Cleaning device for part production

By designing a cleaning device for parts production that integrates magnetic plate adsorption, electromagnetic fixation, high-speed water flow erosion and refined brushing, the problems of low efficiency and high pollution in the traditional cleaning methods are solved, and the efficient, precise, energy-saving and environmentally friendly cleaning effect of metal parts is achieved.

CN222535623UActive Publication Date: 2025-02-28WUXI MST TECH CO LTD
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Patent Information

Application Number
CN202421198351.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-28
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The traditional manual cleaning or simple immersion cleaning method has problems such as incomplete cleaning effect, low efficiency, high energy consumption, and easy secondary pollution during the cleaning process of metal parts, which is difficult to meet the modern manufacturing industry's high efficiency, precision, energy-saving and environmentally friendly cleaning needs.

Method used

A cleaning device for parts production is designed, using magnetic plates to absorb parts, and through components such as electromagnetic generators, magnetic rods, slide chutes, limiting grooves, negative pressure sinks and brushes, the parts are stabilized, high-speed water flow erosion and fine brushing, ensuring the thorough cleaning of the surface of the parts.

Benefits of technology

The device can effectively remove iron slag and cutting fluid from the surface of the part, improve cleaning efficiency, reduce energy consumption, avoid secondary pollution, and adapt to parts of different sizes and locations, significantly improving the adaptability and efficiency of cleaning operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cleaning device for part production, which belongs to the technical field of part processing equipment and comprises a cleaning tank, an electromagnetic generator arranged on the cleaning tank, a magnetic conductive rod arranged on the electromagnetic generator, a magnetic plate arranged in the cleaning tank and a cleaning component arranged on the cleaning tank. The cleaning assembly comprises a sliding groove formed in the front side of the cleaning groove and a limiting groove formed in the rear side of the cleaning groove, a first motor is arranged on one side of the sliding groove, a first sliding rod is arranged on the first motor, a first sliding block is arranged on the first sliding rod, a second sliding rod is arranged in the limiting groove, and the first sliding rod is driven by the first motor to enable the first sliding block to slide in the sliding groove; the second sliding block freely slides on the second sliding rod, and the second sliding block and the second sliding rod are connected through a supporting beam to form a cleaning platform capable of stretching and moving front and back along the cleaning tank. By means of the design, the cleaning device can adapt to parts to be cleaned of different sizes and positions, and the adaptability and working efficiency of cleaning operation are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of parts processing equipment, in particular to a cleaning device for parts production. Background Art

[0002] In the process of manufacturing metal parts, different machining processes are usually required to participate in the forming process of metal parts, such as turning, cutting, grinding, drilling, tapping, etc. After these machining processes, the surface of metal parts will inevitably be attached with metal debris and cutting fluid. At this time, the surface of the metal parts needs to be cleaned and anti-rust coating sprayed on the surface of the parts before the subsequent preservation and use of the parts.

[0003] In modern industrial production, especially in the fields of precision machinery manufacturing, automobile parts processing, aerospace component manufacturing, etc., the cleanliness of parts directly affects the accuracy of subsequent assembly, the stability of equipment operation and the service life. With the continuous improvement of product quality standards and increasingly stringent environmental protection requirements, there is an urgent need for technological innovation in parts cleaning processes. Traditional manual cleaning or simple immersion cleaning methods often have problems such as incomplete cleaning effect, low efficiency, high energy consumption, and easy secondary pollution. It is difficult to meet the modern manufacturing industry's demand for efficient, precise, energy-saving and environmentally friendly cleaning. Utility Model Content

[0004] In view of this, the utility model provides a cleaning device for parts production, which can not only adsorb metal parts on the surface of the magnetic plate through the magnetic plate to facilitate cleaning of the parts, but also can clean the metal parts adsorbed on the magnetic plate by the cleaning assembly.

[0005] In order to solve the above technical problems, the utility model provides a cleaning device for parts production, including a cleaning tank, an electromagnetic generator is provided on the cleaning tank, a magnetic rod is provided on the electromagnetic generator, a magnetic plate is provided in the cleaning tank, a cleaning assembly is provided on the cleaning tank, the cleaning assembly includes a slide groove arranged at the front side of the cleaning tank and a limit groove arranged at the rear side of the cleaning tank, a first motor is provided on one side of the slide groove, a first slide bar is provided on the first motor, a first slider is provided on the first slide bar, a second slide bar is provided in the limit groove, a second slider is provided on the second slide bar, a support beam is connected with the first slider and the second slider, a negative pressure water tank is provided on the support beam, a nozzle is provided at the bottom of the negative pressure water tank, a second motor is provided on one side of the negative pressure water tank, a driving wheel is provided on the second motor, a connecting plate is symmetrically provided at the bottom of the support beam, a rotating shaft is provided on the connecting plate, a brush is sleeved on the shaft body of the rotating shaft, a passive wheel is provided at one end of the rotating shaft, a belt is connected between the active wheel and the passive wheel, the first slide bar is driven by the first motor to make the first slider slide in the slide groove, and the second slider slides freely on the second slide bar, and the two are connected by the support beam to form a cleaning platform that can be telescopic and movable along the cleaning tank. This design enables the cleaning device to adapt to parts to be cleaned of different sizes and positions, greatly improving the adaptability and work efficiency of the cleaning operation.

[0006] The electromagnetic generator is arranged on the side base surface of the cleaning tank, one end of the magnetic rod is arranged on the output end of the electromagnetic generator, and the other end passes through the side base surface of the cleaning tank to be connected with the magnetic plate. The magnetic plate is arranged in the cleaning tank, and the metal parts are adsorbed on the magnetic plate by electromagnetism, so that the parts are stably fixed on the magnetic plate during cleaning.

[0007] The slide groove is arranged on the front side base surface of the cleaning groove, the first motor is arranged on the left side base surface of the cleaning groove, one end of the first slide rod is arranged on the output end of the first motor, and the other end passes through the side base surface of the slide groove and is connected with the inner wall of the slide groove, the first slider is slidably arranged on the first slide rod, the limiting groove is arranged on the rear side base surface of the cleaning groove, the two ends of the second slide rod are respectively connected and arranged on the side base surfaces on both sides of the limiting groove, the second slider is slidably arranged on the second slide rod, one end of the support beam is arranged on the upper base surface of the first slider, and the other end is arranged on the upper base surface of the second slider, the first motor drives the first slide rod to slide in the slide groove, and the second slider slides freely on the second slide rod, and the two are connected by the support beam to form a cleaning platform that can be telescoped and moved back and forth along the cleaning groove.

[0008] The lower base surface of the negative pressure water tank is connected to the upper base surface of the support beam, the nozzle is arranged on the lower base surface of the negative pressure water tank, the second motor is arranged on the upper base surface of the support beam and is located on one side of the negative pressure water tank, and the driving wheel is arranged at the output end of the second motor. The high-speed water flow is generated through the negative pressure suction principle to strongly flush the surface of the parts and effectively remove stubborn stains.

[0009] The connecting plate is symmetrically arranged on the lower base surface of the support beam, one end of the rotating shaft is arranged on the side base surface of the connecting plate, and the other end penetrates the side base surface of the connecting plate, the passive wheel is arranged at one end of the rotating shaft, the belt connection is arranged between the active wheel and the passive wheel, the brush is sleeved on the rotating shaft, and through the second motor, the active wheel at its output end is connected to the passive wheel on the rotating shaft through the belt, driving the rotating shaft and the brush sleeved thereon to rotate. The brush is close to the surface of the part, combined with high-speed water flow, to achieve fine brushing of the surface of the part, especially for the grooves, gaps and other hard-to-reach parts of complex-shaped parts, which can achieve a deep cleaning effect.

[0010] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0011] 1. When the utility model is used, the parts are adsorbed on the magnetic plate by the magnetic plate to prevent the parts from being scraped by the brush when being scrubbed by the brush and escaping from the fixed range of the magnetic plate.

[0012] 2. When the utility model is used, on the one hand, the iron slag and cutting fluid on the parts are cleaned by the cleaning component, and on the other hand, the iron slag left on the magnetic plate is removed by the repeatedly moving cleaning component.

[0013] 3. When the utility model is used, water is sprayed out from the nozzle in a fan shape through the negative pressure water tank to wet the parts and clean the cutting fluid on the parts.

[0014] 4. When the utility model is used, the iron slag and cutting fluid on the parts are brushed by a brush, so that the parts are cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a rear view overall structural schematic diagram of the utility model;

[0017] Figure 3 It is a left-side overall structural schematic diagram of the utility model;

[0018] Figure 4 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 5 It is a left side sectional structural schematic diagram of the utility model.

[0020] Explanation of the reference numerals: 10, cleaning tank; 101, electromagnetic generator; 102, magnetic rod; 103, magnetic plate; 20, cleaning assembly; 201, slide groove; 202, limit groove; 203, first motor; 204, first slide bar; 205, first slider; 206, second slide bar; 207, second slider; 208, support beam; 209, negative pressure water tank; 210, nozzle; 211, second motor; 212, driving wheel; 213, connecting plate; 214, rotating shaft; 215, brush; 216, passive wheel; 217, belt. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-5 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0022] According to one embodiment of the utility model, Figure 1-5 As shown: This embodiment provides a cleaning device for parts production, including a cleaning tank 10, an electromagnetic generator 101 is provided on the cleaning tank 10, a magnetic rod 102 is provided on the electromagnetic generator 101, a magnetic plate 103 is provided in the cleaning tank 10, a cleaning assembly 20 is provided on the cleaning tank 10, and the cleaning assembly 20 includes a slide 201 arranged at the front side of the cleaning tank 10 and a limit groove 202 arranged at the rear side of the cleaning tank 10, a first motor 203 is provided on one side of the slide 201, a first slide bar 204 is provided on the first motor 203, a first slider 205 is provided on the first slide bar 204, and a second slide bar 206 is provided in the limit groove 202. The second slide bar 206 is provided with a second slider 207, and the first slider 205 and the second slider 207 are connected with a support beam 208, a negative pressure water tank 209 is provided on the support beam 208, a nozzle is provided at the bottom of the negative pressure water tank 209, a second motor 211 is provided on one side of the negative pressure water tank 209, a driving wheel 212 is provided on the second motor 211, a connecting plate 213 is symmetrically provided at the bottom of the support beam 208, a rotating shaft 214 is provided on the connecting plate 213, a brush 215 is sleeved on the shaft body of the rotating shaft 214, a passive wheel 216 is provided at one end of the rotating shaft 214, and a belt 217 is connected between the active wheel 212 and the passive wheel 216.

[0023] The electromagnetic generator 101 is arranged on the side base surface of the cleaning tank 10, one end of the magnetic rod 102 is arranged at the output end of the electromagnetic generator 101, and the other end passes through the side base surface of the cleaning tank 10 to be connected with the magnetic plate 103, the magnetic plate 103 is arranged in the cleaning tank 10, the electromagnetic generator 101 is fixed to the side base surface of the cleaning tank 10 by screws, and a sealing rubber ring is arranged at the connection between the magnetic rod 102 and the cleaning tank 10.

[0024] The slide groove 201 is arranged on the front side base surface of the cleaning groove 10, the first motor 203 is arranged on the left side base surface of the cleaning groove 10, one end of the first slide rod 204 is arranged on the output end of the first motor 203, and the other end passes through the side base surface of the slide groove 201 and is connected to the inner wall of the slide groove 201, the first slider 205 is slidably arranged on the first slide rod 204, the slide groove 201 is fixed to the side base surface of the cleaning groove 10 by bolts, the first motor 203 is fixed to the cleaning groove 10 and the side base surface of the slide groove 201 by screws, one end of the first slide rod 204 is arranged on the side base surface of the slide groove 201 through a bearing, and the other end is arranged in the through hole of the first motor 203.

[0025] The limiting groove 202 is set on the rear side base surface of the cleaning tank 10, and the two ends of the second slide bar 206 are respectively connected to the side base surfaces on both sides of the limiting groove 202. The second slider 207 is slidably set on the second slide bar 206. One end of the support beam 208 is set on the upper base surface of the first slider 205, and the other end is set on the upper base surface of the second slider 207.

[0026] The lower base surface of the negative pressure water tank 209 is connected to the upper base surface of the support beam 208, the nozzle is arranged on the lower base surface of the negative pressure water tank 209, the second motor 211 is arranged on the upper base surface of the support beam 208 and is located on one side of the negative pressure water tank 209, and the driving wheel 212 is arranged at the output end of the second motor 211.

[0027] The connecting plate 213 is symmetrically arranged on the lower base surface of the support beam 208, one end of the rotating shaft 214 is arranged on the side base surface of the connecting plate 213, and the other end passes through the side base surface of the connecting plate 213, the passive wheel 216 is arranged at one end of the rotating shaft 214, the belt 217 is connected and arranged between the driving wheel 212 and the passive wheel 216, and the brush 215 is sleeved on the rotating shaft 214.

[0028] The utility model uses: when cleaning parts, pour the parts on the magnetic plate 103, then turn on the electromagnetic generator 101, and introduce magnetism into the magnetic plate 103 through the magnetic rod 102, so that the magnetic plate 103 adsorbs the parts on the magnetic plate 103, then turn on the second motor 211, so that the driving wheel 212 drives the belt 217 to rotate, so that the driven wheel 216 rotates, so that the driven wheel 216 drives the rotating shaft 214 to rotate, and when the rotating shaft 214 rotates, the brush 215 on the rotating shaft 214 The parts on the magnetic plate 103 are brushed. When the brush 215 brushes the parts, the water in the negative pressure water tank 209 is sprayed out through the nozzle 210. Driven by the first motor 203, the first slider 205 and the second slider 207 move in the slide 201 and the limit groove 202 in coordination to clean the iron slag and cutting fluid on the parts. The iron slag will be adsorbed on the magnetic plate 103. After the cleaning is completed, the power is turned off to make the iron slag separate from the magnetic plate 103, and the debris on the magnetic plate 103 is scraped off by the moving cleaning component 20.

[0029] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A cleaning device for parts production, comprising a cleaning tank (10), an electromagnetic generator (101) is provided on the cleaning tank (10), a magnetic rod (102) is provided on the electromagnetic generator (101), and a magnetic plate (103) is provided in the cleaning tank (10), characterized in that: The cleaning tank (10) is provided with a cleaning assembly (20), the cleaning assembly (20) comprising a slide groove (201) arranged at the front side of the cleaning tank (10) and a limiting groove (202) arranged at the rear side of the cleaning tank (10), a first motor (203) is provided on one side of the slide groove (201), a first sliding bar (204) is provided on the first motor (203), a first sliding block (205) is provided on the first sliding bar (204), a second sliding bar (206) is provided in the limiting groove (202), a second sliding block (207) is provided on the second sliding bar (206), and a support beam is provided to connect the first sliding block (205) and the second sliding block (207). (208), a negative pressure water tank (209) is provided on the support beam (208), a nozzle is provided at the bottom of the negative pressure water tank (209), a second motor (211) is provided on one side of the negative pressure water tank (209), a driving wheel (212) is provided on the second motor (211), a connecting plate (213) is symmetrically provided at the bottom of the support beam (208), a rotating shaft (214) is provided on the connecting plate (213), a brush (215) is sleeved on the shaft body of the rotating shaft (214), a passive wheel (216) is provided at one end of the rotating shaft (214), and a belt (217) is provided between the driving wheel (212) and the passive wheel (216).

2. A cleaning device for parts production as claimed in claim 1, characterized in that: The electromagnetic generator (101) is arranged on the side base surface of the cleaning tank (10); one end of the magnetic rod (102) is arranged at the output end of the electromagnetic generator (101); the other end passes through the side base surface of the cleaning tank (10) to be connected to the magnetic plate (103); and the magnetic plate (103) is arranged in the cleaning tank (10).

3. A cleaning device for parts production as claimed in claim 1, characterized in that: The slide groove (201) is arranged on the front side base surface of the cleaning groove (10), the first motor (203) is arranged on the left side base surface of the cleaning groove (10), one end of the first slide bar (204) is arranged at the output end of the first motor (203), and the other end passes through the side base surface of the slide groove (201) and is connected to the inner wall of the slide groove (201), and the first sliding block (205) is slidably arranged on the first sliding bar (204).

4. A cleaning device for parts production as claimed in claim 1, characterized in that: The limiting groove (202) is arranged on the rear side base surface of the cleaning groove (10), the two ends of the second sliding rod (206) are respectively connected to the side base surfaces on both sides of the limiting groove (202), the second sliding block (207) is slidably arranged on the second sliding rod (206), and one end of the support beam (208) is arranged on the upper base surface of the first sliding block (205), and the other end is arranged on the upper base surface of the second sliding block (207).

5. A cleaning device for parts production as claimed in claim 1, characterized in that: The lower base surface of the negative pressure water tank (209) is connected to the upper base surface of the support beam (208), the nozzle is arranged on the lower base surface of the negative pressure water tank (209), the second motor (211) is arranged on the upper base surface of the support beam (208) and is located on one side of the negative pressure water tank (209), and the driving wheel (212) is arranged at the output end of the second motor (211).

6. A cleaning device for parts production as claimed in claim 1, characterized in that: The connecting plate (213) is symmetrically arranged on the lower base surface of the supporting beam (208); one end of the rotating shaft (214) is arranged on the side base surface of the connecting plate (213) and the other end passes through the side base surface of the connecting plate (213); the passive wheel (216) is arranged at one end of the rotating shaft (214); and the belt (217) is connected and arranged between the driving wheel (212) and the passive wheel (216).

7. A cleaning device for parts production as claimed in claim 1, characterized in that: The brush (215) is sleeved on the rotating shaft (214).