Pipeline machining cutting equipment capable of achieving smooth cutting
By designing cutting equipment for fixing components, limiting components, locking components and auxiliary support mechanisms, the problems of uneven pipe cuts and severe wear in the prior art are solved, and a flatter cut and wear reduction effect is achieved.
Patent Information
- Application Number
- CN202421347170.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-13
AI Technical Summary
During the cutting process, existing pipeline cutting equipment causes uneven pipe cutouts and severe wear of saw blades and pipe cutouts due to factors such as shaking and downforce of saw blades during the cutting process.
A cutting device including a fixing assembly, a limiting assembly, a locking assembly and an auxiliary support mechanism is designed. The fixing assembly fixes the pipe through a bidirectional lead screw and push nut, and drives the pipe to rotate slowly, reducing the depth of the saw blade downward. The limiting assembly and locking assembly improve the stability of the fixing assembly, and the auxiliary support mechanism assists in fixing the pipe through a hydraulic push rod.
By reducing the depth of the saw blade down and improving the stability of the pipe fixation, the wear of the pipe and saw blades is significantly reduced, making the pipe cutouts smoother.
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Figure CN222536462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline cutting equipment, in particular to a cutting equipment for processing pipelines with smooth cutting. Background Art
[0002] A pipeline is a device made of metal or plastic, connected by pipes, pipe connectors and valves, etc., used to transport gas, liquid or fluid with solid particles;
[0003] After searching, a Chinese patent discloses a cutting device for pipe processing (publication number CN 219464877U). The patent technology relates to the technical field of pipe cutting equipment, specifically a pipe processing cutting device with good fixing effect and capable of collecting dust and debris. However, the technical solution of the above patent document directly squeezes the fixed roller and directly cuts the pipe downward with a saw blade. During cutting, due to factors such as shaking and the downward pressure of the saw blade, the part on the upper side of the pipe that has been cut will squeeze inward and contact the part near the center of the saw blade that has no cutting ability, causing severe wear of the pipe incision and the saw blade, making the pipe incision tilted, affecting the flatness of the pipe incision.
[0004] Therefore, a cutting device for pipe processing with smooth cutting is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a cutting device for smooth pipe processing in order to solve the above-mentioned problem, thereby improving the problem that the pipe incision and the saw blade are severely worn during cutting, causing the pipe incision to tilt and affecting the smoothness of the pipe incision.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions: a cutting device for processing a smooth pipe, comprising: a cutting box, the upper inner wall of which is fixedly connected with a downward-pressing cutting device, one side end of the cutting box is fixedly connected with a pushing seat, and the inner wall of the cutting box is provided with a debris collection box; a rotating mechanism, which is used to fix the pipe and rotate it to cooperate with the downward-pressing cutting device for cutting, and is arranged on one side of the pushing seat; an auxiliary supporting mechanism, which is used to assist in fixing the pipe and is arranged on the inner side of the cutting box; wherein the rotating mechanism includes a fixing component arranged on the upper side of the pushing seat, and a limiting component and a locking component are arranged on one side of the fixing component.
[0007] Preferably, the fixing assembly includes a first mounting plate fixedly connected to the upper end of the pushing seat, one side end of the first mounting plate is fixedly connected to a first motor, an output end of the first motor is fixedly connected to a "C"-shaped plate, a circumferential inner wall of the "C"-shaped plate is rotatably connected to a bidirectional lead screw, a surface of the bidirectional lead screw is threadedly connected to two pushing nuts, upper and lower ends of the two pushing nuts are movably hinged with connecting rods, upper and lower sides of the bidirectional lead screw are provided with fitting blocks, the two fitting blocks are respectively movably hinged to one end of a plurality of connecting rods, the pipeline can be fixed by the fixing assembly and can be slowly rotated at the same time, so that the circumference of the pipeline contacts the cutting saw blade of the downward cutting device in turn, thereby greatly reducing the downward depth of the saw blade and reducing wear.
[0008] Preferably, the limiting assembly includes a second mounting plate fixed to one side end of the "C"-shaped plate, one side end of the second mounting plate is fixedly connected to a rotating seat, and the bidirectional lead screw is rotatably connected to the inner wall of the rotating seat. The limiting assembly can provide auxiliary support for the bidirectional lead screw to increase the stability of the pipeline and the bidirectional lead screw during rotation.
[0009] Preferably, a dovetail groove is provided on one side end of the second mounting plate close to the rotating seat, and one side end of the two pushing nuts is fixedly connected with a dovetail slider, and the two dovetail sliders are slidably connected to the inner wall of the dovetail groove. The dovetail groove and the dovetail slider can make the pushing nut more stable when sliding, thereby increasing the stability when fixing the pipeline.
[0010] Preferably, the locking assembly includes a spur gear fixedly connected to the circumferential surface of the bidirectional lead screw, the inner wall of the "C"-shaped plate is fixedly connected with a mounting block, one side end of the mounting block is fixedly connected with a spring, one end of the spring is fixedly connected with a tooth block, the tooth block fits closely with the surface of the spur gear, and the locking assembly can prevent the bidirectional lead screw from loosening due to reversal when the fixing assembly fixes the pipeline, thereby providing greater stability.
[0011] Preferably, one side end of the tooth block is fixedly connected to a pull rod, one end of the pull rod movably passes through one side end of the mounting block and extends outward, and the spring is sleeved on the circumferential surface of the pull rod. The pull rod can be used to pull the tooth block away from the spur gear. At the same time, the pull rod can support the spring to prevent the spring from being damaged due to elastic deformation.
[0012] Preferably, the inner wall of the bidirectional screw is fixedly connected to a mounting seat, the inner wall of the mounting seat is slidably connected to a fixed seat, one end of the pull rod is fixedly connected to a fixed block, the inner wall of the fixed seat is relatively close to the fixed block, the tooth block can be continuously pulled through the fixed seat and the fixed block to unlock the spur gear, making it convenient to rotate the spur gear for adjustment.
[0013] Preferably, the auxiliary support mechanism includes a first hydraulic push rod fixedly connected to the lower inner wall of the cutting box, the upper end of the first hydraulic push rod is fixedly connected to the debris collection box, the upper end of the debris collection box is fixedly connected to a lower fitting seat, one side inner wall of the cutting box is fixedly connected to a third mounting plate, the lower end of the third mounting plate is fixedly connected to a second hydraulic push rod, the lower end of the second hydraulic push rod is fixedly connected to an upper fitting seat, the inner walls of the lower fitting seat and the upper fitting seat are rotatably connected to a plurality of rollers, which can be fitted to the pipe surface for auxiliary fixation through the auxiliary support mechanism.
[0014] The beneficial effects of the utility model are:
[0015] 1. The pipe can be fixed from the inside through the fixing assembly, the limit assembly makes the fixing assembly more stable, the locking assembly makes the fixing assembly of the pipe not easy to loosen, and the auxiliary support mechanism can assist in fixing the pipe. At this time, the downward pressure cutting device is started, and the debris is adsorbed and collected by the downward pressure cutting device and the debris collection box. The downward pressure cutting device presses down to contact the pipe and cuts at the same time. The fixing assembly can drive the pipe to rotate slowly, so that the circumference of the pipe contacts the downward pressure cutting device in turn for cutting, which greatly reduces the downward pressure depth of the saw blade and reduces wear;
[0016] 2. The pull rod can be used to pull the tooth block away from the spur gear. At the same time, the pull rod can support the spring to prevent the spring from being damaged due to elastic deformation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a main perspective view of the utility model;
[0018] Figure 2 This is a cutaway stereogram of the utility model from a first viewing angle;
[0019] Figure 3 For the utility model Figure 2 A magnified view of middle;
[0020] Figure 4 For the utility model Figure 2 Enlarged view of B.
[0021] In the figure: 1, cutting box; 2, downward cutting device; 3, rotating mechanism; 301, fixing assembly; 3011, first mounting plate; 3012, first motor; 3013, "C" shaped plate; 3014, bidirectional lead screw; 3015, push nut; 3016, connecting rod; 3017, fitting block; 302, limiting assembly; 3021, dovetail slide; 3022, dovetail slider; 3023, rotating seat; 3024, second mounting plate; 30 3. Locking assembly; 3031. Spur gear; 3032. Tooth block; 3033. Spring; 3034. Mounting block; 3035. Pull rod; 3036. Fixed block; 3037. Mounting seat; 3038. Fixed seat; 4. Auxiliary support mechanism; 401. First hydraulic push rod; 402. Roller; 403. Lower fitting seat; 404. Third mounting plate; 405. Second hydraulic push rod; 406. Upper fitting seat; 5. Push seat; 6. Debris collection box. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] When implementing: Figure 1-4As shown, a cutting device for processing a smooth pipe comprises: a cutting box 1, the upper inner wall of the cutting box 1 is fixedly connected with a downward pressing cutting device 2, one side end of the cutting box 1 is fixedly connected with a pushing seat 5, and the inner wall of the cutting box 1 is provided with a debris collection box 6; a rotating mechanism 3, which is used to fix the pipe and rotate it to cooperate with the downward pressing cutting device 2 for cutting, and the rotating mechanism 3 is arranged on one side of the pushing seat 5; an auxiliary supporting mechanism 4, which is used to assist in fixing the pipe and is arranged on the inner side of the cutting box 1; wherein the rotating mechanism 3 comprises a fixing component 301 arranged on the upper side of the pushing seat 5, and a limiting component 302 and a locking component 303 are arranged on one side of the fixing component 301, and the cutting box 1 has an opening door for convenient maintenance of the device in the cutting box 1, and an observation window is embedded in the opening door. For the staff in this technical field, the cutting box 1 is a prior art and will not be described in detail here. The pushing seat 5 The hydraulic push rod can control the distance from the cutting box 1, so that the fixing component 301 can be used to fix the cutting box 1 and adjust the cutting position. When the device is used to cut the pipe, the pipe is fixed by the fixing component 301, and the limit component 302 makes the fixing component 301 more stable. The locking component 303 makes the fixing of the pipe by the fixing component 301 not easy to loosen, and then the pipe is assisted to be fixed by the auxiliary support mechanism 4. At this time, the downward cutting device 2 is started, and the pipe is pressed down to contact and cut at the same time. Then the fixing component 301 is started to drive the pipe to rotate slowly, so that the circumference of the pipe contacts the downward cutting device 2 in turn for cutting, which greatly reduces the downward pressing depth of the saw blade and reduces wear. The downward cutting device 2 includes a cutting part dust suction pipe and a downward pressing device. For the staff in this technical field, the downward pressing cutting device 2 and the pushing seat 5 are both prior art and will not be elaborated here.
[0024] like Figure 2 and Figure 3As shown, the fixing assembly 301 includes a first mounting plate 3011 fixedly connected to the upper end of the pushing seat 5, one side end of the first mounting plate 3011 is fixedly connected to the first motor 3012, the output end of the first motor 3012 is fixedly connected to a "C"-shaped plate 3013, the circumferential inner wall of the "C"-shaped plate 3013 is rotatably connected to a bidirectional lead screw 3014, the surface of the bidirectional lead screw 3014 is threadedly connected to two pushing nuts 3015, the upper and lower ends of the two pushing nuts 3015 are movably hinged with connecting rods 3016, the upper and lower sides of the bidirectional lead screw 3014 are provided with fitting blocks 3017, the two fitting blocks 3017 are respectively movably hinged to one end of the plurality of connecting rods 3016, the bidirectional lead screw 3014 itself has a certain thread angle, and has It has a certain self-locking ability. When the pipeline needs to be fixed, the pipeline is sleeved on the surface of the fitting block 3017, and then the bidirectional lead screw 3014 is rotated. The surface of the bidirectional lead screw 3014 has two threads in opposite directions, so the bidirectional lead screw 3014 pushes the two pushing nuts 3015 close to each other, and the two pushing nuts 3015 pull the two connecting rods 3016 to deflect at an angle and bulge. The connecting rods 3016 push the fitting block 3017 to fit the inside of the pipeline for fixation. The fitting block 3017 has a friction pad at one end close to the pipeline to increase the friction during connection. When the pipeline is fixed, the first motor 3012 is started at this time, and the "C"-shaped plate 3013 drives the pipeline to rotate slowly, and contacts the downward pressing cutting device 2 in turn for cutting. For those working in the technical field, the first motor 3012 is prior art and will not be described in detail here. The limiting assembly 302 includes a second mounting plate 3024 fixed to one side end of the "C"-shaped plate 3013, one side end of the second mounting plate 3024 is fixedly connected to a rotating seat 3023, and the bidirectional lead screw 3014 is rotatably connected to the inner wall of the rotating seat 3023. When the bidirectional lead screw 3014 rotates, the bidirectional lead screw 3014 is prone to swing. The bidirectional lead screw 3014 rotates on the inner wall of the rotating seat 3023, so that the bidirectional lead screw 3014 is not prone to swing when it rotates. A dovetail groove 3021 is provided on one side end of the second mounting plate 3024 close to the rotating seat 3023, and one side end of the two push nuts 3015 are fixedly connected to dovetail grooves. The slider 3022, the two dovetail sliders 3022 are slidably connected to the inner wall of the dovetail slot 3021. When the two-way screw 3014 rotates to drive the two push nuts 3015 to move, the push nuts 3015 are easy to shake with the rotation of the two-way screw 3014, and the dovetail slider 3022 is driven by the push nuts 3015 to slide on the inner wall of the dovetail slot 3021, so that the push nuts 3015 are not easy to be skewed when sliding. The locking assembly 303 includes a spur gear 3031 fixedly connected to the circumferential surface of the two-way screw 3014, and the inner wall of the "C"-shaped plate 3013 is fixedly connected to a mounting block 3034, and one side end of the mounting block 3034 is fixedly connected to a spring 3033, and one end of the spring 3033 is fixedly connected to a tooth block 3032.The tooth block 3032 fits closely with the surface of the spur gear 3031. When the bidirectional lead screw 3014 pushes the fitting block 3017 to fit inside the pipe, it may be reversed and loosened if fixed for a long time. The spring 3033 pushes the tooth block 3032 to fit the surface of the spur gear 3031, so that the spur gear 3031 and the bidirectional lead screw 3014 are not easy to rotate by themselves. One side end of the tooth block 3032 is fixedly connected with a pull rod 3035. One end of the pull rod 3035 movably passes through one side end of the mounting block 3034 and extends outward. The spring 3033 is sleeved on the circumferential surface of the pull rod 3035. The tooth block 3032 can be adjusted by the pull rod 3035. Pull it away from the spur gear 3031 for explanation. At the same time, the pull rod 3035 can support the spring 3033 to prevent the spring 3033 from being damaged due to elastic deformation. The inner wall of the two-way lead screw 3014 is fixedly connected with a mounting seat 3037. The inner wall of the mounting seat 3037 is slidably connected with a fixing seat 3038. One end of the pull rod 3035 is fixedly connected with a fixing block 3036. The inner wall of the fixing seat 3038 is relatively close to the fixing block 3036. When the pipeline is fixed by the locking assembly 303, it is necessary to continuously pull the push nut 3015 so that the tooth block 3032 and the spur gear 3031 are no longer in contact to unlock, which is quite troublesome. At this time, after pulling the push nut 3015, the fixing seat 3038 is in contact with the surface of the fixing block 3036 to fix the pull rod 3035 and the fixing block 3036, so that the tooth block 3032 will not reset and contact the spur gear 3031. The fixing assembly 301 can adjust the fixed pipeline at will.
[0025] like Figure 1 and Figure 4 As shown, the auxiliary support mechanism 4 includes a first hydraulic push rod 401 fixedly connected to the lower inner wall of the cutting box 1, the upper end of the first hydraulic push rod 401 is fixedly connected to the debris collection box 6, the upper end of the debris collection box 6 is fixedly connected to a lower fitting seat 403, and one side inner wall of the cutting box 1 is fixedly connected to a third mounting plate 404, the lower end of the third mounting plate 404 is fixedly connected to a second hydraulic push rod 405, the lower end of the second hydraulic push rod 405 is fixedly connected to an upper fitting seat 406, the inner walls of the lower fitting seat 403 and the upper fitting seat 406 are both rotatably connected to a plurality of rollers 402, when it is necessary to auxiliary fix the pipeline, at this time, by starting the first hydraulic push rod 401 and the second hydraulic push rod 405, the lower fitting seat 403 located on the upper and lower sides of the pipeline is used to auxiliary fix the pipeline, and at the same time, the rollers 402 facilitate the rotation of the pipeline. For the staff in this technical field, the second hydraulic push rod 405 and the first hydraulic push rod 401 are both prior art and will not be elaborated on here.
[0026] When the utility model is in use, when the device is used to cut the pipeline, the pipeline is sleeved on the surface of the fitting block 3017, the fixing block 3036 is pulled, and the fixing block 3036 is fixed by the fixing seat 3038. At this time, the spur gear 3031 and the tooth block 3032 are separated, and then the two-way screw 3014 is rotated, so that the two-way screw 3014 brings the two pushing nuts 3015 closer to each other, and the two pushing nuts 3015 pull the two connecting rods 3016 to bulge, and the connecting rods 3016 push the fitting block 3017 to fit the inside of the pipeline for fixing, and at this time, the fixing seat 3038 is pulled up, so that the spring 303 The tooth block 3032 is pushed to fit the surface of the spur gear 3031, the rotation of the bidirectional lead screw 3014 is locked, and then the cutting position is adjusted by the push seat 5. The first hydraulic push rod 401 and the second hydraulic push rod 405 push the two groups of lower fitting seats 403 to fit the circumferential surface of the pipe for auxiliary fixation. At this time, by starting the first motor 3012, the "C"-shaped plate 3013 drives the pipe to rotate slowly, and the circumference of the pipe contacts the downward cutting device 2 in turn for cutting, and the debris is collected by the downward cutting device 2 and the debris collection box 6, which greatly reduces the downward pressing depth of the saw blade, reduces the wear of the pipe and the saw blade, and makes the pipe cut smoother.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cutting device for smooth pipe processing, characterized in that: include: A cutting box (1), wherein a downward pressing cutting device (2) is fixedly connected to the upper inner wall of the cutting box (1), a pushing seat (5) is fixedly connected to one side end of the cutting box (1), and a debris collection box (6) is provided on the inner wall of the cutting box (1); A rotating mechanism (3) is used to fix the pipeline and rotate it to cooperate with the downward cutting device (2) for cutting. The rotating mechanism (3) is arranged on one side of the pushing seat (5); An auxiliary support mechanism (4) for auxiliary fixing of the pipeline, the auxiliary support mechanism (4) being arranged on the inner side of the cutting box (1); The rotating mechanism (3) comprises a fixing component (301) arranged on the upper side of the pushing seat (5), and a limiting component (302) and a locking component (303) are arranged on one side of the fixing component (301).
2. A cutting device for smooth pipe processing according to claim 1, characterized in that: The fixing assembly (301) comprises a first mounting plate (3011) fixedly connected to the upper end of the pushing seat (5); a first motor (3012) is fixedly connected to one side end of the first mounting plate (3011); a "C"-shaped plate (3013) is fixedly connected to the output end of the first motor (3012); a bidirectional lead screw (3014) is rotatably connected to the circumferential inner wall of the "C"-shaped plate (3013); two pushing nuts (3015) are threadedly connected to the surface of the bidirectional lead screw (3014); upper and lower ends of the two pushing nuts (3015) are movably hinged to connecting rods (3016); upper and lower sides of the bidirectional lead screw (3014) are provided with fitting blocks (3017); the two fitting blocks (3017) are respectively movably hinged to one end of the plurality of connecting rods (3016).
3. The cutting device for smooth pipe processing according to claim 2, characterized in that: The limiting assembly (302) comprises a second mounting plate (3024) fixed to one side end of the "C"-shaped plate (3013); one side end of the second mounting plate (3024) is fixedly connected to a rotating seat (3023); and the bidirectional lead screw (3014) is rotatably connected to the inner wall of the rotating seat (3023).
4. The cutting device for smooth pipe processing according to claim 3, characterized in that: A dovetail groove (3021) is provided at one end of the second mounting plate (3024) close to the rotating seat (3023), and a dovetail slider (3022) is fixedly connected to one end of each of the two pushing nuts (3015), and the two dovetail sliders (3022) are slidably connected to the inner wall of the dovetail groove (3021).
5. The cutting device for smooth pipe processing according to claim 2, characterized in that: The locking assembly (303) comprises a spur gear (3031) fixedly connected to the circumferential surface of a bidirectional lead screw (3014); a mounting block (3034) is fixedly connected to the inner wall of the "C"-shaped plate (3013); a spring (3033) is fixedly connected to one side end of the mounting block (3034); a tooth block (3032) is fixedly connected to one end of the spring (3033); and the tooth block (3032) is closely fitted to the surface of the spur gear (3031).
6. The cutting device for smooth pipe processing according to claim 5, characterized in that: One side end of the tooth block (3032) is fixedly connected to a pull rod (3035), one end of the pull rod (3035) movably passes through one side end of the mounting block (3034) and extends outward, and the spring (3033) is sleeved on the circumferential surface of the pull rod (3035).
7. A cutting device for smooth pipe processing according to claim 6, characterized in that: The inner wall of the bidirectional screw (3014) is fixedly connected to a mounting seat (3037), the inner wall of the mounting seat (3037) is slidably connected to a fixing seat (3038), one end of the pull rod (3035) is fixedly connected to a fixing block (3036), and the inner wall of the fixing seat (3038) is relatively close to the fixing block (3036).
8. The cutting device for smooth pipe processing according to claim 1, characterized in that: The auxiliary support mechanism (4) comprises a first hydraulic push rod (401) fixedly connected to the lower inner wall of the cutting box (1); the upper end of the first hydraulic push rod (401) is fixedly connected to the debris collection box (6); the upper end of the debris collection box (6) is fixedly connected to a lower fitting seat (403); a third mounting plate (404) is fixedly connected to the inner wall of one side of the cutting box (1); the lower end of the third mounting plate (404) is fixedly connected to a second hydraulic push rod (405); the lower end of the second hydraulic push rod (405) is fixedly connected to an upper fitting seat (406); the inner walls of the lower fitting seat (403) and the upper fitting seat (406) are both rotatably connected to a plurality of rollers (402).
Citation Information
Patent Citations
Cutting equipment for pipeline machining
CN219464877U