank, a mixing assembly is arranged inside the stirring tank, the mixing assembly comprises a servo motor, a stirring rod, a stirring piece, a driven rod, a stirring sleeve, a driving rod and a supporting frame, the servo motor is installed on the top of the stirring tank, the stirring rod is connected to the output end of the servo motor, the stirring piece is arranged on the outside of the stirring rod, the driven rod is connected to both sides of the stirring rod, the stirring sleeve is arranged on the driven rod, the driving rod is arranged on the stirring sleeve, the supporting frame is arranged at the bottom of the stirring tank, a water bath assembly is arranged outside the stirring tank, the water bath assembly comprises an interlayer, a gap and a water tank, the interlayer is arranged on the outside of the stirring tank, the gap is arranged between the interlayer and the stirring tank, and the water tank is arranged on one side of the stirring tank.

[0009] The utility model is further configured that a support leg is provided at the bottom of the support frame, and a support block is provided at the bottom of the support leg, so that the fixing process of the device is completed through the coordinated use of various components.

[0010] The utility model is further configured such that reinforcing ribs are connected between the support legs, and a feed pipe is provided on the mixing tank, so that the fixing process of the device is facilitated through the coordinated use of various components.

[0011] The utility model is further configured such that a water inlet pipe and a water outlet pipe are connected between the water tank and the interlayer, a water pump is arranged inside the water tank, and the water bathing process is facilitated by the coordinated use of various components.

[0012] The utility model is further configured such that a speed regulating assembly is provided on the water inlet pipe, and the speed regulating assembly includes a driving motor, a threaded rod and a fixed block, the driving motor is installed on the water inlet pipe, the threaded rod is connected to the output end of the driving motor, the fixed block is installed on the water inlet pipe, and one end of the threaded rod is connected to the fixed block, and the water flow rate adjustment process is achieved through the coordinated use of various components.

[0013] The utility model is further configured that a baffle is provided on the inner side of the water inlet pipe, and there are two baffles. A moving block is provided on one side of the baffle, and the moving block is connected to the threaded rod. The water flow rate is limited by the coordinated use of various components.

[0014] The utility model is further configured such that a fixing sleeve is provided on the spoiler on one side, a sliding rod is slidably connected inside the fixing sleeve, one end of the sliding rod is connected to another spoiler, and the movement process of the spoiler on one side is completed through the coordinated use of various components.

[0015] The utility model is further configured that elastic sheets are connected between the baffles, and a discharge pipe is connected to one side of the mixing tank, so that the discharge process of the material after mixing is achieved through the coordinated use of various components.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a mixing device for producing tile adhesive, which has the following beneficial effects:

[0018] 1. The mixing component uses a stirring rod and stirring blade driven by a servo motor to fully stir the material through high-speed rotation. At the same time, a driven rod, a stirring sleeve and a driving rod are set on both sides of the stirring rod to form a multi-stage stirring structure. This design not only increases the range and intensity of stirring, but also can produce shear forces in different directions and levels, so that the material can be fully mixed on a macro and micro scale. The introduction of a multi-stage stirring structure effectively overcomes the problem of uneven mixing caused by a single stirring method, ensures the uniform dispersion of the various components of the tile backing adhesive, and improves the consistency and stability of product performance.

[0019] 2. The water bath component realizes water bath cooling during the stirring process by setting an interlayer on the outside of the stirring tank and forming a gap between the interlayer and the stirring tank. The cooling water enters the gap from the water tank through the water inlet pipe, takes away the heat generated during the stirring process through heat exchange with the wall of the stirring tank, and returns to the water tank through the drain pipe to form a circulating water bath. This design can effectively control the temperature of the tile adhesive and avoid problems such as material performance changes and equipment blockage caused by high temperature. At the same time, the design of the circulating water bath also improves the utilization efficiency of water resources, reduces energy consumption and production costs. The application of the water bath component ensures the stable and controllable temperature of the tile adhesive during the production process, and ensures product quality and production stability.

[0020] 3. The speed regulating component is arranged on the water inlet pipe. The position of the baffle is controlled by the driving motor and the threaded rod to realize the precise adjustment of the water flow speed. The baffle adopts a double-piece structure with elastic connection. By changing the distance between the two pieces, the cross-sectional area of ​​the water flow channel can be flexibly adjusted to control the water flow speed. At the same time, the speed regulating component also introduces guiding structures such as sliding rods and fixed sleeves to ensure the smoothness and reliability of the movement of the baffle. Through the dynamic adjustment of the water flow speed by the speed regulating component, the cooling effect and heat exchange efficiency can be optimized according to the production conditions and formula characteristics, while meeting the cooling needs, minimizing energy waste and cost expenditure. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of a mixing device for producing tile adhesive in the utility model;

[0022] Figure 2It is a cross-sectional structural schematic diagram of the utility model;

[0023] Figure 3 It is a side view cross-sectional structure schematic diagram of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the speed regulating assembly in the utility model;

[0025] Figure 5 It is a schematic cross-sectional structural diagram of the speed regulating assembly in the utility model.

[0026] In the figure: 1. stirring tank; 2. servo motor; 3. stirring rod; 4. stirring blade; 5. driven rod; 6. stirring sleeve; 7. driving rod; 8. supporting frame; 9. interlayer; 10. gap; 11. water tank; 12. supporting leg; 13. supporting block; 14. reinforcing rib; 15. feeding pipe; 16. water inlet pipe; 17. drain pipe; 18. driving motor; 19. threaded rod; 20. fixed block; 21. baffle; 22. moving block; 23. fixed sleeve; 24. sliding rod; 25. elastic sheet; 26. discharge pipe. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0030] See also Figure 1-5A mixing device for producing tile adhesive includes a stirring tank 1, a mixing assembly is arranged inside the stirring tank 1, the mixing assembly includes a servo motor 2, a stirring rod 3, a stirring sheet 4, a driven rod 5, a stirring sleeve 6, a driving rod 7 and a supporting frame 8, the servo motor 2 is installed on the top of the stirring tank 1, the stirring rod 3 is connected to the output end of the servo motor 2, the stirring sheet 4 is arranged on the outside of the stirring rod 3, the driven rod 5 is connected on both sides of the stirring rod 3, the stirring sleeve 6 is arranged on the driven rod 5, the driving rod 7 is arranged on the stirring sleeve 6, the supporting frame 8 is arranged at the bottom of the stirring tank 1, and a water bath assembly is arranged outside the stirring tank 1, the water bath assembly includes an interlayer 9, a gap 10 and a water tank 11, the interlayer 9 is arranged on the outside of the stirring tank 1, the gap 10 is arranged between the interlayer 9 and the stirring tank 1, and the water tank 11 is arranged on one side of the stirring tank 1.

[0031] A supporting leg 12 is provided at the bottom of the supporting frame 8 , and a supporting block 13 is provided at the bottom of the supporting leg 12 .

[0032] Reinforcing ribs 14 are connected between the supporting legs 12 , and a feeding pipe 15 is provided on the mixing tank 1 .

[0033] A water inlet pipe 16 and a water outlet pipe 17 are connected between the water tank 11 and the interlayer 9 , and a water pump is arranged inside the water tank 11 .

[0034] In this embodiment, when it is necessary to stir the material, the material is manually injected into the stirring tank 1 along the feed pipe 15, and then the servo motor 2 is manually started to drive the stirring rod 3 at the output end to rotate, thereby driving the stirring blade 4 to drive the stirring process of the material, and driving the driven rod 5 on both sides to rotate, and cooperating with the stirring sleeve 6 and the driving rod 7 on the driven rod 5, so that the material is stirred, and the material is fully stirred. The stirred material is finally discharged along the discharge pipe. During the stirring process, the water pump in the water tank 11 is manually started, and the water source in the water tank 11 is injected into the gap between the interlayer 9 and the stirring tank 1 through the water inlet pipe 16, so that the internal material is water bathed through the stirring tank 1, and the water source after use is discharged to the water tank 11 through the drain pipe 17, completing the water circulation process, so that the water source can be fully used.

[0035] See also Figure 4-5 As an implementation method of a mixing device for producing tile adhesive, a speed regulating component is provided on the water inlet pipe 16, and the speed regulating component includes a driving motor 18, a threaded rod 19 and a fixing block 20. The driving motor 18 is installed on the water inlet pipe 16, the threaded rod 19 is connected to the output end of the driving motor 18, the fixing block 20 is installed on the water inlet pipe 16, and one end of the threaded rod 19 is connected to the fixing block 20.

[0036] A spoiler 21 is provided inside the water inlet pipe 16 . There are two spoilers 21 . A moving block 22 is provided on one side of the spoiler 21 . The moving block 22 is connected to the threaded rod 19 .

[0037] A fixing sleeve 23 is disposed on one side of the spoiler 21 , and a sliding rod 24 is slidably connected inside the fixing sleeve 23 , and one end of the sliding rod 24 is connected to the other spoiler 21 .

[0038] An elastic sheet 25 is connected between the baffles 21 , and a discharge pipe 26 is connected to one side of the stirring tank 1 .

[0039] More specifically, when the water flow rate of the water inlet pipe 16 needs to be adjusted, the driving motor 18 on the water inlet pipe 16 is manually started to drive the threaded rod 19 at the output end to rotate, so that the threaded rod 19 rotates along the fixed block 20, thereby driving the baffle 21 at the inner end of the water inlet pipe 16 to move on the threaded rod 19 using the outer moving block 22. During the movement, the sliding rod 24 slides along the fixed sleeve 23, and during the sliding process, the elastic sheet 25 is squeezed, thereby adjusting the water flow rate.

[0040] In summary, when the overall equipment is in use or running: when it is necessary to stir the material, the material is manually injected into the stirring tank 1 along the feed pipe 15, and then the servo motor 2 is manually started to drive the stirring rod 3 at the output end to rotate, thereby driving the stirring blade 4 to drive the stirring process of the material, and driving the driven rod 5 on both sides to rotate, and cooperating with the stirring sleeve 6 and the driving rod 7 on the driven rod 5, so that the material is stirred, and the material is fully stirred. The stirred material is finally discharged along the discharge pipe 26. During the stirring process, the water pump in the water tank 11 is manually started, and the water source in the water tank 11 is injected into the gap between the interlayer 9 and the stirring tank 1 through the water inlet pipe 16, so that the internal material is water bathed through the stirring tank 1, and the water source after use is discharged to the water tank 11 through the drain pipe 17, completing the water circulation process, so that the water source can be fully used.

[0041] When the water flow rate of the water inlet pipe 16 needs to be adjusted, the driving motor 18 on the water inlet pipe 16 is manually started to drive the threaded rod 19 at the output end to rotate, so that the threaded rod 19 rotates along the fixed block 20, thereby driving the baffle 21 at the inner end of the water inlet pipe 16 to move on the threaded rod 19 using the outer moving block 22. During the movement, the sliding rod 24 slides along the fixed sleeve 23, and during the sliding process, the elastic sheet 25 is squeezed, thereby adjusting the water flow rate.

[0042] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A mixing device for producing tile adhesive, comprising a stirring tank (1), a mixing assembly arranged inside the stirring tank (1), the mixing assembly comprising a servo motor (2), a stirring rod (3), a stirring blade (4), a driven rod (5), a stirring sleeve (6), a driving rod (7) and a supporting frame (8), the servo motor (2) being mounted on the top of the stirring tank (1), the stirring rod (3) being connected to the output end of the servo motor (2), the stirring blade (4) being arranged outside the stirring rod (3), the driven rod (5) being connected to the stirring sleeve (6), and the driving rod (7) being connected to the stirring sleeve (8). On both sides of the stirring rod (3), the stirring sleeve (6) is arranged on the driven rod (5), the driving rod (7) is arranged on the stirring sleeve (6), the supporting frame (8) is arranged at the bottom end of the stirring tank (1), and a water bath component is arranged outside the stirring tank (1), the water bath component comprises an interlayer (9), a gap (10) and a water tank (11), the interlayer (9) is arranged outside the stirring tank (1), the gap (10) is arranged between the interlayer (9) and the stirring tank (1), and the water tank (11) is arranged on one side of the stirring tank (1).

2. A mixing device for producing tile adhesive according to claim 1, characterized in that: A supporting leg (12) is provided at the bottom of the supporting frame (8), and a supporting block (13) is provided at the bottom of the supporting leg (12).

3. A mixing device for producing tile adhesive according to claim 2, characterized in that: Reinforcing ribs (14) are connected between the support legs (12), and a feed pipe (15) is provided on the stirring tank (1).

4. A mixing device for producing tile adhesive according to claim 3, characterized in that: A water inlet pipe (16) and a water outlet pipe (17) are connected between the water tank (11) and the interlayer (9), and a water pump is arranged inside the water tank (11).

5. A mixing device for producing tile adhesive according to claim 4, characterized in that: The water inlet pipe (16) is provided with a speed regulating assembly, the speed regulating assembly comprising a driving motor (18), a threaded rod (19) and a fixing block (20), the driving motor (18) being mounted on the water inlet pipe (16), the threaded rod (19) being connected to an output end of the driving motor (18), the fixing block (20) being mounted on the water inlet pipe (16), and one end of the threaded rod (19) being connected to the fixing block (20).

6. A mixing device for producing tile adhesive according to claim 5, characterized in that: A spoiler (21) is provided inside the water inlet pipe (16), and there are two spoilers (21). A moving block (22) is provided on one side of the spoiler (21), and the moving block (22) is connected to the threaded rod (19).

7. A mixing device for producing tile adhesive according to claim 6, characterized in that: A fixing sleeve (23) is provided on one side of the spoiler (21), a sliding rod (24) is slidably connected inside the fixing sleeve (23), and one end of the sliding rod (24) is connected to the other spoiler (21).

8. A mixing device for producing tile adhesive according to claim 7, characterized in that: An elastic sheet (25) is connected between the baffles (21), and a discharge pipe (26) is connected to one side of the stirring tank (1).

Citation Information

Cited By

  • Mixing device for ceramic tile back adhesive production

    CN120459860A