Magnet loading equipment

By designing automated magnet-mounting equipment and using longitudinal and transverse mechanisms to realize automatic installation of magnets, the problems of unevenness and inefficiency of magnets in the prior art are solved, and the work efficiency and installation uniformity are improved.

CN222536787UActive Publication Date: 2025-02-28FOSHAN SHUNDE XUANMEI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202420300371.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2025-02-28
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

The existing ultra-thin double-sided magnetic light box has unevenness during magnet installation, resulting in inefficiency.

Method used

A magnet-mounted device is designed, using longitudinal and transverse mechanisms to cooperate with the movable plate and installation components, and the magnet is automatically installed through the drive motor and cylinder system.

Benefits of technology

It improves the degree of automation and work efficiency of magnet installation, ensures uniform magnet installation, and is suitable for commercial areas such as advertising light boxes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides magnet mounting equipment, which belongs to the technical field of lamp boxes and comprises a rack and a working face, a longitudinal component is arranged on one side of the working face and is in transmission connection with a movable plate, and the movable plate is sequentially provided with a feeding component and a mounting component from left to right. Through the longitudinal mechanism, the transverse mechanism and the mounting assembly, the movable plate runs along the longitudinal mechanism, the feeding assembly feeds magnets into the mounting mechanism, then the mounting mechanism runs to the position above a working face along the transverse mechanism, the magnets are mounted into a frame of a lamp box, the automation degree is high, and the working efficiency is greatly improved; a servo motor is adopted as the driving motor, and according to the magnet mounting requirement, the mounting assembly can carry out magnet mounting at a plurality of specified positions in the longitudinal direction; the magnet bin is provided with a vibrator, so that the magnets can smoothly fall into the guide chute; the guide head ensures that the magnet stops at a correct position, so that the magnet is clamped by the clamping arm.
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Description

Technical Field

[0001] The utility model relates to the technical field of light boxes, in particular to a magnet installation device. Background Art

[0002] With the development of science and technology in recent years, the frequency of light box products has been updated quite quickly. Due to the vigorous promotion of some advertising companies, ultra-thin light boxes have gradually become popular. It uses a unique light guide plate technology, uses ordinary fluorescent tubes or LEDs as light sources, adopts the backlight module formed by the light guide plate, and combines a variety of frame materials to make a multifunctional new advertising carrier. It combines the advantages of ultra-thin, fashionable, energy-saving, uniform and comfortable illumination, and easy installation and maintenance. This product is thin, bright, uniform, and economical, and is suitable for any commercial area.

[0003] At present, the application of ultra-thin double-sided magnetic light boxes is becoming more and more common in all walks of life. However, the existing magnetic light boxes use manual installation of magnets into the frame of the light box, the magnets are not installed evenly, and the work efficiency is low. Utility Model Content

[0004] In view of the above problems, the utility model provides a magnet installation device to solve one or more technical problems existing in the prior art, and at least provide a beneficial choice or create conditions.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A magnet installation device comprises a frame and a working surface, a longitudinal component is provided on one side of the working surface, the longitudinal component is transmission-connected with a movable plate, the movable plate is sequentially provided with a feeding component and a mounting component from left to right, the mounting component is also provided with a transverse component and a mounting mechanism, the transverse component is fixedly connected to the movable plate and extends above the working surface, the mounting mechanism is transmission-connected to the transverse component, the feeding component also comprises a magnet bin, a guide cylinder, a feeding cylinder and a guide trough, the magnet bin is fixedly connected to the movable plate, a guide trough is provided below the magnet bin, the guide cylinder is fixedly connected to the below of the movable plate on the right side of the magnet bin, the guide cylinder is provided with a guide head, the movable plate is provided with a guide hole adapted to the guide head, the guide head passes through the guide hole, a through slot for the magnet to run is provided in the guide head, the feeding cylinder is fixedly connected to the above of the movable plate on the left side of the magnet bin, the feeding cylinder is provided with a feeding rod, and the feeding rod passes through the guide trough.

[0007] Preferably, the longitudinal component also includes a drive motor, a screw rod and a guide rail, the drive motor is rotatably connected to the screw rod, the screw rod is transmission-connected to the mounting component, the mounting component is slidably connected to the guide rail, and the guide rail is fixedly connected to the side of the working surface.

[0008] Preferably, the magnet bin is further provided with a vibrator, and the vibrator is fixedly connected to the middle part of the magnet bin.

[0009] Preferably, the guide head includes two first guide rods and a second guide rod, the two first guide rods are respectively fixed to the two sides of the left end of the guide head, the second guide rods are respectively fixed to the right end of the guide head, the guide hole is provided with two first guide holes adapted to the first guide rods, and the guide hole is also provided with a second guide hole adapted to the second guide rod.

[0010] Preferably, the transverse component also includes a transverse cylinder, a transverse guide rail and a vertical plate, the transverse cylinder is fixedly connected to one side of the vertical plate, the output end of the transverse cylinder is connected to the mounting mechanism, the mounting mechanism is slidably connected to the transverse guide rail, the transverse guide rail is fixedly connected to the vertical plate, and the vertical plate is fixedly connected to the movable plate.

[0011] Preferably, the mounting mechanism includes a side plate, a top plate, a lifting cylinder, a finger cylinder, a downward pressure cylinder and a lifting guide rail, the side plate is connected to the output end of the horizontal cylinder, the side plate is connected to the top plate on the side facing the magnet warehouse, the top plate is fixedly connected to the lifting cylinder, the lifting cylinder is connected to the finger cylinder, the finger cylinder is slidably connected to the lifting guide rail, the lifting guide rail is fixed to the side plate, the output end of the finger cylinder is provided with two clamping arms, the downward pressure cylinder is fixedly connected to one end of the top plate away from the side plate, the downward pressure cylinder is provided with a downward pressure plate, and the downward pressure plate passes between the two clamping arms.

[0012] Beneficial effects of the utility model:

[0013] The utility model uses a longitudinal mechanism, a transverse mechanism and an installation component. The movable plate runs along the longitudinal component. The feeding component feeds the magnet into the installation mechanism. Then the installation mechanism runs along the transverse mechanism to above the working surface to install the magnet into the frame of the light box. The utility model has a high degree of automation and greatly improves work efficiency. The driving motor adopts a servo motor. According to the magnet installation requirements, the installation component can install the magnet at multiple designated positions in the longitudinal direction, and the magnet is installed evenly. The magnet bin is provided with a vibrator to ensure that the magnet falls smoothly to the guide trough. The guide head ensures that the magnet stops at the correct position so that the clamping arm can clamp the magnet. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a stereogram of this embodiment;

[0015] Figure 2 It is a schematic diagram at A;

[0016] Figure 3 It is a first-person view of the feeding assembly;

[0017] Figure 4 is a second perspective view of the feeding assembly;

[0018] Figure 5 It is a schematic diagram of location B;

[0019] Figure 6 is a schematic diagram of the installation components;

[0020] Figure 7 is a schematic diagram of the guide head;

[0021] Figure 8 It is the plan view of the movable board;

[0022] Explanation of the accompanying drawings: 1-frame; 2-working surface; 3-longitudinal component; 31-driving motor; 32-screw rod; 33-guide rail; 4-movable plate; 41-guide hole; 411-first guide hole; 412-second guide hole; 5-feeding component; 51-magnet bin; 52-guide cylinder; 521-guide head; 522-first guide rod; 523-second guide rod; 53-feeding cylinder; 531-feeding rod; 54-guide trough; 55-vibrator; 6-mounting component; 7-transverse component; 71-transverse cylinder; 72-transverse guide rail; 73-vertical plate; 8-mounting mechanism; 81-side plate; 82-top plate; 83-lifting cylinder; 84-finger cylinder; 841-clamping arm; 85-downward pressure cylinder; 851-downward pressure plate; 86-lifting guide rail. DETAILED DESCRIPTION

[0023] The technical solution of the utility model is described below in conjunction with the accompanying drawings and embodiments.

[0024] Example: Refer to Figures 1 to 8The utility model discloses a magnet-loading device, comprising a frame 1 and a working surface 2, wherein a longitudinal component 3 is provided on one side of the working surface 2, wherein the longitudinal component 3 is connected to a movable plate 4 in a transmission manner, wherein the movable plate 4 is provided with a feeding component 5 and a mounting component 6 in sequence from left to right, wherein the mounting component 6 is further provided with a transverse component 7 and a mounting mechanism 8, wherein the transverse component 7 is fixedly connected to the movable plate 4 and extends above the working surface 2, wherein the mounting mechanism 8 is connected to the transverse component 7 in a transmission manner, wherein the feeding component 5 further comprises a magnet bin 51, a guide cylinder 52, a feeding cylinder 53 and a guide trough 54, wherein the magnet bin 51 Fixed to the movable plate 4, a material guide groove 54 is provided under the magnet bin 51, the guide cylinder 52 is fixedly connected to the bottom of the movable plate 4 on the right side of the magnet bin 51, the guide cylinder 52 is provided with a guide head 521, the movable plate 4 is provided with a guide hole 41 adapted to the guide head 521, the guide head 521 passes through the guide hole 41, and a through groove for the magnet to run is provided in the guide head 521. The feeding cylinder 53 is fixedly connected to the top of the movable plate 4 on the left side of the magnet bin 51, the feeding cylinder 53 is provided with a feeding rod 531, and the feeding rod 531 passes through the material guide groove 54.

[0025] Specifically, the longitudinal component 3 also includes a driving motor 31, a screw rod 32 and a guide rail 33. The driving motor 31 is rotationally connected to the screw rod 32, the screw rod 32 is transmission-connected to the mounting component 6, the mounting component 6 is slidingly connected to the guide rail 33, and the guide rail is fixedly connected to the side of the working surface 2.

[0026] Working principle and beneficial effects: the magnet falls from the magnet bin 51 into the guide trough 54, the guide cylinder 52 rises, and the feeding rod 531 pushes the magnet into the guide head 521. The through groove of the guide head 521 ensures that the magnets are uniformly upright in a uniform direction, which is convenient for the installation mechanism 8 to clamp. The guide head 521 moves downward, and the installation mechanism 8 clamps the magnet. Then the installation component 6 moves longitudinally to the specified position under the drive motor 31. The installation mechanism 8 moves above the working surface 2 under the drive of the transverse component 7. The magnet is installed into the light box frame by the installation mechanism 8. The drive motor 31 is a servo motor, which can stop at a specified longitudinal position according to instructions. The working efficiency is high and the magnet is evenly installed.

[0027] Specifically, the magnet bin 51 is further provided with a vibrator 55 , and the vibrator 55 is fixedly connected to the middle of the magnet bin 51 . When working, the vibrator 55 is started to vibrate the magnet bin 51 to smoothly drop the magnets in the bin into the material trough 54 .

[0028] Specifically, the guide head 521 includes two first guide rods 522 and a second guide rod 523. The two first guide rods 522 are respectively fixed to the two sides of the left end of the guide head 521, and the second guide rods 523 are respectively fixed to the right end of the guide head 521. The guide hole 41 is provided with two first guide holes 411 adapted to the first guide rods 522, and the guide hole 41 is also provided with a second guide hole 412 adapted to the second guide rod 523.

[0029] Working principle and beneficial effects: During operation, the guide head 521 rises, the first guide rod 522 passes through the first guide hole 411, and the two first guide rods 522 and the guide block 413 form a through groove for the magnet to run until the second guide rod 523 is against it, ensuring that the magnet stays in a fixed position, and then the guide head 521 descends, and the magnet stays on the movable plate 4 to be clamped by the installation mechanism 8.

[0030] Specifically, the transverse component 7 also includes a transverse cylinder 71, a transverse guide rail 72 and a vertical plate 73. The transverse cylinder 71 is fixedly connected to one side of the vertical plate 73. The output end of the transverse cylinder 71 is connected to the mounting mechanism 8. The mounting mechanism 8 is slidably connected to the transverse guide rail 72. The transverse guide rail 72 is fixedly connected to the vertical plate 73. The vertical plate 73 is fixedly connected to the movable plate 4.

[0031] Specifically, the mounting mechanism 8 includes a side plate 81, a top plate 82, a lifting cylinder 83, a finger cylinder 84, a pressing cylinder 85 and a lifting guide rail 86, the side plate 81 is connected to the output end of the transverse cylinder 71, the side plate 81 is connected to the top plate 82 on the side facing the magnet warehouse 51, the top plate 82 is fixedly connected to the lifting cylinder 83, the lifting cylinder 83 is connected to the finger cylinder 84, the finger cylinder 84 is slidably connected to the lifting guide rail 86, the lifting guide rail 86 is fixedly connected to the side plate 81, the output end of the finger cylinder 84 is provided with two clamping arms 841, the pressing cylinder 85 is fixedly connected to the end of the top plate 82 away from the side plate 81, the pressing cylinder 85 is provided with a pressing plate 851, and the pressing plate 851 passes between the two clamping arms 841.

[0032] Working principle and beneficial effects: During operation, the lifting cylinder 83 starts, driving the finger cylinder 84 downward along the lifting guide rail 86, the clamping arm 841 rests against the surface of the movable plate 4, the finger cylinder 84 starts, the clamping arm 841 clamps the magnet, and then the lifting cylinder 83 starts to drive the finger cylinder 84 upward, the transverse cylinder 71 starts, and pushes the installation mechanism 8 to run below the working surface, the lifting cylinder 83 starts to drive the finger cylinder 84 downward to above the light box frame, the pressing cylinder 85 drives the pressing plate 851 to press the magnet from the clamping arm 841 into the light box frame, completing the magnet installation work, repeating the above steps until all the light box magnets are installed, with high working efficiency and uniform magnet installation.

[0033] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present utility model. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A magnet installation device, comprising a frame (1) and a working surface (2), characterized in that: A longitudinal component (3) is provided on one side of the working surface (2), and the longitudinal component (3) is connected to a movable plate (4) in a transmission manner. The movable plate (4) is provided with a feeding component (5) and a mounting component (6) from left to right in sequence. The mounting component (6) is also provided with a transverse component (7) and a mounting mechanism (8). The transverse component (7) is fixedly connected to the movable plate (4) and extends above the working surface (2). The mounting mechanism (8) is connected to the transverse component (7) in a transmission manner. The feeding component (5) also includes a magnet bin (51), a guide cylinder (52), a feeding cylinder (53) and a guide trough (54). The magnet bin (51) is fixedly connected to the movable plate (4). The magnet bin (51) is fixedly connected to the movable plate (4). A material guide trough (54) is provided below the iron bin (51); the guide cylinder (52) is fixedly connected to the bottom of the movable plate (4) on the right side of the magnet bin (51); the guide cylinder (52) is provided with a guide head (521); the movable plate (4) is provided with a guide hole (41) adapted to the guide head (521); the guide head (521) passes through the guide hole (41); a through groove for the magnet to run is provided in the guide head (521); the feeding cylinder (53) is fixedly connected to the top of the movable plate (4) on the left side of the magnet bin (51); the feeding cylinder (53) is provided with a feeding rod (531); the feeding rod (531) passes through the material guide trough (54).

2. A magnet loading device according to claim 1, characterized in that: The longitudinal component (3) also includes a driving motor (31), a screw rod (32) and a guide rail (33); the driving motor (31) is rotatably connected to the screw rod (32); the screw rod (32) is transmission-connected to the mounting component (6); the mounting component (6) is slidably connected to the guide rail (33); and the guide rail is fixedly connected to the side of the working surface (2).

3. A magnet loading device according to claim 1, characterized in that: The magnet bin (51) is also provided with a vibrator (55), and the vibrator (55) is fixedly connected to the middle part of the magnet bin (51).

4. A magnet loading device according to claim 1, characterized in that: The guide head (521) comprises two first guide rods (522) and a second guide rod (523), the two first guide rods (522) are respectively fixed to the two sides of the left end of the guide head (521), and the second guide rod (523) is respectively fixed to the right end of the guide head (521), the guide hole (41) is provided with two first guide holes (411) adapted to the first guide rods (522), and the guide hole (41) is also provided with a second guide hole (412) adapted to the second guide rod (523).

5. The magnet loading device according to claim 1, characterized in that: The transverse assembly (7) further comprises a transverse cylinder (71), a transverse guide rail (72) and a vertical plate (73); the transverse cylinder (71) is fixedly connected to one side of the vertical plate (73); the output end of the transverse cylinder (71) is connected to the mounting mechanism (8); the mounting mechanism (8) is slidably connected to the transverse guide rail (72); the transverse guide rail (72) is fixedly connected to the vertical plate (73); and the vertical plate (73) is fixedly connected to the movable plate (4).

6. A magnet loading device according to claim 5, characterized in that: The mounting mechanism (8) comprises a side plate (81), a top plate (82), a lifting cylinder (83), a finger cylinder (84), a downward pressure cylinder (85) and a lifting guide rail (86); the side plate (81) is connected to the output end of the horizontal cylinder (71); the side of the side plate (81) facing the magnet bin (51) is connected to the top plate (82); the top plate (82) is fixedly connected to the lifting cylinder (83); the lifting cylinder (83) is connected to the finger cylinder (84), the finger cylinder (84) is slidably connected to the lifting guide rail (86), the lifting guide rail (86) is fixedly connected to the side plate (81), the output end of the finger cylinder (84) is provided with two clamping arms (841), the downward pressure cylinder (85) is fixedly connected to one end of the top plate (82) away from the side plate (81), the downward pressure cylinder (85) is provided with a downward pressure plate (851), and the downward pressure plate (851) passes between the two clamping arms (841).