Solar cell panel aluminum profile extrusion die

By setting up guide die assembly holes and inlet and outlets in the aluminum profile extrusion mold, combined with the design of male and female molds, the problem of low extrusion of single profiles of existing aluminum profile extrusion molds is solved, and high-efficiency pressing dies and multiple sets of profiles are achieved at one time, improving production efficiency.

CN222535911UActive Publication Date: 2025-02-28SUZHOU VOTEL PRECISION MOULD MASCH CO LTD
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Patent Information

Application Number
CN202420380684.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-02-28
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The extrusion efficiency of single profiles of existing aluminum profile extrusion dies is low, resulting in insufficient production efficiency and practicality.

Method used

A solar panel aluminum profile extrusion mold is designed. By assembling the die sleeve and die pad on both sides of the front of the mold, and setting the guide die assembly hole, feed port and discharge port in the mold, the material body is input into the mold using the guide die assembly hole, and the material is quickly extruded through the cooperation between the male and female die.

Benefits of technology

It realizes the high-efficiency die pressing efficiency of the profile, can extrude multiple sets of profiles at one time, saves mold materials, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solar cell panel aluminum profile extrusion die, which relates to the field of aluminum profile manufacturing, solves the problem that the existing single profile extrusion working efficiency is lower, and adopts the following scheme that the solar cell panel aluminum profile extrusion die comprises a die, and a die sleeve and a die cushion are respectively assembled on the front two sides of the die; the mold is formed by assembling a male mold and a female mold, a mold bridge is fixedly installed on the inner side of the male mold, a feeding port is formed in the top side of the mold bridge, and a welding chamber communicated with the feeding port is arranged on the inner side of the female mold; 1-6 guide die assembly holes can be formed in the die sleeve, each guide die assembly hole is in a horn taper shape, and the diameter of each guide die assembly hole ranges from 60 mm to 80 mm; according to the solar cell panel aluminum profile extrusion die, due to the arrangement of all the assemblies in the die and the arrangement of the assembling die sleeve on the top side of the die, a material body can be conveniently and rapidly extruded on the inner side of the die, the male die and the female die are matched to rapidly extrude the material body, the die pressing efficiency of the profile is guaranteed, and meanwhile multiple sets of profiles can be extruded at a time.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile manufacturing, in particular to an aluminum profile extrusion die for a solar cell panel. Background Art

[0002] Aluminum profiles are widely used in various industries due to their high strength and low density. The frames of solar panels also need to be made of aluminum profiles. Aluminum profiles are usually produced by extrusion. Extrusion is a plastic processing method that applies external force to the aluminum metal placed in a container to make it flow out of a specific die hole to obtain the desired cross-sectional shape and size.

[0003] After searching, the application with patent number CN202221567115.5 discloses a hot extrusion die for producing aluminum profiles for solar panels, including an extrusion die, a shaping die, a cooling mechanism and a grinding mechanism. The front of the extrusion die is snap-connected with the shaping die, the front of the shaping die is snap-connected with the cooling mechanism, the front of the cooling mechanism is snap-connected with the grinding mechanism, a water inlet and a water outlet are provided on one side of the cooling mechanism, the water inlet and the water outlet are connected with a cooling pipe, a cooling through hole for the profile to pass through the middle of the cooling mechanism is penetrated, a grinding block is inserted in the grinding mechanism, a grinding paste pressure groove is provided at one end of the grinding block, an injection port for pumping grinding paste is provided on the upper part of the grinding paste pressure groove, and a grinding through hole is penetrated in the grinding block;

[0004] The above application documents mainly disclose the cooling components and grinding components of the mold, so as to ensure the quality of the manufactured profiles, but the shape of the mold still adopts the traditional shape. Due to the large demand for aluminum profiles, fast extrusion is required during production, and the extrusion volume of a single profile has low work efficiency and low practicality.

[0005] Therefore, we proposed an aluminum profile extrusion die for solar panels. Utility Model Content

[0006] In view of the deficiencies of the prior art, the utility model provides an aluminum profile extrusion die for a solar panel, which solves the problem of low working efficiency of the prior single profile extrusion.

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a solar panel aluminum profile extrusion die, including a die, and the front two sides of the die are respectively equipped with a die sleeve and a die pad;

[0008] The mold is assembled from a male mold and a female mold. A mold bridge is fixedly installed on the inner side of the male mold, a feed port is opened on the top side of the mold bridge, and a welding chamber connected to the feed port is arranged on the inner side of the female mold.

[0009] Preferably, the mold sleeve may be provided with 1 to 6 guide mold assembly holes, the guide mold assembly holes are in the shape of a trumpet taper, the diameter of the guide mold assembly holes is 60 mm-80 mm, the taper of the guide mold assembly holes is between 3 degrees and 12 degrees, and the assembly direction of the guide mold assembly holes is large inlet and small outlet;

[0010] Among them, the setting of the mold sleeve can use the guide mold assembly hole thereon to input the material body into the mold and extrude it efficiently, thereby ensuring efficient molding efficiency for the profile.

[0011] Preferably, the shape of the mold is a cone mold with an angle between 3 and 12 degrees, and the diameter of the mold is between 60 mm and 80 mm;

[0012] The specifications of the mold and the mold sleeve are compatible, which facilitates their assembly while also ensuring their stability during operation.

[0013] Preferably, the number of feed openings on the top of the mold bridge may be 2 to 4, and a pressure relief chamfer is provided on the top side of the feed opening;

[0014] Among them, the setting of the feed port can ensure the feeding efficiency, and the setting of the pressure relief chamfer can also increase the feeding efficiency to a certain extent, thereby achieving the effect of high-efficiency die pressing.

[0015] Preferably, a working belt is provided between the male mold and the female mold;

[0016] Among them, the setting of the working belt can ensure the stability of the male mold and the female mold after assembly.

[0017] Preferably, the die pad is provided with discharge ports having the same number as the guide die assembly holes in the die sleeve;

[0018] Among them, the setting of each group of discharge ports in the die pad can synchronously output multiple groups of extruded profiles to ensure work efficiency.

[0019] The utility model provides an aluminum profile extrusion die for solar panels, which has the following beneficial effects:

[0020] The solar panel aluminum profile extrusion die, through the arrangement of various components in the die, can be equipped with a die sleeve on its top side, so as to facilitate rapid extrusion of a material body inside the die, and cooperate with a male die and a female die to rapidly extrude it, thereby ensuring the die pressing efficiency of the profile, and can extrude multiple groups of profiles at one time, thereby saving the overall material of the die, and solving the problem of low efficiency in the existing single profile extrusion work. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2It is a structural schematic diagram of the male mold of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the mold pad of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the mold sleeve of the utility model.

[0025] In the figure: 1. mold; 2. mold sleeve; 21. guide mold assembly hole; 3. mold pad; 31. discharge port; 11. male mold; 111. mold bridge; 112. feed port; 12. female mold; 121. welding chamber. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4 The embodiment of the utility model provides a technical solution: a solar panel aluminum profile extrusion die, comprising a die 1, and the front two sides of the die 1 are respectively equipped with a die sleeve 2 and a die pad 3; the die 1 is assembled by a male die 11 and a female die 12, a die bridge 111 is fixedly installed on the inner side of the male die 11, a feed port 112 is opened on the top side of the die bridge 111, and a welding chamber 121 connected to the feed port 112 is arranged on the inner side of the female die 12;

[0028] Among them, the solar panel aluminum profile extrusion die, through the setting of various components in the die 1, can be equipped with a die sleeve 2 on its top side, so as to facilitate the rapid extrusion of the material body into the inner side of the die 1, and cooperate with the male die 11 and the female die 12 to extrude it quickly, thereby ensuring the die pressing efficiency of the profile, and at the same time being able to extrude multiple groups of profiles at one time, saving the overall material of the die 1, and solving the problem of low efficiency of the existing single profile extrusion work.

[0029] Embodiment 2:

[0030] The die sleeve 2 may be provided with 1 to 6 guide die assembly holes 21, the guide die assembly holes 21 are in the shape of a trumpet taper, the diameter of the guide die assembly holes 21 is 60mm-80mm, the taper of the guide die assembly holes 21 is between 3 degrees and 12 degrees, and the assembly direction of the guide die assembly holes 21 is large at the inlet and small at the outlet; wherein, the setting of the die sleeve 2 can utilize the guide die assembly holes 21 thereon to input the material body into the die 1 and extrude it efficiently, thereby ensuring efficient die pressing efficiency for the profile.

[0031] The shape of the mold 1 is a cone mold with an angle between 3 and 12 degrees, and the diameter of the mold 1 is between 60 mm and 80 mm; wherein, the specifications of the mold 1 and the mold sleeve 2 are adapted to facilitate their assembly while also ensuring their stability during operation.

[0032] The number of feed ports 112 at the top of the mold bridge 111 can be 2 to 4, and a pressure relief chamfer is provided on the top side of the feed port 112; wherein, the setting of the feed port 112 can ensure the feeding efficiency, and the setting of the pressure relief chamfer can also increase the feeding efficiency to a certain extent, thereby achieving the effect of efficient molding.

[0033] A working belt is provided between the male mold 11 and the female mold 12 ; wherein the provision of the working belt can ensure the stability of the male mold 11 and the female mold 12 after assembly.

[0034] The die pad 3 is provided with discharge ports 31 having the same number as the guide die assembly holes 21 in the die sleeve 2; wherein, the setting of each group of discharge ports 31 in the die pad 3 can synchronously output multiple groups of extruded profiles to ensure work efficiency.

[0035] The working principle and use process of the utility model are as follows: when the device is required to work, a mold 1, a mold sleeve 2 and a mold pad 3 of corresponding specifications are selected for assembly, and then the guide mold assembly hole 21 in the mold sleeve 2 is used to extrude the material body into the feed port 112 to ensure the extrusion efficiency. The material body passes through the welding chamber 121 and is synchronously output from the discharge port 31 in the mold pad 3 to ensure the compression molding and output efficiency of the profile, thereby ensuring the working efficiency.

[0036] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A solar panel aluminum profile extrusion die, characterized by: It comprises a mold (1), and the front two sides of the mold (1) are respectively equipped with a mold sleeve (2) and a mold cushion (3); The mold (1) is assembled from a male mold (11) and a female mold (12); a mold bridge (111) is fixedly installed on the inner side of the male mold (11); a feed port (112) is provided on the top side of the mold bridge (111); and a welding chamber (121) connected to the feed port (112) is provided on the inner side of the female mold (12).

2. The solar panel aluminum profile extrusion die according to claim 1, characterized in that: The mold sleeve (2) may be provided with 1 to 6 guide mold assembly holes (21), the guide mold assembly holes (21) are in the shape of a horn taper, the diameter of the guide mold assembly holes (21) is 60 mm to 80 mm, the taper of the guide mold assembly holes (21) is between 3 degrees and 12 degrees, and the assembly direction of the guide mold assembly holes (21) is large at the inlet and small at the outlet.

3. The solar panel aluminum profile extrusion die according to claim 1, characterized in that: The outer shape of the mold (1) is a cone mold with an angle between 3 and 12 degrees, and the diameter of the mold (1) is between 60 mm and 80 mm.

4. The solar panel aluminum profile extrusion die according to claim 1, characterized in that: The number of the feed openings (112) at the top of the mold bridge (111) may be 2 to 4, and a pressure relief chamfer is provided on the top side of the feed opening (112).

5. The solar panel aluminum profile extrusion die according to claim 1, characterized in that: A working belt is arranged between the male mold (11) and the female mold (12).

6. The solar panel aluminum profile extrusion die according to claim 1, characterized in that: The die pad (3) is provided with discharge ports (31) having the same number as the guide die assembly holes (21) in the die sleeve (2).

Citation Information

Patent Citations

  • Aluminum profile hot extrusion die applied to solar cell panel production

    CN217512570U