Edge grinding machine baffle and ceramic tile edge grinding machine

Abstract

The utility model discloses an edge grinding machine baffle and a ceramic tile edge grinding machine, the edge grinding machine baffle comprises a baffle base body, a wear-resistant layer and a bonding layer, the wear-resistant layer is laid on the surface of the baffle base body, the bonding layer is located between the baffle base body and the wear-resistant layer, and the bonding layer is used for connecting the baffle base body and the wear-resistant layer. The wear-resistant layer is adhered to the baffle base body, the baffle base body plays a supporting role on the wear-resistant layer, the wear-resistant layer can enhance the wear resistance of the baffle base body, the wear of the edge grinding machine baffle is reduced, the equipment failure rate and cost are reduced, the service life of the edge grinding machine baffle is prolonged, the production continuity of the equipment is improved, and the quality of ceramic tile products can be effectively improved; the production efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of ceramic tile production, and more specifically, to an edge grinding machine baffle and a ceramic tile edge grinding machine. Background Art

[0002] As the specifications of ceramic tiles continue to increase, it is becoming increasingly difficult to control the size of the products. During the firing process, it is more likely to produce deformations such as shrinkage and head size. Therefore, the size control of ceramic tile products produced by domestic ceramic tile companies currently mainly relies on the size correction during the edge grinding process after the ceramic tile leaves the kiln. The greater the size deviation of the kiln product, the greater the amount of grinding required for the product. When the ceramic tile product is trimmed in the ceramic tile edge grinding machine, the product size deviation needs to be controlled within the standard range.

[0003] In the prior art, the baffle plate on the side of the tile edge grinding machine close to the feeding conveyor belt is usually made of iron plate. During the production process, the baffle plate is prone to wear and deformation, which will lead to serious deviations in the size of the tile products after edge grinding, resulting in product abnormalities. Therefore, during production, workers are required to monitor the size changes at all times. It can be seen that the baffle plate wears quickly, increasing the equipment failure rate and labor costs.

[0004] Therefore, the prior art needs to be improved. Utility Model Content

[0005] The purpose of the present application is to provide an edge grinding machine baffle and a tile edge grinding machine, aiming to solve the technical problem that the edge grinding machine baffle is prone to wear in the prior art.

[0006] To achieve the above purpose, the technical solution adopted in this application is:

[0007] The present application provides an edge grinding machine baffle, which includes:

[0008] baffle substrate;

[0009] A wear-resistant layer, the wear-resistant layer is laid on the surface of the baffle substrate;

[0010] An adhesive layer, wherein the adhesive layer is located between the baffle substrate and the wear-resistant layer, and the adhesive layer is used to connect the baffle substrate and the wear-resistant layer.

[0011] Through the above scheme, by bonding the wear-resistant layer to the baffle substrate, the baffle substrate plays a supporting role for the wear-resistant layer, and the wear-resistant layer can enhance the wear resistance of the baffle substrate, reduce the wear of the edge grinding machine baffle, reduce the equipment failure rate and cost, extend the service life of the edge grinding machine baffle, improve the equipment production continuity, and effectively improve the quality of tile products and improve production efficiency.

[0012] In one embodiment, the baffle substrate comprises:

[0013] A first abutting plate, the first abutting plate being used for abutting against the wear-resistant layer;

[0014] A first limiting flange, wherein the first limiting flange is arranged on the first abutting plate, and the first limiting flange is used to wrap the wear-resistant layer.

[0015] Through the above scheme, the baffle base is wrapped around the wear-resistant layer by the first limiting flange, and the first limiting flange plays a limiting role. During the edge grinding process of the tile product driven by the belt, the first limiting flange can prevent the wear-resistant layer from shifting, thereby ensuring the stability of the wear-resistant layer.

[0016] In one embodiment, the wear-resistant layer comprises:

[0017] a second abutment plate, the second abutment plate being laid on the first abutment plate through the adhesive layer;

[0018] A second limiting flange, wherein the second limiting flange is arranged on the second abutting plate, and the second limiting flange is laid on the first limiting flange through the adhesive layer.

[0019] Through the above scheme, the second abutment plate is bonded to the first abutment plate to protect the first abutment plate, and the second limiting flange is bonded to the first limiting flange. The second limiting flange abuts against the first limiting flange to play a limiting role, which can prevent the wear-resistant layer from shifting and ensure the stability of the wear-resistant layer. At the same time, the second limiting flange can protect the first limiting flange and reduce the wear of the first limiting flange.

[0020] In one embodiment, the baffle substrate includes the following structure: a steel substrate.

[0021] Through the above scheme, the baffle substrate is made of a steel substrate, which has many advantages such as high strength, plasticity and forgeability, is easy to process and form, and is easy to realize at a low cost.

[0022] In one embodiment, a hardened layer is provided on the surface of the steel substrate close to the wear-resistant layer.

[0023] Through the above scheme, a hardened layer is provided on the surface of the steel substrate close to the wear-resistant layer, that is, the steel substrate is in contact with the wear-resistant layer through the hardened layer. The hardened layer can further enhance the hardness of the steel substrate and improve the wear resistance of the steel substrate. During the edge grinding process, the steel substrate can be prevented from being deformed, thereby ensuring the stability of the wear-resistant layer.

[0024] In one embodiment, the wear-resistant layer includes the following structure: a wear-resistant ceramic plate.

[0025] Through the above scheme, the wear-resistant layer is made of wear-resistant ceramic plates. The wear-resistant ceramic plates have good wear resistance, impact resistance and high temperature resistance. The wear-resistant ceramic plates can greatly enhance the wear resistance of the baffle substrate, reduce the wear of the edge grinding machine baffle, reduce equipment failure rate and cost, and improve equipment production continuity.

[0026] In one embodiment, the wear-resistant ceramic plate has a thickness of 2-4 cm.

[0027] Through the above scheme, the thickness of the wear-resistant ceramic plate is 2-4cm, which is moderate, meets the assembly requirements and provides good wear resistance. It has a simple structure, is easy to implement, and is economical. The wear-resistant ceramic plate can be embedded in the baffle matrix and can enhance the wear resistance of the baffle matrix, thereby reducing the wear of the edge grinding machine baffle, reducing equipment failure rate and cost, and improving equipment production continuity.

[0028] In a second aspect, a tile edge grinding machine is provided, wherein the tile edge grinding machine comprises the edge grinding machine baffle as described in the above embodiment.

[0029] Through the above scheme, the tile edge grinding machine has a wear-resistant layer bonded to the baffle substrate, and the baffle substrate supports the wear-resistant layer, and the wear-resistant layer can enhance the wear resistance of the baffle substrate, reduce the wear of the edge grinding machine baffle, reduce equipment failure rate and cost, extend the service life of the edge grinding machine baffle, improve equipment production continuity, and effectively improve the quality of tile products and improve production efficiency.

[0030] The beneficial effects of an edge grinding machine baffle and a tile edge grinding machine provided by the present application are at least:

[0031] The present application discloses an edge grinding machine baffle and a ceramic tile edge grinding machine, wherein the edge grinding machine baffle comprises: a baffle substrate, a wear-resistant layer and an adhesive layer, wherein the wear-resistant layer is laid on the surface of the baffle substrate, the adhesive layer is located between the baffle substrate and the wear-resistant layer, and the adhesive layer is used to connect the baffle substrate and the wear-resistant layer. By bonding the wear-resistant layer to the baffle substrate, the baffle substrate supports the wear-resistant layer, and the wear-resistant layer can enhance the wear resistance of the baffle substrate, reduce the wear of the edge grinding machine baffle, reduce the equipment failure rate and cost, extend the service life of the edge grinding machine baffle, improve the equipment production continuity, and can effectively improve the quality of ceramic tile products and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0033] Figure 1 A schematic diagram of the structure of the baffle plate of the edge grinding machine provided in the embodiment of the present application;

[0034] Figure 2 A schematic diagram of the structure of the baffle substrate provided in an embodiment of the present application;

[0035] Figure 3 A schematic diagram of the structure of the wear-resistant layer provided in an embodiment of the present application.

[0036] Among them, the reference numerals in the figure are:

[0037] 100, baffle substrate; 200, wear-resistant layer; 300, bonding layer; 110, first abutting plate; 120, first limiting flange; 210, second abutting plate; 220, second limiting flange. DETAILED DESCRIPTION

[0038] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0039] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be directly or indirectly located on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The directions or positions indicated by the terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the accompanying drawings and are only for the convenience of description and cannot be understood as limitations on the present technical solution. The terms "first" and "second" are only used for the convenience of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. "Multiple" means two or more, unless otherwise clearly and specifically defined.

[0040] Embodiment 1:

[0041] See also Figure 1 This embodiment provides an edge grinding machine baffle, which includes: a baffle substrate 100, a wear-resistant layer 200 and an adhesive layer 300, the wear-resistant layer 200 is laid on the surface of the baffle substrate 100, the adhesive layer 300 is located between the baffle substrate 100 and the wear-resistant layer 200, and the adhesive layer 300 is used to connect the baffle substrate 100 and the wear-resistant layer 200.

[0042] In this embodiment, in the field of ceramic production, the edge grinding machine baffle is installed on one side of the conveyor belt of the tile edge grinding machine. The edge grinding machine baffle is used to block the movement of the tile product and provide support for the tile product. In the process of edge grinding of the tile product, in the prior art, the edge grinding machine baffle is usually made of iron plate, which is prone to wear and deformation, which will cause serious deviations in the size of the tile product after edge grinding, causing the product to be abnormal. In order to solve the above problems, in this embodiment, a wear-resistant layer 200 is bonded to the baffle substrate 100, and the wear-resistant layer 200 is abutted against the tile product. The good wear-resistant performance of the wear-resistant layer 200 is used to reduce the wear and deformation of the baffle substrate 100, thereby reducing the equipment failure rate and cost, improving the equipment production continuity, improving the quality of tile products, and improving production efficiency.

[0043] Therefore, in this embodiment, by bonding the wear-resistant layer 200 to the baffle base 100, the baffle base 100 supports the wear-resistant layer 200, and the wear-resistant layer 200 can enhance the wear resistance of the baffle base 100, reduce the wear of the edge grinding machine baffle, reduce the equipment failure rate and cost, extend the service life of the edge grinding machine baffle, improve the equipment production continuity, and effectively improve the quality of ceramic tile products and improve production efficiency.

[0044] For example, the edge grinding machine baffle includes a baffle base 100, a wear-resistant layer 200 and an adhesive layer 300. The wear-resistant layer 200 is fixed to the baffle base 100 through the adhesive layer 300, and the baffle base 100 is in contact with the tile product through the wear-resistant layer 200. The wear-resistant layer 200 has good wear resistance, and can reduce the wear and deformation of the baffle base 100, reduce the equipment failure rate and cost, improve the equipment production continuity, improve the quality of tile products, and improve production efficiency. It has a simple structure, convenient assembly, easy implementation, low cost, can reduce maintenance costs, save costs, and can reduce the labor intensity of workers and reduce labor costs.

[0045] Specifically, see Figure 2 The baffle substrate 100 includes: a first abutting plate 110 and a first limiting flange 120 , the first abutting plate 110 is used to abut against the wear-resistant layer 200 , the first limiting flange 120 is arranged on the first abutting plate 110 , and the first limiting flange 120 is used to wrap the wear-resistant layer 200 .

[0046] In this embodiment, the baffle base 100 is wrapped around the wear-resistant layer 200 by the first limiting flange 120. The first limiting flange 120 plays a limiting role. During the edge grinding process of the tile product driven by the belt, the first limiting flange 120 can prevent the wear-resistant layer 200 from shifting, thereby ensuring the stability of the wear-resistant layer 200.

[0047] Specifically, see Figure 3The wear-resistant layer 200 includes: a second abutment plate 210 and a second limiting flange 220 . The second abutment plate 210 is laid on the first abutment plate 110 through an adhesive layer 300 . The second limiting flange 220 is arranged on the second abutment plate 210 . The second limiting flange 220 is laid on the first limiting flange 120 through an adhesive layer 300 .

[0048] In this embodiment, the second abutment plate 210 is bonded to the first abutment plate 110 to protect the first abutment plate 110, and the second limiting flange 220 is bonded to the first limiting flange 120. The second limiting flange 220 abuts against the first limiting flange 120 to play a limiting role, which can prevent the wear-resistant layer 200 from shifting and ensure the stability of the wear-resistant layer 200. At the same time, the second limiting flange 220 can protect the first limiting flange 120 and reduce the wear of the first limiting flange 120.

[0049] Optionally, the baffle substrate 100 may include the following structure: a steel substrate.

[0050] In this embodiment, the baffle substrate 100 can be made of a steel substrate. The steel substrate has many advantages such as high strength, plasticity and forgeability, is easy to process and form, and has low cost.

[0051] For example, the baffle substrate 100 can be made of No. 45 steel. In the unheat-treated state, the hardness of No. 45 steel is relatively low (HB≤229), which is suitable for various cutting processes. No. 45 steel has excellent mechanical properties and cutting properties, which makes the baffle substrate 100 easy to process and shape during the manufacturing process, easy to implement, and low cost.

[0052] Preferably, a hardened layer is provided on the surface of the steel substrate on one side close to the wear-resistant layer 200 .

[0053] In this embodiment, a hardened layer is provided on the surface of the steel substrate close to the wear-resistant layer 200, that is, the steel substrate is in contact with the wear-resistant layer 200 through the hardened layer. The hardened layer can further enhance the hardness of the steel substrate and improve the wear resistance of the steel substrate. During the edge grinding process, the steel substrate can be prevented from being deformed, thereby ensuring the stability of the wear-resistant layer 200 and ensuring the edge grinding quality of the tile product.

[0054] For example, the steel matrix can obtain a certain depth of hardened layer through a suitable heat treatment process, which is very effective in improving its wear resistance and service life. Taking 45 steel as an example, heat treatment of the steel matrix, especially the quenching process, can obtain a certain depth of hardened layer.

[0055] Optionally, the wear-resistant layer 200 includes the following structure: a wear-resistant ceramic plate.

[0056] In this embodiment, the wear-resistant layer 200 is made of a wear-resistant ceramic plate, which has good wear resistance, impact resistance and high temperature resistance. The wear-resistant ceramic plate can greatly enhance the wear resistance of the baffle substrate 100, reduce the wear of the edge grinding machine baffle, reduce equipment failure rate and cost, and improve equipment production continuity.

[0057] Wear-resistant ceramic plates are usually made of alumina and quartz as the main raw materials and are made by high-temperature roasting. Wear-resistant ceramic plates can be understood as existing technologies, so they will not be described in detail. Among them, wear-resistant ceramic plates are very hard, with a hardness of HRA 85 or above, and their wear resistance is stronger than that of manganese steel. Wear-resistant ceramic plates can be combined with steel substrates for ceramic tile edge grinding machines due to their excellent wear resistance, impact resistance and high temperature resistance, helping to reduce the maintenance cost and downtime of ceramic tile edge grinding machines and improve work efficiency.

[0058] Optionally, the wear-resistant ceramic plate has a thickness of 2-4 cm.

[0059] In this embodiment, the thickness of the wear-resistant ceramic plate is 2-4 cm, which is moderate, meets the assembly requirements and provides good wear resistance. It has a simple structure, is easy to implement, and is economical. The wear-resistant ceramic plate can be embedded in the baffle substrate 100 and can enhance the wear resistance of the baffle substrate 100, thereby reducing the wear of the edge grinding machine baffle, reducing equipment failure rate and cost, and improving equipment production continuity.

[0060] Preferably, the thickness of the wear-resistant ceramic plate is 3 cm, which is moderate, meets the assembly requirements and provides good wear resistance, has a simple structure, is easy to implement, and is economical. For example, the steel substrate is made of 45 steel, and the bottom and edges of the 45 steel are first milled flat, so that the 45 steel forms a single-sided groove with a depth of 8 cm on one side, wherein the 45 steel needs to be heat treated so that a hardened layer is formed on the surface of the 45 steel, the thickness of the wear-resistant ceramic plate is 3 cm, and the wear-resistant ceramic plate has a second limiting flange 220 with a length of 5 cm, and then the wear-resistant ceramic plate is bonded and pressed by glue, so that the wear-resistant ceramic plate is placed in the single-sided groove, that is, the second abutment plate 210 of the wear-resistant ceramic plate is bonded to the second abutment plate 210 of the 45 steel, and the second limiting flange 220 of the wear-resistant ceramic plate is bonded to the first limiting flange 120 of the 45 steel. Thus, an edge grinding machine baffle is formed. In the process of edge grinding the tile product, the edge grinding machine baffle can abut against the tile product through the wear-resistant ceramic plate, which can enhance the wear resistance of the baffle base 100 and reduce the wear of the edge grinding machine baffle.

[0061] Embodiment 2:

[0062] A tile edge grinding machine, wherein the tile edge grinding machine comprises the edge grinding machine baffle as described in the above embodiment.

[0063] In this embodiment, the tile edge grinding machine adheres the wear-resistant layer 200 to the baffle base 100, and the baffle base 100 supports the wear-resistant layer 200, and the wear-resistant layer 200 can enhance the wear resistance of the baffle base 100, thereby reducing the wear of the edge grinding machine baffle, reducing the equipment failure rate and cost, extending the service life of the edge grinding machine baffle, and improving the equipment production continuity, which can effectively improve the quality of tile products and improve production efficiency.

[0064] For example, a tile edge grinding machine may include a frame, an edge grinding assembly, a conveyor belt, and an edge grinding machine baffle. The frame is respectively provided with an edge grinding assembly, a conveyor belt, and an edge grinding machine baffle, wherein the conveyor belt is used to convey tile products, the edge grinding assembly is located on one side of the conveyor belt, the edge grinding assembly is used to perform edge grinding on tile products, the edge grinding machine baffle is located on the side of the conveyor belt away from the edge grinding assembly, the edge grinding machine baffle is used to limit the position of the tile products, the edge grinding machine baffle is in contact with the tile products through the wear-resistant layer 200, such as the wear-resistant layer 200 can be a wear-resistant ceramic plate, the wear-resistant ceramic plate can be glued to the steel substrate, the wear-resistant ceramic plate can reduce the wear of the edge grinding machine baffle, reduce the equipment failure rate and cost, extend the service life of the edge grinding machine baffle, improve the equipment production continuity, and can effectively improve the quality of tile products and improve production efficiency. Among them, the frame, the edge grinding assembly, and the conveyor belt can all be understood as existing technologies and will not be repeated.

[0065] In summary, the present application discloses an edge grinding machine baffle and a ceramic tile edge grinding machine, wherein the edge grinding machine baffle comprises: a baffle substrate, a wear-resistant layer and an adhesive layer, wherein the wear-resistant layer is laid on the surface of the baffle substrate, the adhesive layer is located between the baffle substrate and the wear-resistant layer, and the adhesive layer is used to connect the baffle substrate and the wear-resistant layer. By bonding the wear-resistant layer to the baffle substrate, the baffle substrate supports the wear-resistant layer, and the wear-resistant layer can enhance the wear resistance of the baffle substrate, reduce the wear of the edge grinding machine baffle, reduce the equipment failure rate and cost, extend the service life of the edge grinding machine baffle, improve the equipment production continuity, and can effectively improve the quality of ceramic tile products and improve production efficiency.

[0066] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A baffle plate for an edge grinding machine, characterized in that: include: baffle substrate; A wear-resistant layer, the wear-resistant layer is laid on the surface of the baffle substrate; An adhesive layer, wherein the adhesive layer is located between the baffle substrate and the wear-resistant layer, and the adhesive layer is used to connect the baffle substrate and the wear-resistant layer.

2. The edge grinding machine baffle according to claim 1, characterized in that: The baffle substrate comprises: A first abutting plate, the first abutting plate being used for abutting against the wear-resistant layer; A first limiting flange, wherein the first limiting flange is arranged on the first abutting plate, and the first limiting flange is used to wrap the wear-resistant layer.

3. The edge grinding machine baffle as claimed in claim 2, characterized in that: The wear-resistant layer comprises: a second abutment plate, the second abutment plate being laid on the first abutment plate through the adhesive layer; A second limiting flange, wherein the second limiting flange is arranged on the second abutting plate, and the second limiting flange is laid on the first limiting flange through the adhesive layer.

4. The edge grinding machine baffle according to claim 1, characterized in that: The baffle substrate includes the following structure: a steel substrate.

5. The edge grinding machine baffle as claimed in claim 4, characterized in that: A hardening layer is arranged on the surface of the steel substrate on one side close to the wear-resistant layer.

6. The edge grinding machine baffle as claimed in claim 1, characterized in that: The wear-resistant layer comprises the following structure: a wear-resistant ceramic plate.

7. The edge grinding machine baffle as claimed in claim 6, characterized in that: The thickness of the wear-resistant ceramic plate is 2-4 cm.

8. A tile edge grinding machine, characterized in that: It comprises the edge grinding machine baffle as described in any one of claims 1 to 7.

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