One-die multi-output photovoltaic solar frame extrusion die

By designing additional photovoltaic solar frame extrusion molds and adopting structures such as mold shells, transfer mechanisms and protective curtains, the problem of existing molds being easily contaminated by dust and being able to produce a single product in a single time is solved, and the improvement of extra production efficiency and prevention of dust pollution is achieved.

CN222535912UActive Publication Date: 2025-02-28YONGZHEN TECH (WUHU) CO LTD +1
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Patent Information

Application Number
CN202421142785.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-28
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Existing solar frame extrusion molds are easily contaminated by external dust, and can only produce a single product in a single time, and it is impossible to achieve extra production.

Method used

One mold has multiple photovoltaic solar frame extrusion molds, using mold shells, transfer mechanisms and protective curtains. Through components such as sliding limit frames, sliding drive motors, guide rods, vertical lift rods and shaping molds, multiple products are formed simultaneously, and dust pollution is prevented through protective curtains.

Benefits of technology

It achieves the improvement of the extra production efficiency of the equipment, prevents dust pollution, extends the service life of the equipment, and improves the stability and safety of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solar energy, and discloses a one-die multi-output photovoltaic solar frame extrusion die which comprises a die shell and a transfer mechanism, the inner wall of the die shell is fixedly connected with a sliding limiting frame, and the outer wall of the sliding limiting frame is fixedly connected with a sliding driving motor. The inner wall of the sliding limiting frame is connected with a guide rod in a sleeved mode, a vertical lifting rod is arranged on the inner wall of the sliding limiting frame, the sliding limiting frame is slidably connected with the vertical lifting rod, the outer wall of the vertical lifting rod is fixedly connected with a shaping mold, and the top of the shaping mold is fixedly connected with a material injection pipe. According to the multi-output photovoltaic solar frame extrusion die, by arranging the transfer mechanism, a solar frame can be produced and shaped, the shaping die comprises a plurality of shaping frames, so that equipment can produce a plurality of shaping frames, and the shaping production efficiency of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar energy, in particular to a one-mold multi-output photovoltaic solar energy frame extrusion die. Background Art

[0002] Solar frame refers to the aluminum alloy profile fixed frame and bracket composed of photovoltaic solar panel components. It can be used to fix and seal solar cell components, enhance component strength, extend the service life of solar cell components, and facilitate transportation and installation. Most of the aluminum profiles used in solar aluminum frames are extruded by extruders and then processed through a series of processes. Extrusion is a means of profile forming. Extrusion is to first design and manufacture a mold according to the cross-section of the profile product, and then use an extruder to extrude the heated aluminum cylindrical rod from the mold.

[0003] The existing solar frame extrusion die that is easy to quickly form can refer to the Chinese utility model patent with the authorization announcement number CN219664760U, which discloses an extrusion die for solar frame that is easy to quickly form, belonging to the field of solar frame processing technology. It solves the problem that when the existing mold is used, the molding speed of the solar frame inside the mold body is slow, and the uneven heat dissipation easily affects the service life of the mold body.

[0004] In view of the above, although it avoids the problem of slow shaping of the solar frame due to high temperature after molding, during the use of the equipment, the equipment is easily contaminated by dust in the external environment, and the equipment can only produce a single product at a time. In view of this, how to solve the problem of how to prevent external dust and impurities and how to produce multiple products at a time is the technical difficulty that the utility model needs to solve. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a one-mold multi-output photovoltaic solar frame extrusion die, which has the advantages of strong practicability and good stability, and solves the problems that the equipment is easily contaminated by dust in the external environment and the equipment can only produce a single product at a time.

[0006] The utility model provides the following technical solution: a one-mold-multiple-output photovoltaic solar frame extrusion die, comprising a die shell and a transfer mechanism, the inner wall of the die shell is fixedly connected to a sliding limit frame, the outer wall of the sliding limit frame is fixedly connected to a sliding drive motor, the inner wall of the sliding limit frame is sleeved with a guide rod, the inner wall of the sliding limit frame is provided with a vertical lifting rod, and the sliding limit frame and the vertical lifting rod are slidingly connected, the outer wall of the vertical lifting rod is fixedly connected to a shaping die, and the top of the shaping die is fixedly connected to a material injection pipe.

[0007] As a preferred technical solution of the utility model, the inner wall of the mold shell is fixedly connected to a waste storage tank, the outer wall of the mold shell is fixedly connected to a support rod, the inner wall of the mold shell is sleeved with a conveyor belt, and the outer wall of the mold shell is fixedly connected to a transmission drive motor.

[0008] As a preferred technical solution of the utility model, a protective plate is fixedly connected to the outer wall of the mold shell, and a protective support frame is fixedly connected to the outer wall of the mold shell. There are two protective support frames and they are symmetrically distributed on the top of the mold shell.

[0009] As a preferred technical solution of the utility model, the outer wall of the mold shell is sleeved with a protective curtain, and the protective curtain is mainly made of natural rubber material.

[0010] As a preferred technical solution of the utility model, the bottom of the mold shell is fixedly connected with a fixed base, and the number of the fixed bases is four and they are all distributed at the bottom of the mold shell with a symmetric axis.

[0011] As a preferred technical solution of the utility model, a single-chip microcomputer controller is fixedly connected to the outer wall of the mold shell, and the single-chip microcomputer controller is electrically connected to the transmission drive motor and the transfer mechanism.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The multiple photovoltaic solar frame extrusion die can produce and shape the solar frame by setting a transfer mechanism, wherein the shaping die contains multiple shaping frames, so that the equipment can produce multiple frames, thereby improving the shaping production efficiency of the equipment.

[0014] 2. The photovoltaic solar energy frame extrusion die also sets a protective curtain on the outer wall of the mold shell, so that the equipment can prevent dust and impurities outside the equipment from entering the equipment to pollute the molded shell, and can also provide cooling time for the shell to avoid burns to the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of a photovoltaic solar energy frame extrusion die with multiple modules;

[0016] Figure 2 This is the left view of a photovoltaic solar energy frame extrusion die with multiple modules;

[0017] Figure 3 It is a schematic diagram of the structure of the conveyor belt in the extrusion die of the photovoltaic solar energy frame with multiple outputs in one die;

[0018] Figure 4This is a schematic diagram of the structure of the transfer mechanism in a one-mold multiple-output photovoltaic solar frame extrusion die.

[0019] In the figure: 1. mold shell; 2. fixed base; 3. single-chip microcomputer controller; 4. transmission drive motor; 5. protective plate; 6. protective support frame; 7. waste storage tank; 8. transfer mechanism; 81. sliding limit frame; 82. sliding drive motor; 83. guide rod; 84. vertical lifting rod; 85. shaping mold; 86. injection pipe; 9. protective curtain; 10. support rod; 11. conveyor belt. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4The invention discloses a photovoltaic solar frame extrusion die with multiple outputs from one mold, comprising a mold shell 1 and a transfer mechanism 8. The inner wall of the mold shell 1 is fixedly connected with a sliding limit frame 81, the outer wall of the sliding limit frame 81 is fixedly connected with a sliding drive motor 82, the inner wall of the sliding limit frame 81 is sleeved with a guide rod 83, the inner wall of the sliding limit frame 81 is provided with a vertical lifting rod 84, and the sliding limit frame 81 is slidably connected with the vertical lifting rod 84, the outer wall of the vertical lifting rod 84 is fixedly connected with a shaping mold 85, and the top of the shaping mold 85 is fixedly connected with Injection pipe 86, wherein the shaping mold 85 contains a plurality of shaping grooves, so that the equipment can shape a plurality of molds at a time, thereby improving the production efficiency of the equipment, and at the same time, the inner wall of the mold shell 1 is fixedly connected with a waste storage groove 7, the outer wall of the mold shell 1 is fixedly connected with a support rod 10, the inner wall of the mold shell 1 is sleeved with a conveyor belt 11, and the outer wall of the mold shell 1 is fixedly connected with a transmission drive motor 4, so that the transmission drive motor 4 can directly drive the conveyor belt 11 to transfer the shaped materials, and at the same time, the waste The storage slot 7 can also recycle excess waste. The outer wall of the mold shell 1 is fixedly connected to a protective plate 5. The outer wall of the mold shell 1 is fixedly connected to a protective support frame 6. There are two protective support frames 6 and they are symmetrically distributed on the top of the mold shell 1. The paired protective support frames 6 can support the protective plate 5. The outer wall of the mold shell 1 is sleeved with a protective curtain 9. The protective curtain 9 is mainly made of natural rubber material. The protective curtain 9 can effectively isolate impurities and dust outside the equipment. The bottom of the mold shell 1 is fixedly connected to a fixed base 2. There are four fixed bases 2 and they are all distributed at the bottom of the mold shell 1 with a symmetrical axis. The fixed base 2 can provide a stable supporting force for the equipment, which can provide a stable supporting force for the equipment and provide guarantee for the stable operation of the equipment in the later stage. Then the outer wall of the mold shell 1 is fixedly connected to a single-chip microcomputer controller 3. The single-chip microcomputer controller 3 is electrically connected to the transmission drive motor 4 and the transfer mechanism 8, so that the operator can directly control the equipment by pressing the single-chip microcomputer controller 3 in the later stage.

[0022] Working principle: when the device needs to be used, press the single-chip controller 3 to start the device, the sliding drive motor 82 will drive the vertical lifting rod 84 to slide in the sliding limit frame 81, and then the vertical lifting rod 84 can drive the shaping mold 85 to rise and fall, and then inject the shaping material into the shaping mold 85 through the injection pipe 86. After the shaping is completed, the transmission drive motor 4 can drive the conveyor belt 11 to transmit the shaped material.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A one-mold, multi-output photovoltaic solar energy frame extrusion die, comprising a die shell (1) and a transfer mechanism (8), characterized in that: The inner wall of the mold shell (1) is fixedly connected to a sliding limit frame (81), the outer wall of the sliding limit frame (81) is fixedly connected to a sliding drive motor (82), the inner wall of the sliding limit frame (81) is sleeved with a guide rod (83), the inner wall of the sliding limit frame (81) is provided with a vertical lifting rod (84), and the sliding limit frame (81) and the vertical lifting rod (84) are slidably connected, the outer wall of the vertical lifting rod (84) is fixedly connected to a shaping mold (85), and the top of the shaping mold (85) is fixedly connected to a material injection pipe (86).

2. The one-mold-multiple-output photovoltaic solar frame extrusion die according to claim 1, characterized in that: The inner wall of the mold shell (1) is fixedly connected to a waste storage tank (7), the outer wall of the mold shell (1) is fixedly connected to a support rod (10), the inner wall of the mold shell (1) is sleeved with a conveyor belt (11), and the outer wall of the mold shell (1) is fixedly connected to a transmission drive motor (4).

3. The one-mold-multiple-output photovoltaic solar energy frame extrusion die according to claim 1, characterized in that: A protective plate (5) is fixedly connected to the outer wall of the mold shell (1), and a protective support frame (6) is fixedly connected to the outer wall of the mold shell (1). The number of the protective support frames (6) is two and they are symmetrically distributed on the top of the mold shell (1).

4. The one-mold-multiple-output photovoltaic solar energy frame extrusion die according to claim 1, characterized in that: The outer wall of the mold shell (1) is sleeved with a protective curtain (9), and the protective curtain (9) is mainly made of natural rubber material.

5. The one-mold-multiple-output photovoltaic solar energy frame extrusion die according to claim 1, characterized in that: The bottom of the mold shell (1) is fixedly connected to a fixed base (2), and the number of the fixed bases (2) is four and they are all distributed at the bottom of the mold shell (1) with a symmetric axis.

6. The one-mold-multiple-output photovoltaic solar energy frame extrusion die according to claim 2, characterized in that: A single-chip microcomputer controller (3) is fixedly connected to the outer wall of the mold shell (1), and the single-chip microcomputer controller (3) is electrically connected to the transmission drive motor (4) and the transfer mechanism (8).

Citation Information

Patent Citations

  • Extrusion die convenient for rapid forming and used for solar energy frame

    CN219664760U