Disassembling and recycling device for power battery pack
By designing the automatic screw disassembly and top cover removal mechanism of the power battery pack disassembly and recycling device, the problem of inefficient disassembly and recycling of power battery packs in the prior art is solved, and automatic disassembly is realized, which improves work efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202421203766.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the prior art, disassembly and recycling of power battery packs requires a lot of manpower, which is inefficient, and requires workers to manually unscrew the screws and remove the top cover, which is laborious and time-consuming.
A power battery pack disassembly and recycling device is designed, including an automatic screw removal device and a top cover removal mechanism, which removes the screws of the battery pack and removes the top cover in an automated manner to improve the removal efficiency.
Through the automated disassembly process, the disassembly efficiency of the battery pack is significantly improved, the workload of workers is reduced, and the work efficiency is improved.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of recycling devices, and in particular relates to a power battery pack disassembly and recycling device. Background Art
[0002] The power battery pack, also known as the power battery module, is a battery assembly composed of multiple single cells that can provide electrical energy. It is one of the most important parts of new energy vehicles, responsible for storing and providing the electrical energy required by the vehicle. When recycling used power battery packs, the battery packs need to be disassembled, which basically requires manual work. First, workers need to use a screwdriver to unscrew the screws that connect the battery pack shell and the top cover, and then take off the top cover with great effort. This is inefficient and requires a lot of manpower. Utility Model Content
[0003] In view of the above problems, the purpose of the utility model is to provide a power battery pack disassembly and recovery device. The device can automatically remove the screws used to fix the top cover and the battery pack body of the battery pack through the cooperation of an automatic screw removal device and a guide anti-deviation device, and can automatically remove the top cover of the battery pack through a top cover removal mechanism, thereby improving the battery disassembly efficiency and reducing the workload of workers.
[0004] To achieve the above purpose, the utility model provides the following technical solutions: a power battery pack disassembly and recovery device, comprising a bracket, a conveyor belt is installed on the inner side of the bracket, an automatic screw removal device is installed on the top of the bracket, the automatic screw removal device comprises a base and a lifting frame, the base is fixed on the top of the bracket, a first servo electric cylinder is installed on the side of the lifting frame, the bottom end of the piston rod of the first servo electric cylinder is connected to the top of the base, a guide rail is installed at the bottom of the lifting frame, a second motor is installed at one end of the guide rail, the output end of the second motor is connected to one end of a bidirectional screw rod, a slider is slidably installed inside the guide rail, the slider is threadedly connected to the bidirectional screw rod, the bottom of the slider is connected to a motor mounting frame, a first motor is installed on the inner side of the motor mounting frame, the output end of the first motor is connected to a screwdriver head connecting rod, the bottom end of the screwdriver head connecting rod is connected to a docking head, a slot is opened upward at the bottom of the docking head, the slot is inserted and connected to an insert block, the bottom end of the insert block is connected to a replaceable screwdriver head, a guide anti-bias device is provided on the bracket, and a top cover removal mechanism is also installed on the top of the bracket.
[0005] The beneficial effects of the utility model are as follows: the device can automatically remove the screws used to fix the top cover and the battery pack body of the battery pack through the cooperation of the automatic screw removal device and the guide anti-deviation device, and can automatically remove the top cover of the battery pack through the top cover removal mechanism, thereby improving the battery disassembly efficiency and reducing the workload of workers.
[0006] To assist the automatic screw removal device:
[0007] As a further improvement of the above technical solution: a visual camera is installed on the side of the lifting frame.
[0008] Vision cameras are used to assist the automatic screw removal device.
[0009] To secure the replaceable screwdriver bit:
[0010] As a further improvement of the above technical solution: a screw hole is provided between the outer side of the docking joint and the slot and is threadedly connected with a locking screw.
[0011] By tightening the locking screw, the slot and the insert block can be locked, and the installation of the replaceable screwdriver head is completed.
[0012] To keep the battery pack in the center of the conveyor belt as it moves to the right:
[0013] As a further improvement of the above technical solution: the guide anti-deflection device includes a second servo electric cylinder installed on the bracket, the piston rod of the second servo electric cylinder is connected to the mounting frame, and the side of the mounting frame is connected to the anti-deflection guide wheel.
[0014] The beneficial effects of this improvement are: controlling the second servo electric cylinder to push the mounting frame to move, adjusting the distance between the front and rear two sets of relative anti-deflection guide wheels, making the distance between the anti-deflection guide wheels the same as the front and rear width of the battery pack, so that when the conveyor belt drives the battery pack to move to the right, it always maintains the center position above the conveyor belt under the limiting action of the anti-deflection guide wheels.
[0015] To automatically remove the battery pack cover:
[0016] As a further improvement of the above technical solution: the top cover removal mechanism includes a linear drive mounting frame fixed on the top of the bracket, a linear drive is installed on the top of the linear drive mounting frame, the side of the linear drive is connected to the connecting fixing frame, a third servo electric cylinder is installed on the top of the connecting fixing frame, the bottom end of the piston rod of the third servo electric cylinder is connected to the suction cup mounting plate, and the bottom of the suction cup mounting plate is connected to the suction cup array.
[0017] The beneficial effects of this improvement are as follows: the battery pack is moved to the bottom of the top cover removal mechanism, the third servo electric cylinder is controlled to push the suction cup mounting plate down, the suction cup array is controlled to adsorb the top cover of the battery pack, and then the third servo electric cylinder can be controlled to drive the suction cup mounting plate together with the suction cup array and the battery pack top cover to rise, and the linear drive can be controlled to drive the connecting fixing frame to move forward, so as to transfer the battery pack top cover to the top of the receiving platform, and then the suction cup array is released from the adsorption of the battery pack top cover, so that the battery pack top cover can be placed on the receiving platform.
[0018] In order to facilitate workers to carry the removed battery pack top cover:
[0019] As a further improvement of the above technical solution: a receiving platform is provided on the side of the bracket.
[0020] The beneficial effect of this improvement is that the linear drive drives the connecting fixing frame to move forward, and the battery pack top cover is transferred to the top of the receiving platform and then placed and stacked. After a certain number of stacks are stacked, it is convenient for workers to carry them in a centralized manner.
[0021] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the left front axonometric structure of the utility model;
[0023] Figure 2 It is a side structural schematic diagram of the utility model;
[0024] Figure 3 It is a side cutaway schematic diagram of the automatic screw removal device in the utility model;
[0025] Figure 4 It is a schematic diagram of the axonometric structure of the top cover removal mechanism in the utility model;
[0026] Figure 5 It is a schematic diagram of the bottom structure of the top cover removal mechanism in the utility model;
[0027] Figure 6 This is a schematic diagram of the installation structure of the replaceable screwdriver head in the utility model;
[0028] In the figure: 1. bracket; 2. conveyor belt; 3. automatic screw removal device; 4. base; 5. lifting frame; 6. first servo electric cylinder; 7. visual camera; 8. motor mounting frame; 9. first motor; 10. screwdriver head connecting rod; 11. docking head; 12. slot; 13. replaceable screwdriver head; 14. plug block; 15. locking screw; 16. guide anti-deviation device; 17. second servo electric cylinder; 18. mounting frame; 19. anti-deviation guide wheel; 20. top cover removal mechanism; 21. linear drive mounting frame; 22. linear drive; 23. connecting fixing frame; 24. third servo electric cylinder; 25. suction cup mounting plate; 26. suction cup array; 27. receiving platform; 28. guide rail; 29. bidirectional lead screw; 30. slider; 31. second motor. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.
[0030] like Figure 1-6 As shown, a power battery pack disassembly and recycling device includes a bracket 1, a conveyor belt 2 is installed on the inner side of the bracket 1, an automatic screw removal device 3 is installed on the top of the bracket 1, and the automatic screw removal device 3 includes a base 4 and a lifting frame 5. The base 4 is fixed to the top of the bracket 1, and a first servo electric cylinder 6 is installed on the side of the lifting frame 5. The bottom end of the piston rod of the first servo electric cylinder 6 is connected to the top of the base 4. A guide rail 28 is installed at the bottom of the lifting frame 5, and a second motor 31 is installed at one end of the guide rail 28. The output end of the second motor 31 is connected to one end of the bidirectional screw rod 29. A slider 30 is slidably installed inside, and the slider 30 is threadedly connected to the bidirectional screw rod 29. The bottom of the slider 30 is connected to the motor mounting frame 8. A first motor 9 is installed on the inner side of the motor mounting frame 8. The output end of the first motor 9 is connected to the screwdriver head connecting rod 10. The bottom end of the screwdriver head connecting rod 10 is connected to the docking head 11. A slot 12 is opened upward at the bottom of the docking head 11. The slot 12 is inserted and connected to the plug block 14. The bottom end of the plug block 14 is connected to a replaceable screwdriver head 13. A guide anti-bias device 16 is provided on the bracket 1, and a top cover removal mechanism 20 is also installed on the top of the bracket 1.
[0031] Through the cooperation of the automatic screw removal device 3 and the guide anti-deviation device 16, this device can automatically remove the screws used to fix the top cover and the battery pack body of the battery pack, and can automatically remove the top cover of the battery pack through the top cover removal mechanism 20, thereby improving the battery disassembly efficiency and reducing the workload of workers.
[0032] A visual camera 7 is installed on the side of the lifting frame 5 .
[0033] The visual camera 7 is used to assist the automatic screw removal device 3 in working.
[0034] A screw hole is formed between the outer side of the butt joint 11 and the slot 12 and is threadedly connected with a locking screw 15 .
[0035] By tightening the locking screw 15 , the slot 12 and the insert block 14 can be locked, and the installation of the replaceable screwdriver head 13 is completed.
[0036] The guide anti-deflection device 16 includes a second servo electric cylinder 17 installed on the bracket 1 , the piston rod of the second servo electric cylinder 17 is connected to the mounting frame 18 , and the side of the mounting frame 18 is connected to the anti-deflection guide wheel 19 .
[0037] Control the second servo electric cylinder 17 to push the mounting frame 18 to move, and adjust the distance between the front and rear two sets of relative anti-deflection guide wheels 19 to make the distance between the anti-deflection guide wheels 19 the same as the front and rear width of the battery pack, so that when the conveyor belt 2 drives the battery pack to move to the right, it always maintains the center position above the conveyor belt 2 under the limiting action of the anti-deflection guide wheel 19.
[0038] The top cover removal mechanism 20 includes a linear drive mounting frame 21 fixed on the top of the bracket 1, a linear drive 22 is installed on the top of the linear drive mounting frame 21, the side of the linear drive 22 is connected to the connecting and fixing frame 23, a third servo electric cylinder 24 is installed on the top of the connecting and fixing frame 23, the bottom end of the piston rod of the third servo electric cylinder 24 is connected to the suction cup mounting plate 25, and the bottom of the suction cup mounting plate 25 is connected to the suction cup array 26.
[0039] The battery pack moves to the bottom of the top cover removal mechanism 20, controls the third servo electric cylinder 24 to push the suction cup mounting plate 25 down, controls the suction cup array 26 to adsorb the top cover of the battery pack, and then controls the third servo electric cylinder 24 to drive the suction cup mounting plate 25 together with the suction cup array 26 and the battery pack top cover to rise, and controls the linear drive 22 to drive the connecting fixing frame 23 to move forward, transfers the battery pack top cover to the top of the receiving platform 27, and then releases the adsorption of the suction cup array 26 on the battery pack top cover, so that the battery pack top cover can be placed on the receiving platform 27.
[0040] A receiving platform 27 is provided on the side of the bracket 1 .
[0041] The linear drive 22 drives the connecting fixing frame 23 to move forward, and the battery pack top cover is transferred to the top of the receiving platform 27 and then placed and stacked. After a certain number of stacks are stacked, it is convenient for workers to carry them in a centralized manner.
[0042] Working principle and use process of the utility model: When the device is used, the battery pack is input from the left end of the conveyor belt 2, and the second servo electric cylinder 17 is controlled to push the mounting frame 18 to move, and the distance between the front and rear two sets of relative anti-deflection guide wheels 19 is adjusted to make the distance between the anti-deflection guide wheels 19 the same as the front and rear width of the battery pack, so that when the conveyor belt 2 drives the battery pack to move to the right, it is always kept in the center position above the conveyor belt 2 under the limiting effect of the anti-deflection guide wheel 19, so that the automatic screw removal device 3 can work, and when the battery pack moves to the visual camera 7 After the replaceable screwdriver head 13 is moved to the bottom, the visual camera 7 identifies the position of the screw hole on the battery pack, and drives the bidirectional screw rod 29 through the second motor 31 to drive the slider 30 and the motor mounting frame 8 at the bottom of the slider 30 to move toward or away from each other, so that the bottom end of the replaceable screwdriver head 13 is aligned with the screw holes at the front and rear sides of the battery pack. Whenever a screw hole moves to the bottom of the replaceable screwdriver head 13, the first servo electric cylinder 6 can drive the lifting frame 5 to descend to drive the replaceable screwdriver head 13 to dock with the screw in the screw hole, and control the first motor 9 to run to drive the screwdriver head connecting rod 10 together with the replaceable screwdriver head 13 are rotated to remove the screws. After the removal of a group of screws is completed, the first servo electric cylinder 6 drives the lifting frame 5 to rise again. At this time, the conveyor belt 2 can be controlled to continue to drive the battery pack to move to the next group of screw holes to align with the replaceable screwdriver head 13. The operator also removes the screws magnetically adsorbed on the replaceable screwdriver head 13 to avoid affecting the removal of the next group of screws. After all the screws are removed, the battery pack moves to the bottom of the top cover removal mechanism 20, and the third servo electric cylinder 24 is controlled to push the suction cup mounting plate 25 down. The suction cup array 26 adsorbs the top cover of the battery pack, and then the third servo electric cylinder 24 can be controlled to drive the suction cup mounting plate 25 together with the suction cup array 26 and the battery pack top cover to rise, and the linear drive 22 can be controlled to drive the connecting fixing frame 23 to move forward, and the battery pack top cover is transferred to the top of the receiving platform 27, and then the suction cup array 26 is released from the adsorption of the battery pack top cover, and the battery pack top cover can be placed on the receiving platform 27. After a certain number of stacking, it is convenient for workers to carry it in a centralized manner. The battery pack with the top cover removed continues to be conveyed to the right by the conveyor belt 2 to the battery module disassembly station. In summary, this device can automatically remove the screws used to fix the top cover and the battery pack body of the battery pack through the cooperation of the automatic screw removal device 3 and the guide anti-bias device 16, and can automatically remove the top cover of the battery pack through the top cover removal mechanism 20, thereby improving the efficiency of battery disassembly and reducing the workload of workers.
[0043] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0044] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, embellishments or changes, and can also combine the above technical features in an appropriate manner; these improvements, embellishments, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.
Claims
1. A power battery pack disassembly and recovery device, characterized in that: The invention comprises a support (1), a conveyor belt (2) is installed on the inner side of the support (1), an automatic screw removal device (3) is installed on the top of the support (1), and the automatic screw removal device (3) comprises a base (4) and a lifting frame (5), the base (4) is fixed on the top of the support (1), a first servo electric cylinder (6) is installed on the side of the lifting frame (5), the bottom end of the piston rod of the first servo electric cylinder (6) is connected to the top of the base (4), a guide rail (28) is installed at the bottom of the lifting frame (5), a second motor (31) is installed at one end of the guide rail (28), the output end of the second motor (31) is connected to one end of a bidirectional screw rod (29), and a slider is slidably installed inside the guide rail (28). (30), the slider (30) is threadedly connected to the bidirectional screw rod (29), the bottom of the slider (30) is connected to the motor mounting frame (8), a first motor (9) is installed on the inner side of the motor mounting frame (8), the output end of the first motor (9) is connected to the screwdriver head connecting rod (10), the bottom end of the screwdriver head connecting rod (10) is connected to the docking head (11), the bottom of the docking head (11) is upwardly provided with a slot (12), the slot (12) is inserted and connected with the plug block (14), the bottom end of the plug block (14) is connected to the replaceable screwdriver head (13), the bracket (1) is provided with a guide anti-deflection device (16), and the top of the bracket (1) is also provided with a top cover removal mechanism (20).
2. A power battery pack disassembly and recovery device according to claim 1, characterized in that: A visual camera (7) is installed on the side of the lifting frame (5).
3. The power battery pack disassembly and recovery device according to claim 1, characterized in that: A screw hole is provided between the outer side of the butt joint (11) and the slot (12), and a locking screw (15) is threadedly connected thereto.
4. The power battery pack disassembly and recovery device according to claim 1, characterized in that: The guide anti-deflection device (16) comprises a second servo electric cylinder (17) mounted on the bracket (1), the piston rod of the second servo electric cylinder (17) is connected to a mounting frame (18), and the side surface of the mounting frame (18) is connected to an anti-deflection guide wheel (19).
5. The power battery pack disassembly and recovery device according to claim 1, characterized in that: The top cover removal mechanism (20) comprises a linear drive mounting frame (21) fixed on the top of the bracket (1); a linear drive (22) is mounted on the top of the linear drive mounting frame (21); a side of the linear drive (22) is connected to a connecting and fixing frame (23); a third servo electric cylinder (24) is mounted on the top of the connecting and fixing frame (23); the bottom end of the piston rod of the third servo electric cylinder (24) is connected to a suction cup mounting plate (25); and the bottom of the suction cup mounting plate (25) is connected to a suction cup array (26).
6. The power battery pack disassembly and recovery device according to claim 1, characterized in that: A receiving platform (27) is provided on the side of the bracket (1).
Citation Information
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