Assembly type profile welding device
By designing a prefabricated profile welding device including lifting, rotating, welding, grinding, stirring and cleaning mechanisms, the problem of inflexible welding adjustment of the existing profile welding device is solved, and multi-directional welding and surface treatment of the profile is realized, and welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202421079555.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The welding adjustment of existing profile welding devices is inflexible, resulting in poor welding work efficiency.
An assembled profile welding device is designed, including a lifting mechanism, a rotating mechanism, a welding mechanism, a grinding mechanism, a stirring mechanism and a cleaning mechanism. Through the combined use of these mechanisms, multi-directional welding and surface treatment of the profile are realized.
By adjusting different heights and orientations, comprehensive welding of profiles is achieved, mechanical properties and welding efficiency of the welding surface are improved, and the finish and welding quality of the profile surface are ensured.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of profile welding devices, in particular to an assembled profile welding device. Background Art
[0002] Profiles refer to steel or aluminum alloy materials with different cross-section shapes, which are widely used in construction, manufacturing and other fields. Profile welding enables these profiles to be processed and connected through welding technology to meet various specific usage requirements.
[0003] Existing profile welding devices, such as an aluminum profile welding device disclosed in the utility model patent with application number CN202022818990.3 and an easy-to-operate profile welding device disclosed in the utility model patent CN202121913705.4, can both realize the welding of profile frames.
[0004] However, the existing welding devices have the problem of inflexible welding adjustment, which results in poor welding efficiency. Therefore, a new frame welding device is needed to improve the welding efficiency. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an assembled profile welding device which can achieve comprehensive welding of profiles by adjusting different heights and different orientations, thereby improving the mechanical properties of the welding surface and the welding efficiency.
[0006] The utility model discloses an assembled profile welding device, comprising a lifting mechanism; a rotating mechanism, a welding mechanism, a grinding mechanism, a stirring mechanism and a cleaning mechanism, wherein the rotating mechanism is installed at the top of the lifting mechanism, the welding mechanism is installed on the rotating mechanism, the grinding mechanism is installed on the welding mechanism, the stirring mechanism is installed at the top of the lifting mechanism, and the cleaning mechanism is installed at the top of the lifting mechanism; the lifting mechanism is used to adjust the height of the rotating mechanism, and the profile frames in different directions can be effectively welded through the rotating mechanism, the stirring mechanism is started to remove dirt and rust on the surface of the profile frame, the cleaning mechanism is started to rinse the profile frame to ensure the smoothness of the profile surface, the welding mechanism is started to weld the welding joint, and after welding, the grinding mechanism is started to grind the welding joint to ensure the mechanical properties of the welding surface and improve the welding efficiency.
[0007] Preferably, the lifting mechanism includes a table top, a lifting frame and a hydraulic mechanism, the table top is installed on the top of the lifting frame, and the hydraulic mechanism is rotatably installed on the lifting frame; the hydraulic mechanism is started to lift the table top through the lifting frame.
[0008] Preferably, the rotating mechanism includes a fixed shaft, a rotating disk, a rack and a first motor, the fixed shaft is installed at the top of the table, the rotating disk is rotatably installed on the fixed shaft, the rack is installed at the lower end of the rotating disk, the first motor is installed at the top of the table, and the output end of the first motor is equipped with a gear; start the first motor, and the rotating disk is rotated through the meshing transmission of the gear and the rack, so as to facilitate welding of welding points in different orientations.
[0009] Preferably, the welding mechanism includes a fixed seat, a rocker arm and a welding gun. The fixed seat is fixedly installed on the top of the rotating disk, the rocker arm is rotatably installed on the fixed seat, and the welding gun is installed on the rocker arm. Start the rocker arm and drive the welding gun to weld different welding points through the rocker arm, which is convenient, time-saving and reduces labor costs.
[0010] Preferably, the grinding mechanism includes a second motor and a grinding wheel, the second motor is mounted on the rocker arm, and the output end of the second motor is connected to the grinding wheel; the second motor is started to rotate the grinding wheel to grind the gap after welding, thereby ensuring the smoothness of the welding surface and improving the welding quality.
[0011] Preferably, the stirring mechanism includes a stirring tank, a third motor, a stirring shaft, a pump, a rust removal discharge pipe and a nozzle. The stirring tank is installed at the top of the table, the third motor is installed on the stirring tank, and the output end of the third motor is connected to the stirring shaft. The pump is installed at the top of the table, one end of the rust removal discharge pipe is connected to the output end of the pump, and the other end is connected to the nozzle. The third motor is started to fully stir the rust remover in the stirring tank, and the pump is started to discharge the solution in the stirring tank through the rust removal discharge pipe into the nozzle, so as to clean the surface of the frame profile and improve the welding quality.
[0012] Preferably, the cleaning mechanism includes a water tank, a water pump and a water pipe. The water tank is installed on the top of the table top, the water pump is installed on the top of the table top, one end of the water pipe is connected to the output end of the water pump, and the other end cleans the profile frame; start the water pump to discharge the liquid in the water tank into the water pipe to clean the profile, ensure the surface smoothness of the profile, and improve welding efficiency.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the height of the rotating mechanism is adjusted by the lifting mechanism, the profile frames in different orientations can be effectively welded by the rotating mechanism, the stirring mechanism is started to remove dirt and rust on the surface of the profile frame, the cleaning mechanism is started to rinse the profile frame to ensure the smoothness of the profile surface, the welding mechanism is started to weld the welding joint, and after welding, the grinding mechanism is started to grind the welding joint to ensure the mechanical properties of the welding surface and improve the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0015] Figure 2It is a schematic diagram of the axonometric structure of the lifting mechanism and the welding mechanism;
[0016] Figure 3 It is a schematic diagram of the axonometric structure of the rotating mechanism, the grinding mechanism and the cleaning mechanism;
[0017] Figure 4 It is a schematic diagram of the axonometric structure of the stirring mechanism.
[0018] Markings in the attached drawings: 01, lifting mechanism; 11, table; 12, lifting frame; 13, hydraulic mechanism; 02, rotating mechanism; 21, fixed shaft; 22, rotating disk; 23, rack; 24, first motor; 03, welding mechanism; 31, fixed seat; 32, rocker arm; 33, welding gun; 04, grinding mechanism; 41, second motor; 42, grinding wheel; 05, stirring mechanism; 51, stirring tank; 52, third motor; 53, stirring shaft; 54, pump; 55, rust removal discharge pipe; 56, nozzle; 06, cleaning mechanism; 61, water tank; 62, water pump; 63, water pipe. DETAILED DESCRIPTION
[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0020] The utility model discloses an assembled profile welding device, comprising a lifting mechanism 01; further comprising a rotating mechanism 02, a welding mechanism 03, a grinding mechanism 04, a stirring mechanism 05 and a cleaning mechanism 06, wherein the rotating mechanism 02 is mounted at the top of the lifting mechanism 01, the welding mechanism 03 is mounted on the rotating mechanism 02, the grinding mechanism 04 is mounted on the welding mechanism 03, the stirring mechanism 05 is mounted at the top of the lifting mechanism 01, and the cleaning mechanism 06 is mounted at the top of the lifting mechanism 01; the lifting mechanism 01 comprises a table 11, a lifting frame 12 and a hydraulic mechanism 13, wherein the table 11 is mounted at the top of the lifting frame 12, and the hydraulic mechanism 13 is rotatably mounted on the lifting frame 12; the rotating mechanism 02 comprises a fixed shaft 21, a rotating disk 22, a rack 23 and a first motor 24, wherein the fixed shaft 21 is mounted at the top of the table 11, the rotating disk 22 is rotatably mounted on the fixed shaft 21, the rack 23 is mounted at the lower end of the rotating disk 22, the first motor 24 is mounted at the top of the table 11, and a gear is mounted at the output end of the first motor 24; the welding mechanism 03 comprises a fixed seat 31 , rocker arm 32 and welding gun 33, the fixed seat 31 is fixedly installed on the top of the rotating disk 22, the rocker arm 32 is rotatably installed on the fixed seat 31, and the welding gun 33 is installed on the rocker arm 32; the grinding mechanism 04 includes a second motor 41 and a grinding wheel 42, the second motor 41 is installed on the rocker arm 32, and the output end of the second motor 41 is connected to the grinding wheel 42; the stirring mechanism 05 includes a stirring tank 51, a third motor 52, a stirring shaft 53, a pump 54, a rust removal discharge pipe 55 and a nozzle 56, the stirring tank 51 is installed on the table 11 The top of the table 11, the third motor 52 is installed on the stirring tank 51, and the output end of the third motor 52 is connected to the stirring shaft 53, the pump 54 is installed on the top of the table 11, one end of the rust removal discharge pipe 55 is connected to the output end of the pump 54, and the other end is connected to the nozzle 56; the cleaning mechanism 06 includes a water tank 61, a water pump 62 and a water pipe 63, the water tank 61 is installed on the top of the table 11, the water pump 62 is installed on the top of the table 11, one end of the water pipe 63 is connected to the output end of the water pump 62, and the other end cleans the profile frame.
[0021] like Figures 1 to 4 As shown, the utility model is an assembled profile welding device, which, when working, adjusts the height of the rotating mechanism 02 through the lifting mechanism 01, and rotates the rotating disk 22 through the meshing transmission of the gear and the rack 23, so as to effectively weld the profile frames in different orientations, start the stirring mechanism 05 and the cleaning mechanism 06 to remove the dirt and rust on the surface of the profile frame, then rinse the profile frame to ensure the smoothness of the profile surface, start the welding gun 33 to weld the welding joint, and after welding, start the grinding mechanism 04 to grind the welding point to ensure the mechanical properties of the welding surface and improve the welding efficiency.
[0022] The hydraulic mechanism 13, the first motor 24, the second motor 41 and the third motor 52 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals without the need for creative work by technicians in this field.
[0023] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An assembled profile welding device, comprising a lifting mechanism (01); characterized in that: The invention also comprises a rotating mechanism (02), a welding mechanism (03), a grinding mechanism (04), a stirring mechanism (05) and a cleaning mechanism (06); the rotating mechanism (02) is mounted on the top of the lifting mechanism (01); the welding mechanism (03) is mounted on the rotating mechanism (02); the grinding mechanism (04) is mounted on the welding mechanism (03); the stirring mechanism (05) is mounted on the top of the lifting mechanism (01); and the cleaning mechanism (06) is mounted on the top of the lifting mechanism (01).
2. The assembled profile welding device according to claim 1, characterized in that: The lifting mechanism (01) comprises a table (11), a lifting frame (12) and a hydraulic mechanism (13); the table (11) is installed on the top of the lifting frame (12), and the hydraulic mechanism (13) is rotatably installed on the lifting frame (12).
3. The assembled profile welding device according to claim 2, characterized in that: The rotating mechanism (02) comprises a fixed shaft (21), a rotating disk (22), a rack (23) and a first motor (24); the fixed shaft (21) is mounted on the top of the table (11); the rotating disk (22) is rotatably mounted on the fixed shaft (21); the rack (23) is mounted on the lower end of the rotating disk (22); the first motor (24) is mounted on the top of the table (11); and a gear is mounted on the output end of the first motor (24).
4. The assembled profile welding device according to claim 3, characterized in that: The welding mechanism (03) comprises a fixed seat (31), a rocker arm (32) and a welding gun (33); the fixed seat (31) is fixedly mounted on the top of the rotating disk (22); the rocker arm (32) is rotatably mounted on the fixed seat (31); and the welding gun (33) is mounted on the rocker arm (32).
5. The assembled profile welding device according to claim 4, characterized in that: The grinding mechanism (04) comprises a second motor (41) and a grinding wheel (42); the second motor (41) is mounted on the rocker arm (32), and the output end of the second motor (41) is connected to the grinding wheel (42).
6. The assembled profile welding device according to claim 5, characterized in that: The stirring mechanism (05) comprises a stirring tank (51), a third motor (52), a stirring shaft (53), a pump (54), a rust removal discharge pipe (55) and a nozzle (56); the stirring tank (51) is mounted on the top of the table (11); the third motor (52) is mounted on the stirring tank (51), and the output end of the third motor (52) is connected to the stirring shaft (53); the pump (54) is mounted on the top of the table (11); one end of the rust removal discharge pipe (55) is connected to the output end of the pump (54), and the other end is connected to the nozzle (56).
7. The assembled profile welding device according to claim 6, characterized in that: The cleaning mechanism (06) comprises a water tank (61), a water pump (62) and a water pipe (63). The water tank (61) is installed on the top of the table (11), the water pump (62) is installed on the top of the table (11), one end of the water pipe (63) is connected to the output end of the water pump (62), and the other end cleans the profile frame.
Citation Information
Patent Citations
Aluminum profile welding device
CN213794970U
Profile welding device convenient to operate
CN216029062U